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Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service
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Bosch Rexroth AG | Electric Drives and Controls Title Rexroth IndraControl VSB 40.3 | Project Planning Manual Rexroth IndraControl VSB 40.3 Control Cabinet PC Type of Documentation Document Typecode Internal File Reference Purpose of Documentation Record of Revision Copyright Project Planning Manual DOK-SUPPL*-VSB*40.3***-PR03-EN-P RS-fd54ee2fa17e016b0a6846a000dcf303-3-en-US-5 This documentation describes the control cabinet PC VSB 40.3. Edition Release Date Notes 120-2101-B302-01/EN 04.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls I/IV Table of Contents Table of Contents Page 1 1.1 1.2 1.3 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 4 4.1 4.2 4.3 4.4 4.4.1 4.4.2 4.4.3 4.5 4.6 5 5.1 System Presentation...................................................................................................... 5 Brief Description VSB 40.3.............................
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II/IV Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Table of Contents Page 5.2 5.3 5.4 6 6.1 6.2 6.2.1 6.2.2 6.2.3 7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.2.8 7.2.9 7.2.10 7.2.11 7.2.12 7.2.13 8 8.1 8.2 8.3 8.3.1 8.3.2 8.4 8.4.1 8.4.2 9 9.1 9.2 9.2.1 9.2.2 9.2.3 Installation Dimensions of the VSB 40.3 .............................................................................................. 27 Installation Notes.............
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls III/IV Table of Contents Page 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.2.9 9.2.10 9.2.11 9.2.12 9.3 9.3.1 9.3.2 9.3.3 9.4 9.4.1 9.4.2 9.4.3 9.4.4 9.4.5 9.4.6 9.5 9.5.1 9.5.2 9.6 9.7 9.8 9.9 9.10 9.10.1 9.10.2 9.11 9.11.1 9.11.2 9.11.3 10 10.1 10.2 11 11.1 11.2 11.2.1 11.2.2 11.2.3 Creating Image Archives .........................................................................................................
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IV/IV Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Table of Contents Page 11.2.4 11.2.5 12 USB Connecting Cable...................................................................................................................... 92 USB Connecting Cable With Increased Noise Immunity................................................................... 93 Service and Support..........................................................................
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 5/101 System Presentation 1 System Presentation 1.1 Brief Description VSB 40.3 The VSB 40.3 is a control cabinet PC that forms a PC-based operator terminal when combined with a VDP 16.3 or VDP 40.3 display. Depending on the ap‐ plication and configuration, the operator terminal can also fulfill control func‐ tionalities. Fig.1-1: VSB 40.3 The VSB 40.
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6/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual System Presentation 1.2 Operating System Due to license reasons, the VSB 40.3 devices are only delivered with already installed operating system. 1.3 Commissioning Mount the device properly (see chapter 5 "Dimensions, Installation and Wir‐ ing" on page 25). Then, connect the device to the UPS and, if required, to the network.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 7/101 Important Instructions on Use 2 Important Instructions on Use 2.1 Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operational safety and reliability.
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8/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Important Instructions on Use ● Wood working machines The VSB 40.3 may only be operated under the assembly conditions and in‐ stallation conditions, in the specified position of application and under the specified ambient conditions (temperature, degree of protection, humidity, EMC etc.) given in this documentation. 2.2 Inappropriate Use The application of control cabinet PC that are VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 9/101 Safety Instructions for Electric Drives and Controls 3 Safety Instructions for Electric Drives and Controls 3.
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10/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Safety Instructions for Electric Drives and Controls User ● to be trained or instructed to maintain and use adequate safety equipment, ● to attend a course of instruction in first aid. A person installing, commissioning or using a product which has been placed on the market. 3.2 General Information 3.2.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 11/101 Safety Instructions for Electric Drives and Controls this is not the case, they are excluded. Safety-relevant are all such appli‐ cations which can cause danger to persons and property damage. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
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12/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Safety Instructions for Electric Drives and Controls 3.2.4 ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! Explanation of Safety Symbols and Hazard Classification The safety instructions describe the following hazard classification.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 13/101 Safety Instructions for Electric Drives and Controls High electrical voltage! Danger to life, risk of injury by electric shock or serious injury! WARNING ● Only qualified persons are allowed to operate, maintain and/or repair the electric components of the drive and control system. ● Follow the general installation and safety regulations when working on power installations.
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14/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Safety Instructions for Electric Drives and Controls with basic insulation (such as programming devices, PCs, notebooks, display units) to these connections. Danger to life, risk of injury by electric shock! High electrical voltage by incorrect connection! WARNING 3.3.3 If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 15/101 Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, serious injury or property damage! WARNING ● A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the drive and control system are installed.
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16/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Safety Instructions for Electric Drives and Controls 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 17/101 Safety Instructions for Electric Drives and Controls 3.3.6 Protection During Handling and Mounting Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! CAUTION 3.3.7 ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures.
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18/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! WARNING ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐ sion). ● Observe the respective manufacturer's operating instructions. ● Before dismounting lines, relieve pressure and empty medium.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 19/101 Technical Data 4 Technical Data 4.1 PC Box PC box 6 slots Processor Celeron 440 min. 2 GHz Chip set Integrated graphics controller with a maximum of 8 MB video memory RAM 1 GByte (4 GByte max.) Hard disk 80 GB, alternatively 2 × 80 GB (RAID) or 32 GB SSD Optional drives DVD burner Interfaces ● CDI interface (compact display interface) screen and data interface to the VDP xx.
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20/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Technical Data Max. output power: 184 W +3.3 V and +5 V: the max. output power may not exceed 80 W. +3.3 V, +5 V and +12 V: the max. output power may not exceed 184 W. Efficiency (under full load): Fig.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 21/101 Technical Data 4.4 Standards 4.4.
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22/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Technical Data Note for the Machine Manufacturer The electronic products described in this project planning manual do not fall under the machines listed in the EC guidelines. Therefore, explanations are not required for the 89/392/EMC guideline and do not exist. 89/392/EMC, the EC guideline for machines, specifies the requirements on a machine.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 23/101 Technical Data Operating conditions Storage conditions Fig.4-6: Temperature 5 °C up to 60 °C Rel. humidity From 8 % to 90 %, not condens‐ ing Height -300 m up to 3,000 m Accesses 30 % of the operating hours Temperature -40 °C up to 65 °C Rel.
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24/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 25/101 Dimensions, Installation and Wiring 5 Dimensions, Installation and Wiring 5.1 General Information All values in the illustrations are given in mm. For a safe mounting of the VSB 40.3 – e. g. in a control cabinet – 2x four fas‐ tening holes are provided so that the VSB 40.3 can be horizontally or vertically mounted. Bosch Rexroth recommends the mounting directions illustrated below. Fig.
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26/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Dimensions, Installation and Wiring Fig.5-2: Front view of the VSB 40.3: horizontal Do observe the space required for all installation positions of connectors and cables as well as for the opening drive. A space of at least 50 mm is required on all sides in order to guarantee a sufficient cooling of the VSB 40.3. Observe additional space for maintenance, if required. Example: see fig.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 27/101 Dimensions, Installation and Wiring 5.2 Installation Dimensions of the VSB 40.3 Fig.
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28/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Dimensions, Installation and Wiring Fig.5-4: 5.3 Mounting specifications for vertical mounting with connector panel in forward direction Installation Notes Maintenance distances ● Avoid installation locations exposed to direct UV/sunlight, because this causes additional heat development.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 29/101 Dimensions, Installation and Wiring Fig.5-5: 5.
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30/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Dimensions, Installation and Wiring Wiring 230 V L1 L2 L3 N PE PE PE PE PE PE min. 16 mm² (green/yellow) 16 mm² (green/yellow) 6 mm² (green/yellow) U1 V1 W1 N leads PE neutral point to the housing of the control cabinet to the device all housing parts (functional earth) 16 mm² (green/yellow) Fuses, better: protective motor switches Transformer acc.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 31/101 Dimensions, Installation and Wiring Control cabinet PC and display to UPS Overvoltage category I (4) 24+24V V A X1S1 6 mm² (blue) (2) 24V OUT 24V IN (4) OV UPS (VAU 01.1 ) 16 A A 0V IN VSB 40.3 VSP xx.3 VPB 40.3 VPP xx.
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32/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 33/101 Display and Operating Components 6 Display and Operating Components 6.1 Power Button Next to the connector panel (see fig. 7-1 "Position of the connections" on page 37), a button labeled with "PWR" is provided. Due to the default setting of the BIOS, the control cabinet PC starts when volt‐ age is applied.
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34/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Display and Operating Components Fig.6-2: Graphics Properties 3. The "Digital Display and Monitor" window opens. Fig.6-3: "Display Devices" tab 4.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 35/101 Display and Operating Components Fig.6-4: Confirming desktop changes If the connected external monitor or the connected display is black, because the corresponding display is not activated, you can select the action using the key combinations illustrated in the following "Hot Keys" tab. "Monitor" corresponds to the external monitor and "Digital Dis‐ play" corresponds to the VDP display.
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36/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 37/101 PC Box 7 PC Box 7.1 View on the Connector Panel Fig.7-1: 7.2 Interfaces 7.2.1 General Information Position of the connections Malfunctions due to insufficient shielding! Use only shielded cables and metallic or conductive connector/coupling covers with largearea shield support. Material damages to electronics due to missing functional earth ground connection! CAUTION 7.2.
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38/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 39/101 PC Box Danger without protective separation! The 24 VDC input voltage must comply with the requirements of the "Protective separation"! DANGER Plug and unplug the connector only if there is no voltage! Interfering AC voltage components such as the ones resulting from an uncon‐ trolled three-phase bridge circuit without smoothing and with a ripple factor (see DIN 40110/10.75, section 1.
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40/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual PC Box ● COM = 3F8H Interrupt (IRQ) and I/O address have to correspond to the settings carried out in BIOS. 7.2.6 XUSB Interfaces XUSB 1 to 8 – serial interfaces for printers, scanners, drives The devices feature eight USB interfaces on the connector panel (XUSB). These interfaces are compatible to USB 1.1 and USB 2.0.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 41/101 PC Box Fig.7-8: Ethernet interface XLAN The driver configuration of the network connection can be called up in the task bar or in the "Control Panel" with the "Network board" icon. It can be set whether the data transmission should be carried out with 10 Mbits/s, 100 Mbits/s or 1000 MBit/s via the network.
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42/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual PC Box Fig.7-9: VGA interface Wrong settings of resolution and color may destroy the monitor! WARNING 7.2.9 Observe the technical data of the monitor and adapt the operating system pa‐ rameters accordingly. Keyboard Interface XKB XKB – PS/2 mini DIN keyboard in‐ terface PS/2 Mini DIN female connector, 6-pin Cable length 1.5 m max. Cable type Shielded, cross-section min. 0.14 mm2 Fig.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 43/101 PC Box PS/2 Mini DIN female connector, 6-pin Interrupt (IRQ): 12 BIOS presetting PS/2 mouse support: Mouse: Auto detect Fig.7-11: EnabledPS/2 Mouse interface XMS If a PS/2 mouse is not recognized by the system, the mouse has to be activated in the BIOS by switching from "Disabled" to "Autodetect".
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44/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual PC Box Use only cables listed in chapter 11.2 "Accessories" on page 91. 7.2.12 Audio Interface XAudio At the XAudio connections also Audio inputs and outputs are available. The Audio interfaces are disabled in the BIOS ex works.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 45/101 PC Box Fig.7-14: Connecting the UPS to the XUSB2 USB connection The driver is installed after the first connection of the UPS via the USB cable. A virtual COMn (e.g. COM3) interface is created in the operating system. There is a defined assignment of the UPS to the USB interface for firmware version 01VRS. For further information about UPS cabling please refer to chapter 5.
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46/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 47/101 Maintenance and Installation 8 Maintenance and Installation 8.1 General Information control cabinet PCs of the VSB design are maintenance-free. Some compo‐ nents are subject to wear and must be replaced (see chapter 4.5 "Wear Parts" on page 22). If the screws were removed due to maintenance, they are now to be fastened with the respective mounting torques specified in the following table.
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48/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Maintenance and Installation 8.3 Hard Disk 8.3.1 General Information Loss of data! WARNING All required application data as well as operating system settings are to be backed up on an external data carrier! Damages on the VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 49/101 Maintenance and Installation ① ② Fig.8-2: Housing screws Hard disk screws Loosen the fastening screws at the mounting frame 6. Open the device by opening the device door. One or two hard disks are located in the middle of the inner side of the device door, see fig. 8-3 "Position of the hard disk and of the fastening screws (inside)" on page 50.
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50/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Maintenance and Installation ① ② Fig.8-3: Hard disk Hard disk screws Position of the hard disk and of the fastening screws (inside) 7. Remove the connecting cables of the hard disk. 8. Remove the fastening screws of the hard disk. After mounting, the four fastening screws for the hard disks are located either on the rear side of the device door or on the fastening screw holders. 9.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 51/101 Maintenance and Installation 8.4 Extension Cards 8.4.1 General Information PCIe slots and PCI slots are available for plugging extension cards. The max‐ imum performance for all extension cards for the devices provided with a Celeron 440 processor is a total of 100 watt. The maximum performance for all extension cards with an Intel® Core2TM processor is 70 watt.
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52/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Maintenance and Installation ① Fig.8-4: Housing screws Loosen the fastening screws at the mounting frame 6. Open the device by opening the device door. 7. Loosen and remove the fastening screw of the corresponding sheet, see fig. 8-5 "Position of the slot plates and the fastening screws" on page 53.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 53/101 Maintenance and Installation Fig.8-5: Position of the slot plates and the fastening screws 8. Insert the plug-in assembly directly. Don't use force. The connections are to be inserted in the plug on the main board. 9. Fasten the plug-in assembly with the screw used to fix the sheet. 10. Close the device door and fasten the five marked screws, see fig.
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54/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 55/101 Software 9 Software 9.1 Windows XP Multi-User-Interface (MUI) At delivery the English version of Windows XP is preinstalled on the VSB 40.3 devices. Further languages are available for the installation. They can be installed via the "MUI Inst" desktop icon. ① Fig.
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56/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software If several languages are installed, the languages can be changed using "Regional and Language Options" in the Windows Control Panel. 9.2 Data backup with Acronis True Image Echo Workstation 9.2.1 Introduction Overview This chapter describes the execution of a data backup of the entire system at the Rexroth PC operating devices. The VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 57/101 Software ● internal or external USB CD/DVD burner ● external USB hard disk Network 9.2.2 ● 10/100 Mbits network ● TCP/IP network protocol ● DHCP server in the network System Presentation The "Acronis True Image Echo Workstation" software tool is used for carrying out the data backup.
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58/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Start the Startup Recovery Manager during the boot process of the PC, see chapter 9.2.3 "Acronis Secure Zone und Startup Recovery Manager" on page 59. – Manage System Restore Switching on or off of Microsoft System Restore. – Create Bootable Rescue Media Creating a bootable medium (CD, DVD, USB stick). Fig.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 59/101 Software It is not recommended to archive images directly on removable me‐ dia like e. g. CDs or DVDs, as a flow control of the data is missing because of the direct writing on these data carriers. Furthermore, we recommend you to divide the image archives during the creation into the corresponding size and to transmit the files after the backup process to the removable media and to verify them.
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60/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software The Acronis Startup Recovery Manager can be activated only to‐ gether with the Acronis Secure Zone. Creating the Acronis Secure Zone The Acronis Secure Zone is not implemented on Rexroth industrial PCs as default. After a hard disk exchange a saved hard disk image is restored, it also might be necessary to recreate the Secure Zone.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 61/101 Software It is only allowed to backup data, if the Windows operating system and the machine control are running and after explicit release of the respective control system. Generally, we recommend you to backup Windows system parti‐ tions via the Acronis Startup Recovery Manager, if the Windows operating system is not running. The main programm window contains the "Backup" function.
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62/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software ● 7. Choose Backup Options Possible options are the default and the user-specific option. Via userspecific options individual options can be switched on/off or modified. The following options are available: ● Archive Protection Defining a password for access to the archive. ● Pre/Post commands Defining commands (or batch files) to be executed before or after the backup.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 63/101 Software Allows the automatic validation (validation of data integrity) of the backup after completion. 8. Archive Comments Here, you can enter a meaningful comment about the image archive file. This comment will simplify the identification of the image archive file at a later time. 9. Proceed Finishing the wizard and starting the image creation.
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64/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software 1. Welcome to the Create Backup Wizard! Wizard start window. 2. Select Backup Type Selection of the backup type. There are two checkboxes for selecting if a full backup (individual partition, all partitions) or a partial backup (individual directories and files) is to be performed. A note that informs about what can be stored in the marked backup type appears in the "Description" zone.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 65/101 Software Recovery of a hard disk or partition with the Startup Recovery Manager For recovery of a hard disk or partition with Startup Recovery Manager do the following: Reboot the PC and press the F11 key as soon as the following message ap‐ pears: Starting Acronis Loader... Press F11 for Acronis Startup Recovery Manager...
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66/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software 12. ● A reboot of the PC after the recovery is finished. ● Suppressing of messages during recovery. Proceed Finishing the wizard and starting the restoration. Recovery at running Windows op‐ erating system If the partition containing the operating system is selected as target for the re‐ covery, after presssing Proceed a warning is displayed that a reboot is required.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 67/101 Software In order to explore an incremental backup the following backups must be available: all before created incremental backups and the full backup, which served as basis. Even if only one part of the backup is missing, the exploration cannot be performed. In order to explore a differential backup, the full backup, which served as basis, must be available.
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68/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Fig.9-7: Dialog for removing an archive The marked archive can be deleted by using the icon (above the directory tree) or via the context-sensitive menu (right mouse-click). There is an addi‐ tional request if the file is to be deleted. Also several archives can be marked and deleted at the same time. 9.2.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 69/101 Software 2. Rescue Media Contents Selection "Acronis True Image Echo Workstation (Full version)" is to be selected. This version contains the drivers required for booting USB media. 3. Bootable Media Selection Select the USB stick from the list. The stick is displayed as "Removable Drive" [e.g. Removable Disk (E:)]. 4.
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70/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Tasks can only be created in the main program window under Windows. The procedure is nearly the same as for "Create image archives" (see chapter 9.2.4 "Creating Image Archives " on page 60) extended by the time settings. For creating a Backup task: Click on the "Tasks" function in the main program window. 1. Scheduled Tasks During the first calling this window is empty.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 71/101 Software backup archive upon its creation completion" is to be marked to switch on the validation of the created archive. The possible options are described in ⑦ in chapter 9.2.4 "Creating Image Archives " on page 60. 9. Archive Comments Here, a meaningful comment about the image archive file can be entered. This comment simplifies the identification of the image archive at a later time. 10.
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72/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Uncontrolled machine movements or data loss when the batteries are defective! DANGER If no batteries are available or if the batteries are defective or discharged, the system RESET is executed after a voltage breakdown, without prior notice! This could cause uncontrolled machine movements or data loss. 9.3.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 73/101 Software Fig.9-10: Configuration dialog of the UPS NT software Enable VPx Simple Mode VPx.3 devices can be operated in a "simple UPS mode" without communication interface. During simple UPS operation the UPS receives only the command for switching off the control. Further functions are not available in this mode and therefore they are hidden in this dialog.
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74/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Default values of the dialog elements can be preset by using the "De‐ fault" button. Default values are: Command – Shutdown Delay Time: 30 seconds – Enable Startup Accu Test: active – Disable UPS: inactive In the "Command" group an executable program (*.exe; *.bat) can be entered and activated that should be started and executed after the initialization of the shutdown.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 75/101 Software All files are to be located in the $SystemRoot$\System32 directory. After calling the Control Panel, the "UPS NT Control" icon appears (see fig. 9-9 "UPS pro‐ gram icon in the Windows XP Control Panel" on page 72). The settings for the service can be set here. The service can be stopped or exited only by using the Service Manager in the Computer Management (Services).
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76/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software 9.4.2 Touch For touch operations with devices provided with a touch screen, the following preparatory measures can be executed: ● Touch screen calibration (Calibrate) ● Testing the calibration (Test) ● Behavior of the right mouse button Fig.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 77/101 Software For devices provided with a touch screen, a software is preinstalled for permanent availability of this function (see chapter 9.5 "Simu‐ lation of the Right Mouse Button" on page 79). Set Sensitivity 9.4.3 Use the "Set Sensitivity" slider for setting the sensitivity with which the mouse‐ pointer follows the movement. Click "Apply" for applying the settings. El. Type Plate The "El.
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78/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Fig.9-14: SMART information about the integrated hard disk If the system is configured as RAID system, no information is avail‐ able! 9.4.5 HW Monitor In the "HW Monitor" dialog the current values of different operating parameters can be displayed. After pressing the "Start" button, the values available are shown.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 79/101 Software Fig.9-15: 9.4.6 Display of operating parameters About This display provides the following information (if available): ● Exe Info Current software version of the program ● Board Info Integrated motherboard type ● Keyboard Controller Info Information about the keyboard controller Fig.9-16: Information about the program version, motherboard and keyboard con‐ troller 9.
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80/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software When using this function, the task bar is to be fixed via the contextsensitive menu. 9.5.2 Function Basic function By clicking the icon in the taskbar, the functionality is switched so that the next click on a dialog element is interpreted as a click with the right mouse button. This is indicated by an icon change from to in the taskbar.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 81/101 Software 3. Temperature monitoring of the housing temperature, system temperature and CPU temperature. 4. Standstill monitoring of the CPU fan and housing fan. The "IPCSvc" program is located in the "C:\Support\IPCMaintenance\SetupIPCSvc.exe" directory. After starting the following dialog opens (fig. 9-19 "IPCSvc configuration dialog" on page 81): Fig.
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82/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software This program enables or disables only the USB interface on the front panel. 9.8 Autologin If "mkautolg.vbs" (in the C:\Support\IPCMaintenance\ directory) is called, the user "Rexroth" is entered as Autologin with his password. Please observe that the user "Rexroth" has administrator rights. 9.9 Analog VGA Monitor Calling "InstallVSAnalogMonSupport.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 83/101 Software 2. Select the "Advanced" dialog in the BIOS. 3. Select under "ATA/IDE Configuration" the "Enhanced" entry, see fig. 9-20 "Configure ATA/IDE as RAID" on page 83 Fig.9-20: Configure ATA/IDE as RAID 4. Select under "Configure SATA as" the "RAID" entry. 5. Select the "Boot" dialog in the BIOS. 6. Select under "Boot Prority Selection" the "Device Based" value, see fig.
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84/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Fig.9-22: Display of the boot process after RAID configuration The assignment of hard disks to "Port 0" and "Port 1" is defined via the connections, see fig. 9-23 "Position of the hard disk and assignment to the ports" on page 84. Port 1 Port 0 1 ① Fig.9-23: Hard disks Position of the hard disk and assignment to the ports 9.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 85/101 Software Fig.9-24: RAID configuration dialog in the BIOS The welcome page of the configuration dialog displays possible menu op‐ tions in the top part. The bottom part displays the current RAID configu‐ ration of the hard disks. 10. Select <1> "Create RAID Volume". 11. Define the parameters for RAID operation in the following dialog, see fig. 9-25 "Parameters for RAID operation" on page 85.
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86/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Fig.9-26: Overview RAID configuration Save and exit the dialog with "Exit". If a hard disk fails, the software outputs "Degrated" as status message of the RAID system during booting. In the following example (fig. 9-27 "Hard disk fail‐ ure of the RAID system" on page 86) the right hard disk is failed at Port 1: Fig.9-27: 9.11.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 87/101 Software Fig.9-28: Display status of the RAID system RAID controller in the device manager The status of the RAID system can be displayed with the "Intel Matrix Storage Console". The program is not installed ex works. The installation program "iata76_enu.exe" is filed in the "C:\Support\Software\RAID" directory. Start the installation program and follow the instructions.
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88/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Software Fig.9-30: View of "Intel Matrix Storage Console" in the "Basic Mode" You can switch from the View menu into the extended mode, see fig. 9-31 "View of "Intel Matrix Storage Console" in the "Advanced Mode"" on page 88. Fig.9-31: View of "Intel Matrix Storage Console" in the "Advanced Mode" In case of hard disk failure the software indicates the defective hard disk.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 89/101 Environmental Protection and Disposal 10 Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environmentfriendly alternatives.
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90/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 91/101 Ordering Information 11 Ordering Information 11.1 Type Designation Code VSB 40.3 The control cabinet PC VSB 40.3 is available in various versions according to the following type designation code. Fig.11-1: Type designation code VSB 40.3 11.2 Accessories 11.2.1 External 24 V Power Supply Unit External 24 V power supply unit for VSB 40.3.
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92/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Ordering Information Ordering designation Parts number Description VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for the IndraControl V de‐ vices Fig.11-2: 11.2.2 24 V power supply unit for VSB 40.3 External UPS with USB Communication Interface External uninterrruptible power supply unit for VSB 40.3. Ordering designation Parts number Description VAU01.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 93/101 Ordering Information 11.2.5 USB Connecting Cable With Increased Noise Immunity USB cable with increased noise immunity for connecting the control cabinet PC (VSB 40.3) and the UPS (VAU01.1U) to the USB communication interface.
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94/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 95/101 Service and Support 12 Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly.
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96/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 97/101 Index Index Symbols 24 VDC voltage supply....................................... 38 A Accessories......................................................... 91 External UPS with USB communication in‐ terface .......................................................... 92 USB connecting cable ............................ 92, 93 Accu test............................................................
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98/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.3 | Project Planning Manual Index K Keyboard............................................................. 82 Keyboard interface.............................................. 42 M Maintenance....................................................... 47 CMOS battery .............................................. 47 Extension cards ............................................ 51 General information ..........................
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Project Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drives | Bosch Rexroth AG and Controls 99/101 Index W Wear parts.......................................................... 22 Windows XP Multi-User-Interface (MUI)............. 55 Wiring 230 V....................................................... 30 W Wiring 400 V....................................................... 30 X XCOM.................................................................
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100/101 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VSB 40.
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Project Planning Manual | Rexroth IndraControl VSB 40.
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 Fax +49 (0)93 52-48 85 www.boschrexroth.com R911323880 Printed in Germany DOK-SUPPL*-VSB*40.