DC6000 DATA RECORDER USER MANUAL & REFERENCE GUIDE REV 1.10.
Warnings and Safety Precautions 1.0 TABLE OF CONTENTS & GENERAL INFORMATION: 1.0 Table of Contents & GENERAL INFORMATION: ................................... ii 1.1 Trademarks ..................................................................................................................... vii 1.2 Symbols ........................................................................................................................... vii 1.3 Warning and Safety Notice ....................................
Warnings and Safety Precautions 3.1.4 Equipment Return .......................................................................................................................................... 13 3.1.5 Storage .......................................................................................................................................................... 13 3.1.6 Part Numbering.....................................................................................................................
Warnings and Safety Precautions 4.10.1 Record on Alarm ............................................................................................................................................ 32 4.10.2 Record on External Event .............................................................................................................................. 32 4.10.3 Email on Alarm Event .....................................................................................................................
Warnings and Safety Precautions 5.3.2.1 5.3.3 5.3.4 Trends ........................................................................................................................................................... 60 Trend Setup ................................................................................................................................................... 61 5.3.4.1 5.4 Trend Setup Window ...............................................................................................
Warnings and Safety Precautions 6.0 5.7.10 Set ActiveSync Password .............................................................................................................................. 85 5.7.11 Registry ......................................................................................................................................................... 86 5.7.12 Languages ......................................................................................................................
Warnings and Safety Precautions NOTE The contents of this manual are correct at the time of issue. The contents may change at any time without prior notification. This is due to continuous developments to the recorder and its functionality. 1.1 Trademarks Microsoft, MS-DOS, Windows, Windows 2000, Windows XP and Windows CE are all registered trademarks of Microsoft Corporation. CompactFlash™ and CF (logo) are trademarks of the Compact Flash Association (CFA).
Warnings and Safety Precautions A separable coupler which can be disconnected without the use of a tool A separable plug, without a locking device, to mate with a socket outlet in the building 2. The protective earth terminal must remain connected (even if the recorder is isolated from the mains supply) if any of the measuring, communications, or relay terminals are connected to hazardous voltages. 3.
Section 2 - Overview 2.0 OVERVIEW This manual applies to Firmware version 1.0.025 and above. This section gives a system overview of the recorder and the basic elements involved. 2.1 General Description The recorder is an 18 channel unit capable of measuring 6 or 12 Signal inputs which can be a combination of linear inputs – voltages up to 24 Vdc or current up to 50 mAdc, thermocouples, RTDs, or Frequency.
Section 2 - Overview 2.2 System Overview Refer to the figure below: RELAY OUTPUTS DIGITAL INPUTS MASTER ENABLE ALARM EVENT MANAGER DISPLAY & KEYBOARD MANAGER ALARM MASTER SETUP DIGITAL OUTPUT SETUP ALARM EVENT LOG DISPLAY BUILDER ROTATE LIST WIDGET CONTROL SYSTEM MANAGER DIGITAL INPUT MANAGER MASTER ENABLE ETHERNET SYSTEM SECURITY SYSTEM SETUP LANGUAGE … ..
Section 2 - Overview The Data Manager is also controls the Analog Inputs calibration process. This is a privileged operation and allows an administrator to recalibrate the conversion factors and offsets on the various inputs and their associated ranges. All units are shipped fully calibrated with a default set of calibration parameters stored in non-volatile memory which may be recalled at any time. The Data Storage Manager is used to set up the recording parameters required by the user.
Section 2 - Overview 2.3 Recorder Front Figure 2-2 shows the front view of the recorder. The recorder has a ¼ VGA color display with touch screen. Below the display are a lockable media door, status indicator, IR COMM port and stylus used for data entry on the display. The recorder is intended to be panel mounted and if mounted correctly using the supplied gasket, the unit is waterproof to IP65 when the media door is closed and the waterproof lock cover is in place.
Section 2 - Overview 2.3.2 Media Door The media door is opened by turning the key in the lock ¼ turn clockwise and pulling the door out and down. Note that in order to meet the water resistance specification (IP65) the door must be closed and locked and the waterproof lock cover must be snapped over the lock. Opening the media door exposes the compact flash card socket and the USB port.
Section 2 - Overview 2.
Section 2 - Overview 2.4.3 Input/Output Module The input/output module is optional and provides potential free relay contacts and isolated digital inputs. 2.4.4 Computer Interface The bottom of the rear panel is the computer interface. At the bottom right hand corner is a small cover secured by a screw. This is the internal memory expansion slot – it takes standard secure digital memory cards.
Section 2 - Overview 2.5 Files 2.5.1 Configuration Files The recorder has hundreds of options and settings that need to be set up by the user. Things like input types, point tags, displays, record information and so-on. Once set up, this information is saved in the internal memory (SD Card) as a user named configuration file in a special directory called ConfigFiles. Each unique configuration is stored in a sub-folder within the ConfigFiles directory.
Section 2 - Overview 2.5.2 Data Files When data is recorded, the unit creates a folder in the root directory of the selected media with the name given in the Record Setup menu. This folder contains all files generated during the record session. The primary data file is in this folder and has the extension “.dat”. So if you set up to record to the compact flash card and name the file “session1” the recorder will create a folder on the compact flash card (CF CARD) named “session1”.
Section 2 - Overview 2.7 QUICK START GUIDE The recorder ships in a fully functional mode, but may not be set up the way you would want to use it and needs to be configured before it is used. There are several areas that need to be configured to customize the unit to the user’s needs. This unique combination of settings is referred to as the system configuration and is saved in a file called the configuration file which is physically named config.xml.
Section 2 - Overview 2.8 Keyboarding While it is possible to connect a standard keyboard and mouse to the recorder, one may not be readily available in which case data is entered using the pop-up keyboard as shown right. When you enter a recorder setup screen where it is necessary to type in data, the instant you tap the input field box the keyboard pops up. Entry is made by tapping the keys firmly with the stylus. As each key is pressed it inverts its color.
Section 2 - Overview 2.11.1 Security Levels There are three security levels for gaining direct access to the recorder. Security levels are only active if security is enabled. The three levels are Administrator: Has access to all levels of the recorder menus and systems. Manager: Has restricted access. A Manager cannot set up any base level parameters, but can use existing setups to create alarms, displays and the like. User: Can use the recorder only as set up by the Administrator or Manager.
Section 3 – Installation 3.0 INSTALLATION AND WIRING This section provides information and procedures on installing and wiring the recorder. Included are handling procedures, installation and wiring specifications, and instructions for both standard and optional equipment. 3.1 Equipment Handling 3.1.1 Initial Inspection Exercise care when unpacking the instrument from the shipping carton. The instrument is packed in a shockproof foam retainer to prevent damage during normal transit.
Section 3 – Installation 3.1.6 Part Numbering The part number for the recorder is in the format as follows (See Fig 3.
Section 3 – Installation 3.
Section 3 – Installation 3.3.1 Panel Mounting The recorder should be mounted in a vertical panel to ensure proper operation. Note that the locking bars can be used on the sides or top and bottom of the unit depending on available space. Ensure you have the proper clearances and proceed as follows: 3.3.1.1 Cut a panel opening 5.43” x 5.43” [138 mm x 138 mm]. Units can be mounted as close as 0.6” [15.2mm] between opening cutouts Figure 3-2 Front Panel Cut Out 3.3.1.
Section 3 – Installation Panel Front Gasket Figure 3-3 Front Panel Insertion Panel Back Seal unused slots Locking Bar Assembly Figure 3-4 Rear View Panel Insertion I. Page 17 1/06/2012 REV 1.10.
Section 3 – Installation 3.4 Wiring Specifications and Procedures 3.4.1 Power Requirements The recorder operates on any voltage from 100 to 240 Vac +10%, 50/60 Hz enabling it to be used in most countries. The maximum apparent power required by the unit is 35 VA. 3.4.2 Power Connections NOTE: The recorder is designed to be panel mounted and as such should be considered as fixed equipment or permanently connected.
Section 3 – Installation 3.4.3 Signal Input Wiring Hazardous potentials may exist on signal input terminals which are floating with respect to case ground. These hazardous potentials may be on the rear terminal panel of your instrument. Any voltage potential at the signal source will exist on the instrument’s respective signal input terminal (i.e. power generator stator winding). The analog inputs can sustain up to 1500 Volts with respect to the chassis ground.
Section 3 – Installation Read the following procedures prior to connecting inputs to the terminals. WARNING: Ensure the power is off before connecting signal inputs to the unit. The plug in screw terminal connectors are of the clamping screw variety, putting even pressure on the signal wire. It is therefore not necessary to terminate the wires with lugs, however you may do so if you wish. The maximum gauge wire that can be accommodated is 14 AWG or 2.5 mm².
Section 3 – Installation 3.4.4.5 Frequency Available on channels 1, 6, 7 and 12 only. Default input is for 12 to 24V DC @ 20mA max. The inputs can be jumpered internally for 5 to 12V dc. See Appendix B for details. 50 Ω 0.1% 0.5W THERMOCOUPLE VOLTAGE AND CURRENT RTDs CONTACTS NOTE: RESISTOR FOR CURRENT ONLY CHAN 1, 7 FREQUENCY/PULSE INPUT CHAN 6, 12 FREQUENCY/PULSE INPUT Figure 3-10 Analog Inputs - Wiring Detail I. Page 21 1/06/2012 REV 1.10.
Section 3 – Installation 3.5 Relay Output, Contact Input WARNING To prevent the possibility of electrical shock, use extreme caution when wiring contact output connections. Hazardous potentials may exist on contact output terminals which are floating with respect to instrument ground. These hazardous potentials may be exposed on the rear terminal panel of your instrument. Any voltage potentials at the contact circuit will exist on the instrument’s respective contact output terminals (i.e.
Section 3 – Installation 3.7 USB Connection There are two USB (Universal Serial Bus) Connectors on the rear panel. One is a Type A Master connector; the other is a Type B Slave connector. Only one can be active at any time – the active connector is selected by a slide switch on the under side of the recorder close to the back panel. The switch is set below the surface. Slide the switch toward the connector you want active – A or B BEFORE powering up the unit.
Section 3 – Installation 3.10 24Vdc Isolated Output (Option) The Isolated 24Vdc Output is an option that provides 24 Volts DC @ 100 milliamps to power external (current loop) sensors. The output is isolated to 1000 volts from all internal voltages and ground. The output is also protected against short circuit. The output is polarized and is marked for positive (+) and negative (-). This option is field installable. Figure 3-16 3.
Section 4 – Functional Description 4.0 FUNCTIONAL DESCRIPTION 4.1 Display Elements Digital Display Live Display Area Trend Bar Graph Task Bar Figure 4-1 Typical Display A Typical display on the recorder is shown above. The actual content of the window will vary according to what has been set up by the user. The display has two parts to it - the Task Bar along the bottom of the screen and the Live Display Area which is the rest of the screen.
Section 4 – Functional Description There are 5 button icons in the Task Bar. They vary according to the status of the recorder. They are from left to right: Utility Setup Menu Button – This button takes the user to the Utility Setup Menu. Here the user can configure and control the recorder. Alarm Contacts Reset Button – This icon shows the status of the optional output contacts. If any contact is active, this icon will be red and show the contact closed.
Section 4 – Functional Description System Admin Menu– Allows the administrator (if security is enabled) to enter the system administration menu. This allows the recorder to be configured at the base level (passwords, security etc.) Details Here Sound Level Adjust – Allows the user to adjust the sound level of alarms and prompts. Use the slider bar to adjust the volume – audible feedback is provided. The keyboard can also be muted.
Section 4 – Functional Description 4.3 Alarm, Event and Activity Logs While viewing a live display, pressing the Events button (left) on the task bar brings up the Event and Alarm logs as shown right. Each time this button is pressed it will move through a series of logs – Event -> Alarm -> Activity. Note that the Activity Log can only be viewed if the user has administrative privileges. When in the Event log (Activity Log for Administrators) the icon changes to that on the left.
Section 4 – Functional Description 4.5 Configuration Manager The Configuration Manager is entered from the System Admin Menu by pressing the icon shown at the right. This is a privileged option and allows the administrator to load, save or clear the configuration file. The configuration files are in a folder of the same name in the ConfigFiles directory and contain all the set up elements of the recorder and is transportable. See Configuration Files for detail.
Section 4 – Functional Description 4.6 Sending Email Sending email can be done in two ways – initiated by the user or initiated by an alarm condition. The email settings have to first be set up in the System Admin Menu. This is where the default recipient and routing information is entered. To send an email on an alarm condition it is necessary to set up the alarms accordingly and make sure that the system is enabled to allow emails to be sent.
Section 4 – Functional Description 4.7 User Login If password protection is enabled, the user will have to log in to be able to use many of the functions of the recorder. There are various levels of protection and access to functions is based on user privileges. These levels are: User: Can operate the recorder but cannot change any settings or configuration. Manager: Can operate and configure the unit, but cannot change basic settings.
Section 4 – Functional Description 4.8.2 Background Color The background color is the default color for all screen inactive areas, (between widgets and around the edge of the screen). It can be set by pressing the “BackGround” button shown right and in Figure 4-8 above. This will pop up the color selection dialog. Choose the background color required. Tap Okay to save the settings or Cancel X to quit without saving the changes.
Section 4 – Functional Description Record Setup Digital Input Setup Record Mode Digital Input External Trigger checkbox is checked Digital Input set to Record and enabled The trigger source is selected (Must be same input as selected in Record Setup) The Record ARM button has been pressed The specified digital input must be activated When the external event is active the unit will start recording. It will continue to record for a minimum of 30 seconds or until the external event is removed. 4.10.
Section 4 – Functional Description 4.12 Annotating Trends At any time while a live trend is visible, the user may annotate the chart by double tapping the point on the trend at which an annotation is to be added. This will pop up a small window as shown right which gives the option of Browsing existing annotations Annotating a new message Exit and do nothing Tap the Annotation button to get to the annotation screen. There are two methods of annotation.
Section 4 – Functional Description user to annotate clearly and precisely on the screen (see Figure 4-12.3 above) and save the picture accordingly. An indication on the live trend indicates that a bitmap has been saved. 4.12.2 Adding a Text Message Enter the Text Message Editor by tapping the icon shown on the Annotate Screen - Figure 4-12.2. The Text Message Editor is shown in Figure 4-12.4. Any message can be entered in the text box as shown.
Section 4 – Functional Description Trace Setup – Tapping this icon will bring up the Trace Setup screen (see Figure 4-13.3), which enables the user to shut off traces on the display. Those traces not on the original trend will be grayed out. Check the box next to the trace you want displayed, uncheck it to remove the trace from the browse trend. Traces can be turned on or off at any time. Slider Bar – The Slider Bar is used to scroll back and forth through the data buffer.
Section 4 – Functional Description Fig 4-13.7 Bitmap View Fig 4-13.6 Memo View 4.13.3 Using the Cursor Available only in the “Browse” mode. Pressing the cursor button will bring up a cursor on the browse screen. A window will pop up on the right hand side of the screen showing the time and active channel values directly under the cursor. The upper slider bar scrolls through the data buffer. The lower slider bar moves the cursor. Fig 4-13.8 Cursor Mode 4.13.4 Using Browser Jump To Future feature. I.
Section 4 – Functional Description 4.14 Browsing Annotations It is possible to view attached messages and bitmaps directly from the live trend window by double tapping anywhere on the trend. This will bring up the Browse/Annotate selection box (shown left). The drop down menu shows the times of all attached memos or bitmaps in the buffer with the latest one first. Select the time of the attachment you wish to view then press the attachment (envelope) button..
Section 5 – Recorder Setup 5.0 RECORDER SETUP The recorder can be fully customized and needs to be set up by the user. The setup is saved in configuration files, which can be saved and loaded by the user. Several configurations are shipped with the unit and can be used as a starting point or the user can start with a clean slate and create a unique configuration. 5.1 Input Channels The recorder has 18 channels that need to be configured and set up.
Section 5 – Recorder Setup 5.1.2 Channel Setup Pressing the setup button from the Master Channel Setup window takes you to the Channel Setup dialog window as shown in Figure 5-2. The user can copy an existing channel to this one or set up a new channel including the channel type and range, the point tag, engineering units and assign colors. Values set here will be the default for any widget attached to this channel. Channel: Use this pull down item to select the channel to be edited.
Section 5 – Recorder Setup 5.1.2.1 MIN MAX AVG RESET Each channel calculates the MINimum, MAXimum and AVeraGe values of the input value. In addition calculated channels can use a combination of maximums, minimums and averages. How and when these values are reset can become quite complex. Individual channel resets of these values are set using the Reset setup dialog by pressing the button shown right. This will bring up the Min Max Avg Reset dialog box.
Section 5 – Recorder Setup 5.1.3 Channel Type Setup The Channel Type Setup dialog window is dependent upon the type of input selected in the Channel Setup window above. 5.1.3.1 Linear Input For Linear Voltage and Current the dialog box is shown in right. For other input types it will differ. Select the Type from the pull down item list. The following ranges are available. Voltage: + 125mV, 250mV, 500mV, 1V, 3V, 6V, 12V and 24V full scale. Current: 4-20mA, 0-20mA and 10-50mA.
Section 5 – Recorder Setup 5.1.3.3 Thermocouples and RTDs Thermocouple and RTD setup is similar to the Linear setup except that the Input and Output scaling cannot be altered. Note that the displayed scales can be set independently for each widget – See Widgets for more detail. Select the Thermocouple or RTD type from the drop down Type menu. The default Engineering Units is Degrees F. To select Degrees C check the degC check box. Thermocouple inputs require ambient temperature compensation.
Section 5 – Recorder Setup 5.1.3.4 Calculated Input Any of the eighteen channels can be a calculated channel. A calculated channel gets its value from a series of calculations, which may be based on one or more live channels. Setting a live input channel to be a calculated channel will disable the live input. It is recommended that the virtual channels (Channel 7 to 18 in a 6 input unit or Channels 13 to 18 in a 12 channel unit) be assigned as calculated channels.
Section 5 – Recorder Setup Test Dialog: This window enables you to test your calculation after the recorder has compiled it. The original calculation is shown in the top line. There are entry boxes to enable you to set actual values for the channel variables. Once you have entered data, pressing the Calculate button will display the answer in the line above it. This test dialog can also be used to evaluate functions or any other expression entered.
Section 5 – Recorder Setup 5.1.3.5 Conditional Input Any of the eighteen channels can be a conditional channel. A conditional channel gets its value from a true or false test of conditions which may be based on a live channel. Setting a live input channel to be a conditional channel will disable the live input. It is recommended that the virtual channels (Channel 7 to 18 in a 6 input unit or Channels 13 to 18 in a 12 channel unit) be assigned as conditional channels.
Section 5 – Recorder Setup Ext Reset Point: This indicates which external digital input will reset the Timer when Ext. Reset Enable above is checked and the digital input is enabled. The digital input needs to be programmed as a Timer Reset type. Reset Intrvl: This is the Reset Interval. This is the time in days, hours, minutes and seconds between timer resets when Auto Reset is checked. Reset Sync: If the Sync Enabled checkbox the Timer will reset the first time it reaches the set time.
Section 5 – Recorder Setup Reset Print: When this box is checked each time the total is reset, the information will be appended to the alarm/event log (time and total). Flow Rate /: The Flow Rate will be displayed per second, minute, hour or day depending what is selected in this drop down menu. Cut Off Level: This is the low and high flow cut off levels. If the input value of the base point is less than or equal to the low value or greater than or equal to the high value, it will not be totaled.
Section 5 – Recorder Setup 5.1.3.8.2 Pulse Count Select Pulse Count from the setup menu. The options for Input and Output scaling and Negative Edge Triggering are as above. There is an additional setup setting indicated by the setup icon. Pressing this button will bring up the Reset Options for the Pulse Count. The Pulse Count keeps a running total until a reset event occurs. This can be a programmed reset interval time, external reset or alarm reset.
Section 5 – Recorder Setup 5.1.3.9 Moving Average The Moving Average (sometimes referred to as the Rolling Average) is a special instance of a calculated channel. It calculates the average of the input value over a user set period of time known as the Moving Average Interval. The average is maintained over this period on an ongoing basis until reset. If the interval is set at 1 hour then the value displayed is always the average of the last (or most current) 1 hour.
Section 5 – Recorder Setup 5.1.3.1 Energy This is another case of a special calculation channel for calculating energy in hot or chilled water systems. (For Steam see below). It uses external inputs to measure process input and output temperatures and flow and uses look up tables (Enthalpy Steam Tables) and mathematics to compute the energy.
Section 5 – Recorder Setup 5.1.3.2 EnergySteam This calculated channel computes energy from Steam rather than water. It requires an external steam mass flow transmitter connected to an analog input channel. It uses external inputs to measure process input and output temperatures and mass flow and uses look up tables (Enthalpy Steam Tables) and mathematics to compute the energy.
Section 5 – Recorder Setup 5.2 Display Builder The Display Builder allows the user to customize the Graphical User Interface (GUI) or display screen using widgets to display data in various ways. The standard display on the recorder is shown on the right and consists of the Task Bar at the bottom of the screen and a display showing live or calculated data from various sources. In this case the display is a combination of vertical bar graphs, digital displays and a trend.
Section 5 – Recorder Setup Widgets are selected as follows: Place Digital display either full size (2x2) or half size (2x1). Place Bar Graphs - horizontal full (6x1) or half (3x1) or vertical full (1x8) or half (1x4). Place Trends - horizontal full (6x8), two-thirds (4x8) or half (3x8) and vertical full (6x8) or half (6x4). Place graphics or set background colors When placing a widget the system will attempt to put it at the block you tap if space is available.
Section 5 – Recorder Setup 5.2.3 Rotate List The Rotate List allows the user to decide which display views will be active. Under normal viewing conditions, the user can rotate through the displays by pressing anywhere on the Task Bar where there is no button. Each time the Task Bar is pressed the next display will be loaded. The Rotate List Setup dialog window as shown right allows the user to select which displays will be active and set the order in which they display.
Section 5 – Recorder Setup 5.3 Widgets A widget is a graphic element that a user interacts with or is used to build graphical user interfaces or GUIs. In the case of the recorder, the user constructs a GUI using the Display Builder using widgets. There are two basic types of widgets – Bars and Digital Displays. Trends, while treated as a widget in the Display Builder, are an autonomous class and are dealt with in the Trends section below. 5.3.
Section 5 – Recorder Setup Exit: Pressing this button will exit without saving any changes made in THIS dialog box ONLY. If you used the Setup or Alarms buttons to make changes to the channel information, these are Global and WILL be saved. Setup: Pressing this button opens the Channel Setup window. This allows changes to be made to the channel settings which will affect ALL widgets using this channel. This is a protected option. Delete: Pressing this button will DELETE the Digital Display Widget.
Section 5 – Recorder Setup 5.3.2 Bar Graphs There are four types of bar graph widgets, two horizontal and two vertical with full size and half size versions of each. Up to 8 full size horizontal and 16 half size horizontal bar graphs can be placed on the GUI. Up to 6 full size vertical and 12 half size vertical bar graphs can be placed on the GUI. The full size vertical bar widget is 1 block across by 8 blocks tall. It shows up to 8 characters of Channel Tag and Engineering units.
Section 5 – Recorder Setup Use Chan: This button will fetch the original scale values from the Channel Setup information and insert it in the scale information. In the above example it will populate the scale with original thermocouple values. Once scales are set they remain constants with the widget. Any change to the channel will not update the scales (It will update everything else). The user can update the scales on this widget with this Use Chan(nel) button.
Section 5 – Recorder Setup 5.3.3 Trends Trends are the most informative and complex of all the widgets. Trends show multiple channels of data with respect to time. The user can have multiple trend displays with different combinations of channels. Each channel can have its own scale or all channels can share the same scale. Trends are available in vertical or horizontal format. Vertical trend lines move from top to bottom while horizontal trend lines move from right to left.
Section 5 – Recorder Setup 5.3.4 Trend Setup Trend setup can be done from the Display Builder or can be edited at any time by doubletapping the scale of the Trend display. Doubletapping the Trend display scale will pop up the Trend Scale Setup window as shown right. There are a couple of options at this point. Scale: This is the Channel Scale rotate select. When set to AUTO the scales will rotate sequentially through all scales of channels on display.
Section 5 – Recorder Setup Use Channel Scale: This loads the preset channel scale from the channel setup configuration and makes it the current setting for the Channel Scale. Channel: Select the channel number to customize. The channel will only appear on the Trend if it is checked in the list at the bottom of the screen. Channel Scale: This is the Low Scale (to the left) and High Scale (to the right) that will be used for this channel on the Trend display.
Section 5 – Recorder Setup 5.4 Alarms A total of five Alarms can be set for each channel programmed. These five Alarms can be any combination of numerous Alarm types (limits). The Alarm dead band (also known as hysteresis) and Alarm delay can also be programmed for each Alarm type. In addition a custom event message can be created for entry into the alarm event log and can be set up to be emailed to the user.
Section 5 – Recorder Setup 5.4.1 Alarm Master Setup Alarm setup can be done through the Alarm Master Setup or can be done on an “as you go” basis through the Channel Setup menu when defining or editing widgets. To access the Alarm Master Setup dialog window: Press the Utility Setup Menu icon on the bottom left of the Task Bar. Then press the Alarm Master Setup icon to launch the Alarm Master Setup dialog window as shown right. This is the primary Alarm Setup dialog window.
Section 5 – Recorder Setup 5.4.1.1 Alarm Setup Pressing the setup button above takes you to the individual Alarm Setup dialog window shown below right. The window will show the default Channel and Alarm setup based upon entry conditions – eg Channel 2 Alarm 1. The user can change the Alarm Number and the window will refresh and show the setup for that alarm. Channel: The current channel that the alarm setup refers to. (1 to 18). Defaults to source. Alm No: The current alarm for the current channel.
Section 5 – Recorder Setup Audio File: The recorder can play a .wav file (PCM type only) instead of the standard alarm sound. These audio files must be saved in the system internal memory (SD Card). The drop down box shows available files. Select the file to be played or none to use the default sound. Contact: This is the relay output contact that will be activated when the alarm is true. You need to have an optional digital I/O board in the system which needs to be set up correctly.
Section 5 – Recorder Setup 5.5.1 Digital Output Setup To access the Digital Output Setup dialog window: Press the Utility Setup Menu icon on the bottom left of the Task Bar. Then Press the Digital I/O Setup icon which will bring up the digital IO selection dialog shown left. The Top Button will take you to the Digital Input setup; the lower button will take you to the Digital Output setup. Select the Digital Output setup button to launch the Digital Output Setup dialog window as shown in Figure 5-5-1.
Section 5 – Recorder Setup 5.5.2 Digital Input Setup To access the Digital Input Setup dialog window: Press the Utility Setup Menu icon on the bottom left of the Task Bar. Press the Digital I/O Setup icon (left) and then select Digital Input button (below left) to launch the Digital Input Setup dialog window. The Digital Input Setup window dialog box is shown to the right. It provides complete control over the setup of the digital inputs.
Section 5 – Recorder Setup Master Enable: When checked this allows external events to be recognized by the system. When unchecked ALL external events are ignored. This allows setup without the possibility of an external event triggering the system unexpectedly. It can also disable external events temporarily without having to reprogram inputs. Print on Demand: This button brings up the channel selector which allows selection of which channels will have a status printout when the input is active.
Section 5 – Recorder Setup 5.6 Record Setup There are several ways to start a recording. The recording can be started manually by the user, by an external event, by an alarm event or on a time schedule. Each of these methods has to be enabled in the record setup as well as at the source (Digital Input Setup or Alarm Setup). The record status is indicated by an icon on the extreme right of the Task Bar as shown below: The recorder is currently not recording and is not set to trigger.
Section 5 – Recorder Setup 5.6.1 Select Channels To select which channels to record simply check them at the top of the window. The channels are numbered 1 through 18. In the screen shown Channels 1 through 8 will be recorded. 5.6.2 Media and Filename Media: Select the media and file name to record to. Choices are: CF Card which is the Compact Flash card and is the recommended removable media. Internal Memory is the optional internal Secure Digital Card. It is effectively non removable.
Section 5 – Recorder Setup 5.6.5 Timed Record The unit can be set to start recording at a specific time and date and stop recording at a specific time and date. To do this check the Start Time checkbox and set the Date and Time below it. If only the Start Time is checked this will act like a delayed record start. If you want the recording to stop at a specific time and date check the Stop Time check box and set the Date and Time below it.
Section 5 – Recorder Setup 5.6.8 Media Alarm The media alarm can be used to alert the user that the media is nearing capacity and needs to be exchanged. The alarm needs to be setup before the enable checkbox is checked. The setup of the media alarms is similar to the setup for any alarm. Enable Checkbox: If checked the media alarm is enabled; if unchecked the alarm is disabled. Note: to ensure that the media alarm will activate it is necessary to check the Master Enable in the Alarm Master setup.
Section 5 – Recorder Setup 5.7 System Administrative Menu The Administrative Menu is entered from the Utility Setup Menu by pressing the icon shown at the right. This is a privileged option and will pop-up a new set of icons as shown below: Fig 5.7 – System Admin Menu The icons have the following functions: Exit – Return to Utility Setup Menu Analog Calibration – Allows the administrator to perform calibration on the analog inputs.
Section 5 – Recorder Setup Set ActiveSync Password – Allows the administrator to set the password for USB connection via ActiveSync. Detail Here System Activity Logs Archive – Allows the Administrator to archive or delete system activity logs. Details Here Save or Clear Registry – Allows the administrator to save or clear the system registry. Details Here Load Language - Allows the administrator to load alternate languages provided the language files are available.
Section 5 – Recorder Setup 5.7.1 Temperature Compensation This is the Ambient Temperature Compensation adjust and is used to compensate for adverse environments when using thermocouples. This feature is entered from the system admin menu by pressing the icon shown right. At the terminal blocks where the thermocouples connect to the recorder there is a new thermocouple junction introduced which can affect the reading.
Section 5 – Recorder Setup 5.7.2.4 FTP Server Enable Check this checkbox to allow the use of FTP (File transfer) remotely. Uncheck this box to disable the use of remote FTP for security reasons 5.7.2.5 Modbus Settings This is only applicable if the serial port option is installed in the unit or if Modbus TCP is to be used. Modbus is a communication protocol which runs over RS232 (single unit), RS485 (multiple units) or Ethernet TCP.
Section 5 – Recorder Setup 5.7.2.10 System Alarm Setup The System Alarm Setup allows the user to enable certain system parameters to generate an alarm condition. To access the submenu click the button shown right. This will bring up the System Alarm Setup Dialog box shown right. There are several options that can be checked, each can have a relay contact associated with it (requires the Relay option), selected from the drop down selection menu alongside the alarm condition.
Section 5 – Recorder Setup Time: To change the time – tap on the hour, min, secs accordingly then adjust using the up and down arrow keys. Daylight Savings: To enable daylight savings (USA) check the daylight savings box Date: To change the date – select the date on the calendar. Use the left or right arrows to change the month. Alternatively by tapping the month a menu will pop up allowing the month to be selected. If you tap the year as set of up/down arrows will appear to allow the year to be set.
Section 5 – Recorder Setup 5.7.4 User Setup (Password Management) The recorder can be protected by various levels of passwords. If password protection is not enabled, the user can move about freely without having to enter user names or passwords. If passwords are enabled the recorder has three levels of protection: Administrator: Has access to all levels of the recorder menus and systems. Manager: Has restricted access.
Section 5 – Recorder Setup Delete: Select a user from the list and press DELETE to remove the user permanently. OK: Accepts the changes and exits. Cancel: Exits the dialog without making changes. 5.7.5 System Activity Logs This feature allows the user to export the internal system activity logs to removable media for archiving for analysis purposes or delete them to clean up the system. From the Admin menu tap the System Activity Log Archive button shown here.
Section 5 – Recorder Setup 5.7.6 File Explorer The File Explorer is similar to the Windows explorer and is used for browsing the files on the recorder. The File Explorer is accessed via the System Admin Menu by pressing the Explorer icon shown right. Tap the icon - this will bring up a small popup window shown left. If you need a keypad (eg if you plan to rename a file) press the keypad button then Continue, otherwise just press continue. This will bring up the browser screen shown below.
Section 5 – Recorder Setup 5.7.8 Web User Manager This allows the administrator to add users for web access (via a browser). This feature is entered from the system admin menu by pressing the icon shown right The User Manager pop up dialog appears as shown left. As a minimum there needs to be a user named Admin for remote administration. Add remote users as needed by selecting “Authenticate users locally” and tapping the Add button.
Section 5 – Recorder Setup 5.7.9 Email / FTP Settings This allows the administrator to set up the email and ftp (remote server) parameters. This feature is entered from the system admin menu by pressing the icon shown left In order to send email you need to have a To and From email address and an SMTP Server address, User name and password. SMTP is Simple Mail Transfer Protocol and is the standard for email transmission across the Internet.
Section 5 – Recorder Setup Enable Data File backup when split: Check this box to send split files to the FTP server. The upload times are set by the File Split option in the Record Setup menu. As each split file is closed it is uploaded to the FTP server and the prior file is deleted if the clear after backup box is checked. Press the Send Files button to select files to manually upload. This will bring up the file selection dialog box. Use this to select which files to upload (now) to the FTP Server.
Section 5 – Recorder Setup 5.7.11 Registry The Registry option allows the user to clear or save the registry. The Registry holds system base setup values not in the configuration file and needs to be saved if system setup changes have been made – for example recalibrating the stylus, or may need to be cleared if upgrading the firmware. This feature is entered from the system admin menu by pressing the icon shown right. This will bring up the dialog box shown on the left. The user has three choices.
Section 5 – Recorder Setup Once beyond this step the file dialog box shown below right will appear. Select the media from the Media dropdown box. Note that CF Card is the compact flash card - USB HD is the front USB port - USB HD2 is the rear USB port and Internal is the system memory AND SHOULD NOT BE USED TO REFLASH the unit. Browse to the file NK.BIN that you previously loaded onto a USB Drive or Compact Flash card and select it or enter the name into the FileName space.
Section 6 - Communication 6.0 COMMUNICATION There are various ways to communicate remotely with the recorder. The Ethernet port can be used to communicate on a network or via the World Wide Web (Both HTTP and FTP protocols). There are various means of doing this as simply as using a web browser, or using third party software using either the OPC (Open Connectivity) protocol or Modbus™ both of which are supported by the recorder.
Section 6 - Communication Figure 6.1.2 – Index Page The recorder name is shown in bold at the top of the page – “Process Recorder”. If any channel is in alarm this name will be in red as shown, otherwise it will be in blue. Each channel data is shown as a digital panel indicator. The actual value is shown in the center in large digits. Below this are the unit tags (in blue) and the engineering units. Above to the right of each panel display is the physical channel number.
Section 6 - Communication 6.2 Web Based FTP Manager The “File Manager” Button brings up the FTP launch window. Note that you need internet access to run the FTP File Manager and the Java Engine must be present. If you are communicating through a firewall or router Port 21 must be enabled. Click the big button to proceed. If internet access is not available you can run the local Recorder File Manager by clicking on the “here” link. This is a standalone Windows only program on the installation disk.
Section 6 - Communication Figure 6.2.2 – FTP File Manager Page The red numbers are used for reference purposes only and do not appear in the actual browser window. The parts of the screen are as follows: 1. Current local directory - Displays the full path of your current local directory on your computer. It has the heading “Local File System” . To the left is a drop down box allowing selection of local drives. To the right is the current path – c:\my_work_files.
Section 6 - Communication 6.3 Ethernet Protocols 6.3.1 OPC Server The Recorder supports The OPC Standard (Open Connectivity over Open Standards). It is a standard used to move real-time data from PLCs, DCSs, and other control devices to HMIs and other display clients. The recorder is compliant with OPC Data Access 3.0, 2.0, and 1.0a standards and also supports OPC Security 1.0.
Section 6 - Communication 6.3.2 Modbus Server The recorder supports Modbus RTU (Remote Terminal Unit) over Ethernet and optional RS232/RS485 interfaces. TM An RS485 interface will support up to 64 Data Recorders linked to a single computer. Each of the Recorders will be identified by a unique unit address (programmed under System Settings - Modbus). This address is set at 1 to 256 and must be different from any other recorder on the loop.
Section 6 - Communication The following tables show the mapping of the recorder parameters into Modbus registers. Knowledge of these Modbus register assignments is only needed to make use of third party communications software. Both registers – high and low, must be accessed together to ensure valid data. The data is Modbus default byte order and the registers DO NOT use zero byte addressing. Data encoding is first word low (32 bit data). Table 6.3.2.
Section 6 - Communication 6.4 USB Connections The recorder can communicate via the rear USB Type B Slave port to a PC running Windows XP and Microsoft’s ActiveSync™ which can be downloaded from the Microsoft Website at http://www.microsoft.com/windowsmobile/activesync/activesync45.mspx Note that users with Microsoft Vista do not need ActiveSync – synchronization settings will be managed through the Windows Mobile Device Center.
Section 6 - Communication 6.5 WiFi Connection Wireless Ethernet connection is possible using an approved USB wireless device. The recorder is compatible with 802.11 n/b/g USB WiFi adaptors that use the Ralink RT2870 chip set. The following have been tested and approved Ambicom WL250N-USB and Ambicom WL150-nUSB. The USB wireless device can be plugged into the front or rear USB connector on the recorder.
Section 6 - Communication Click the "OK" button at the top right of the RT28701 pop up window.. If you enabled the keypad click the keypad button to remove it. 6.5.2 Registry Setting IMPORTANT In order to save the wireless setup information it is necessary to save the registry. (Section 5.7.11). Once the registry is saved the recorder will automatically connect to the wireless router on startup. The recorder is now ready for wireless connectivity. I. Page 97 1/06/2012 REV 1.10.
Section 6 - Communication 6.6 Utility Programs The utility programs provide a method of communicating with the recorder to move data or control operation remotely. The programs are on the CD that came with the unit. To install the programs, insert the CD in the Drive (Windows based PCs) and it should auto launch. If it does not, run the program CD_Start.exe on the CD. The setup program has various options as shown below: Fig 6.5 – Recorder Setup Program 6.6.
Section 6 - Communication The program is launched from the desktop icon shown right or from the programs menu. The program launches the window below: Figure 6.5.2 – FTP Manager The red numbers are for reference only. The software is intended for use with the recorders only – it is specific to this task. This FTP client is specifically for intranet use but will work over a wide area network (global internet). If you have internet access you can run the web browser ftp manager.
Section 6 - Communication Note that when you mouse over any file or folder, a pop up bar will show the details of the item – file size and last modified date and time. The FTP Manager allows for file manipulation between the local PC (computer) and the remote recorder. It TM functions much like Windows Explorer and allows files to be uploaded or downloaded between devices, allows files to be renamed, moved, copied and deleted.
Section 6 - Communication 6.6.2 Remote Control There are two remote control programs available for controlling the recorder over the Ethernet. Remote Display is recommended if you are on the same network as the recorder. Remote Manager allows control of the recorder over a wide area network (WAN) when the recorder is on the other side of a firewall. The Remote Manager funnels all communication through a single port and is consequently slower than the Remote Display.
Section 6 - Communication 6.6.2.2 Remote Manager The Remote Manager program is installed from the software installation disk that came with the recorder. This program will run on a WAN (Wide Area Network) – over the Ethernet and will work through a Firewall if the firewall is set up correctly. It will work over a LAN (Local Area Network) but the Remote Display is more responsive as it uses multiple ports. Once installed The Remote Manager is launched by double clicking the Remote Manager Icon shown right.
Section 7 - Instrument Care and Maintenance 7.0 INSTRUMENT CARE AND MAINTENANCE 7.1 Touch Screen Care should be taken with the touch screen when handling the unit. Sharp and hard objects may pierce the touch screen and damage the display. Only use the stylus provided for screen selection. Clean the screen according to the instructions below. Abrasive materials will damage the touch screen. 7.2 Cleaning Instructions The unit may be cleaned by wiping with a soft cloth.
Section 7 - Instrument Care and Maintenance 1 Hz Cal – Calibrate the units frequency reference. Apply a 1 Hz signal to channel 1, 6, 7 or 12. Doing this on one channel calibrates all four channels. Store Cal – This saves the new calibration settings into non-volatile memory. Set Channel: Activate the Channel to be calibrated. This will enable the Live Data. Calibrate: Perform the calibration – This is non-reversible. Live Data: Shows the actual live input on the selected Channel.
Section 7 - Instrument Care and Maintenance 7.3.1.4 Store Cal Once all the required ranges are calibrated, select “Store Cal” function and press the “Calibrate” button. Accept the “Calibration Function OK” popup dialog. 7.3.2 Calibrating the RTD Current Source This step requires a shorting jumper (one or more with COM connection) and a precision resistor. There are two steps – zero offset which needs to be done on EVERY RTD channel and calibrating the current source which can be done on ANY channel.
Section 7 - Instrument Care and Maintenance Select “Store Cal” from the “Calibration Function” drop down menu and press the “Calibrate” button. Accept the “Calibration Function OK” popup dialog. In the event that you corrupt or adversely affect the calibration, you can repeat it checking your input sources or as a last resort restore the known good factory calibration by pressing the “Restore” button. I. Page 106 1/06/2012 REV 1.10.
Appendix A - Technical Specifications APPENDIX A – TECHNICAL SPECIFICATIONS DISPLAY Display Type Color CCFL backlit Active Matrix TFT Liquid Crystal Display (5.6 inch) QVGA with resistive analog touch screen control. Resolution Color 320 (H) X 234 (V) pixels. Display Modes Graphics (Trending vertical or horizontal), Bar Graphs (vertical or horizontal, large or small), Digital Meter (large or small), Alphanumeric Alarm and Event Log.
Appendix A - Technical Specifications Thermocouple: Per ITS90 Resolution 0.1°C. Thermocouple burnout detection - automatic Type Range (°C) Accuracy (°C) Range (°F) Accuracy (°F) J -210 to 0°C ± 1.6°C 0 to 1200°C ± 0.7 °C -340 to 32°F ± 3°F 32 to 2192°F ± 1.2°F K -270 to -162°C ± 4.8°C -162 to -70°C ± 2.2°C -70 to 1372°C ± 0.7°C -454 to -260°F ± 9°F -260 to -94°F ± 4°F -94 to 2500°F ± 1.2°F T -270 to -73°C ± 2.5°C -73 to 200°C ± 1°C -454 to -100°F ± 4.5°F -100 to 400°F ± 1.
Appendix A - Technical Specifications 1000 ohm Ni. -60 to 209 °C -76 to 408 °F 1000 ohm Pt. 385 -195 to 200 °C -320 to 392 °F * 500 ohm Pt.
Appendix A - Technical Specifications DESIGN ATTRIBUTES Operating Range 0°C to 50°C, 10% to 80% RH Protection IP65 when mounted in panel Safety Meets the requirements of UL-61010-1 Ed2 2005 and CAN/CSA-C22.2 No 61010- 1 Ed2 2007 when installed in accordance with the instruction in the manual. UL approved – File No.
Appendix B – Digital Input Voltage Adjustment APPENDIX B – DIGITAL INPUT VOLTAGE ADJUSTMENT WARNING TO ELIMINATE THE RISK OF SHOCK ENSURE THAT THE MAINS CABLE AND ALL CONNECTORS ARE REMOVED FROM THE RECORDER BEFORE PROCEEDING. B.1 ANALOG MODULE: The analog input module accepts frequency inputs on Channels 1, 6, 7 and 12. By default these inputs are set up to accept input voltages from 12 to 24 volts dc.
Appendix B – Digital Input Voltage Adjustment B.2 DIGITAL IO MODULE: The digital IO module accepts 2 to 6 digital inputs depending on options. By default these inputs are set up to accept input voltages from 12 to 24 volts dc. The user can change the input voltage range to 5 to 12 volts dc by moving jumpers internally on the module. This involves removing the digital IO module from the recorder. To do this, remove the screws marked B in Figure B-1 and gently pull the module from the enclosure.
Appendix C – Manual Revisions APPENDIX C – MANUAL REVISIONS Rev 0.991 11/4/08 AJW Int. Consistency - Changed keypad to keyboard where applicable. Consistency - Changed Edit to Setup where applicable Added Section 5.7.4.1 – Activity Log Replaced Fig 4.9. Edited Section 4.9 from Totalizer Reset to Channel Reset Renamed reference to language file to MultiLanguage.CSV Replaced Fig 5.7.2 Added sections to 5.7.2 to include Pop up keyboard enable and FTP enable. Rev 0.992 11/7/08 AJW Int. Correct Links 4.6.
