Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210Page 6 – 20Chassis
PTO Drive Shaft Cross and Bearing Service
1. Remove PTO drive shaft from vehicle (see PTO
Drive Shaft Removal in this section).
IMPORTANT: When placing yoke in vise, clamp
lightly on the solid part of the yoke to prevent yoke
damage. Also, the use of a vise with soft jaws is rec-
ommended.
2. Lightly clamp yoke in vise. Use two screwdrivers to
remove snap rings that secure bearings at the inside of
each yoke. Remove yoke from vise.
IMPORTANT: Yokes must be supported when re-
moving and installing bearings to prevent damage.
3. Use a press to remove cross and bearings from
yokes:
A. Place a small socket against one bearing and a
large socket against the yoke on the opposite side.
B. While supporting the large socket, apply pres-
sure on small socket to partially push the opposite
bearing into the large socket.
C. Remove yoke from press, grasp partially re-
moved bearing and tap on yoke to completely re-
move the bearing.
D. Repeat process for remaining bearings.
E. Thoroughly clean and inspect all components.
4. To install new cross and bearings:
A. Apply a coating of grease to bearing bores of end
yoke and shaft yoke. Also, apply grease to bearings
and seal of bearing assembly. Make sure that all
bearing rollers are properly seated in bearing cage.
B. Press one bearing partially into yoke.
IMPORTANT: Take care when installing cross into
bearing to avoid damaging bearing seal.
C. Carefully insert cross into bearing and yoke.
D. Hold cross in alignment and press bearing in until
it hits the yoke.
E. Carefully place second bearing into yoke bore
and onto cross shaft. Press bearing into yoke.
F. Install snap rings to bearings to secure bearings
in place.
G. Repeat procedure for other yoke.
H. Grease cross until grease comes out of all four (4)
bearing cups.
5. Make sure that assembled joint moves without bind-
ing. Slight binding can usually be eliminated by lightly
rapping the yoke lugs with a soft faced hammer. If bind-
ing continues, disassemble joint to identify source of
binding.
6. Install drive shaft to vehicle (see PTO Drive Shaft
Installation in this section).
1. End yoke
2. Cross and bearing kit
3. Snap ring (4 used)
4. Shaft yoke
Figure 20
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4
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