Winston Collectramatic® Fryer 8000 Series Control 8 Channel Models 4 head & 6 Head OF49C & OF59C A&W Food Services of Canada Inc. Use & Care Manual Published for Model OF49 C www.winstonind.
DESCRIPTION Congratulations on your purchase of Winston’s Collectramatic® fryer. You will benefit from improved production, extended shortening life, ease of programming, and consistent quality. For over 30 years, Winston’s Collectramatic fryer has been the fryer of choice for major fast food chains and scores of independently operated foodservice establishments around the world.
INTRODUCTION INTRODUCTION By A&W Food Services Canada Inc. The Winston fryer can cook a lot of chicken quickly. It is easy to use and delivers a great quality product every time, provided that the oil is at the right temperature. There are three key points that you and your staff must understand and complete to ensure excellent quality. They are fryer warm-up, “exit cool,” stirring the shortening before each use. 1.
SAFETY Winston Collectramatic® fryers are manufactured to appliance industry standards which design and test for structural reliability for 10 years useful life. This is not a warranty. See ZAP Warranty Agreement for complete warranty applicable to your appliance.
SAFETY 14. DO NOT handle fryer basket without using safety gloves and basket hook or lift assist tool. 15. DO NOT stir cooking oil in collector after the first round of cooking each day. Cooking oil may come up and out of cookpot. 16. DO NOT clean or move fryer until you have disconnected fryer from power, drained cooking oil, and removed collector. Never use “boil-out” method or water for cleaning fryer cookpot. 17. DO NOT splash water or use hose on outside of fryer.
INSTALLATION SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before, during and after unloading. It has been carefully inspected at our factory and the carrier has assumed responsibility for its safe arrival. If the equipment is damaged, either apparent or concealed, a claim must be made to the carrier.
PARTS DESCRIPTION 1 2 3 8 4 5 6 Shown with long collector. 7 1. Warning Label Panel - Instructions intended to advise operators of potential hazards involved when using fryer. 2. Cookpot - Stainless steel vessel which holds heated cooking oil. 3. Lid Lock Block - Supports basket drain hook when draining fryer basket. 4. High Limit Thermostat Manual Reset Button - (located behind small metal plug) Used to reset the thermostat in the event that the High Limit Thermostat Lamp turns ON.
PARTS DESCRIPTION 9 10 11 12 13 Shown with long collector. 14 15 16 17 9. Clamshell Basket - (see ACCESSORIES-page 10). 10. Heater Coils - Electrical elements that heat cooking oil. 11. Insulation - Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss. 12. Cone - Supports basket and directs falling particles from cooking product into collector. Stirring of cooking oil should not be attempted below cone after first round of cooking each day. 13.
PARTS DESCRIPTION 2 3 1 A B C D E F G H 1. LED Program Lamps indicate which channel is selected when lit above that channel. 2. Display readout indicates time or temperature by pressing appropriate buttons. 3. 1–8 Channel Buttons provide operator the ability to select desired cooking cycles. Also starts desired cycle after fryer has preheated. 4. Programming Buttons A. B. C. D. E. F. Program Button - Press button to start programming sequence. Button - increases value in program.
ACCESSORIES INCLUDED WITH FRYER Basket Drain Hook*+ (Order #PS1154/1) • Lower and raise basket. • Remove collector • Lower and raise heat plate. Heat Plate* (Order #PS1034 or PS1918) • Transfers heat from Cooking Zone to Cold Zone to keep cooking oil hot. Clamshell Basket* 4 Head (Order #PS1159) 6 Head (Order #PS1163) • Allows product to be fully immersed and completely surrounded by cooking oil. White Teflon Brush* (Order #PS1120) • Used to clean heaters between cooking rounds when cooking oil is hot.
OPERATING INSTRUCTIONS GENERAL EVENT SEQUENCE Following is the usual chain of events that should take place during a full cooking cycle in the Collectramatic® fryer with the 8000 series controller. Be sure to read this entire manual and follow all instructions and warnings in this manual and on the fryer before using the fryer. This page is a general overview only and is not meant to be complete step-by-step instructions. Pages for detailed instructions are shown at the end of each statement below.
OPERATING INSTRUCTIONS □ □ □ Coat basket with cooking oil by dipping in fryer before loading for first round of cooking only. Cooking - see pages 16-17. □ Drop signal is on display. □ Add or remove cooking oil to make level between oil level lines. □ Top Stir. If heat light comes one, wait until it goes out. □ With safety gloves and drain hook, lower loaded basket into cooking oil. □ Press lit channel button to start timer (sample time shown).
OPERATING INSTRUCTIONS FILLING The following filling procedure is to be used when fryer is first filled with cooking oil and when cooking oil is changed. 1. Turn off Power Switch. 2. Clean Fryer per daily cleaning procedure - see pages 18-19. 3. Lubricate Collector Gasket with cooking oil before placing on collector. 4. Check Collector and Drain Valve - Make sure collector with gasket is sealed and drain valve is closed (handle pointing towards top rear of fryer–see Figure 1).
OPERATING INSTRUCTIONS WARM-UP Failure to follow procedure below will result in first batch of cooked food being greasy and improperly heated. DANGER: Do not turn on power unless all heater coils are completely covered by cooking oil. Fill shortening to a level between the Maximum and Minimum oil level lines found on the inside of the cookpot (see Figure 2). 1. Turn on Power Switch. 2.
OPERATING INSTRUCTIONS 10. Deep stir (into collector) cooking oil vigorously for at least 15 seconds. 3rd Stir 11. Drop message will change to cooking oil temperature. DO NOT stir cooking oil until drop message is displayed. 12. Drop message will be displayed. 13. CAUTION: HOT SURFACES. Quickly and lightly tap bottom of collector – must be hot to touch. If not, deep stir cooking oil vigorously again for at least 15 seconds. 14.
OPERATING INSTRUCTIONS COOKING NOTE: Refer to Use and Care Warnings, Pages 4 and 5. 1. Complete Warm-Up Process - see “OPERATING INSTRUCTIONS, WARMUP” page 14-15. 2. Check Oil Level to see that it is between the Maximum and Minimum lines in the cookpot (See Figure 5). 3. Load the basket as described in the A&W Operation Manual. • Caution: Clamshell Basket - Using safety gloves, dip basket in hot cooking oil (only for first frying of day).
OPERATING INSTRUCTIONS DANGER: When signal comes on press channel button to cancel buzzer. Use safety gloves and basket drain hook to lift basket out of cooking oil. Rest basket on drain hook in lid lock block for 15 seconds (Figure 7). 8. Unload Basket. Place cooked products on drain rack in tray and turn bone down. Place tray in holding cabinet. 9. Cleaning After Each Round - scrape crust line from cookpot with spatula (Figure 9).
DAILY CARE DAILY CARE CAUTION: Prior to using appliance for the first time, perform the daily cleaning procedure listed below. DANGER: Drain cooking oil from fryer and then empty collector at least once a day. If you don‘t, cooking oil may boil out of fryer, burn you, and make the floor slippery. 1. Turn Fryer Off. Turn circuit breaker OFF or disconnect electrical power from fryer. FIGURE 9 2. Scrape Crust Line from cookpot with metal spatula and brush heater coils (Figure 9). Shown with long collector.
DAILY CARE 8. CAUTION: Wearing safety gloves, remove collector with basket. If using short collector, utilize long hook and plugging tool (Figure 11); if using long collector, utilize basket drain hook (Figure 14). Shown with long collector. 9. Remove and Clean Collector Gasket Note: Gasket life may be prolonged by doing the following: • Keep spare set to alternate nightly. • Lubricate with cooking oil before using. • Clean gaskets after daily use and store in a container of water in cooler.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C Programming Time/Temperature Profiles for the Winston 8000 Series Computer The 8000 Series Controller has 16 push buttons. The 8 buttons in the top row are called channel buttons and they are numbered in the lower right corner of each button. The lower row of buttons are for programming the control. Programming allows one of 4 different processes to be assigned to each channel.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C Press ENTER to proceed. STEP 7 ENTER STEP 8 bird displays momentarily. Factory setpoints for either 2.5 lb. or 2.75 lb. bird. STEP 9 Modify the bird size. Changing bird size automatically changes set points in certain channels for specific fryer models. or Default is 2.75lb. bird STEP 10 tScl displays momentarily. STEP 11 Modify the temperature scale display.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C STEP 4 Loud displays momentarily. STEP 5 Modify the speaker loudness indicated by vertical bars on display. or Default is 6 bars = 75% STEP 6 Press ENTER to proceed. ENTER STEP 7 FrE displays momentarily. STEP 8 Modify the tone frequency in 100 Hz increments. or Default is 1400 STEP 9 Press ENTER to exit.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C STEP 6 All of the product button LED’s will light. and all product button lights on STEP 7 All of the product button LED’s will be off. and all product button lights off STEP 8 A medium volume tone will sound. STEP 9 A high frequency tone will sound. STEP 10 The controller will energize the heater relay. STEP 11 The controller will call for pressure. STEP 12 Press each of the 16 buttons.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C STEP 4 CH displays momentarily. Automatic cool mode (setback) temperature. 250˚F (121˚C) minimum 360˚F (191˚C) maximum STEP 5 or STEP 6 Press ENTER to proceed. ENTER STEP 7 Ct displays momentarily. Automatic cool mode timer. With the arrow buttons, modify in 1-minute increments from 0 to 60 minutes. STEP 8 or STEP 9 Press ENTER to exit.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open Fryer Models OF49C, OF59C STEP 7 Current temperature setting sample or STEP 8 ENTER STEP 9 Time setpoint t1 STEP 10 Current time setting sample or STEP 11 ENTER STEP 12 Current vent setting sample STEP 13 or ENTER Use arrow buttons to modify. Hold either button for fast scrolling. Will display in F or C. 250˚F minimum, 360˚F maximum. Press ENTER to proceed. t1 displays momentarily. Use arrow buttons to modify.
OBTAINING SERVICE Diagnosis of complaints relative to the performance of the equipment reveals the following to be the sources (arranged from most to least frequent): • Faulty use and care practices • Electrical supply problems • Equipment faults Refer to Troubleshooting Chart on next page for FAULT isolation and remedies. If, after checking for faulty USE and CARE practices and electrical supply problems, the fault still exists, call a qualified servicer for diagnosis and repair of equipment faults.
TROUBLESHOOTING TROUBLE FAULT CODE ALL FRYERS Power lamp fails to light ........................................................................................... 1, [CS] Power lamp dim . ........................................................................................................... 1, [CS] Heat ON lamp not on when heating . ............................................................... [CS] Display reads “Lo” or “Heat”, heat on lamp is off, and . .......................
TROUBLESHOOTING If cabinet is in warranty, call Winston Industries at 1-800-234-5286. Identify the following: 1. Model ________ Serial # ________ (located on name plate) 2. Your name _______________________________________________ 3. Company name _______________________________________________ 4. Company address _______________________________________________ 5. Company phone _______________________________________________ 6.
TROUBLESHOOTING AQUALERT Aqualert description: Aqualert is software built into the Collectramatic® fryer controls that automatically detects the presence of water in the cookpot and prevents the fryer from being used, to prevent user from injury and equipment damage. Aqualert is included in all electronically controlled fryers with Winstonmanufactured controls. Aqualert works by sensing the rate of the rise in temperature of a liquid inside the fryer cookpot. Water heats up more slowly than cooking oil.
TROUBLESHOOTING WARNING: This appliance utilizes electrical voltages that have the potential to produce fatal electrical shocks; utilizes electrical oil heaters that can cause painful and scarring burns; and emits hot vapors that have the potential for painful burns. To avoid, have appliance installed only by licensed electrician and serviced only by trained servicers. Make this page available to the servicer. SERVICE PARTS Brush, Teflon Brush, Teflon, double sided Collector Control board 6hd.
CIRCUIT DIAGRAM DELTA CONFIGURATION Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C Delta Configuration www.winstonind.com 800-234-5286 Collectramatic® Fryers – 8000 Series Control – OF49C & OF59C – A&W Food Services of Canada Inc.
CIRCUIT DIAGRAM 1 PHASE Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C 1 Phase 32 Collectramatic® Fryers – 8000 Series Control – OF49C & OF59C – A&W Food Services of Canada Inc.
CIRCUIT DIAGRAM 3 PHASE Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C 3 Phase Collectramatic® Fryers – 8000 Series Control – OF49C & OF59C – A&W Food Services of Canada Inc.
ZAP ZERO ACCIDENTS PROGRAM ZAP Zero Accidents Program ZAP WARRANTY AGREEMENT – A&W Canada This warranty agreement applies to Commercial Equipment, Equipment Service Parts, and Safety Parts (collectively, "Products") manufactured by Winston Industries, LLC ("Winston") and its corporate predecessors and is extended to any purchaser, lessee or successor purchaser ("Purchaser").
TERMS & CONDITIONS TERMS AND CONDITIONS OF SALE In consideration of the mutual benefits hereby to be derived, Winston Industries, LLC ("Winston") and any purchaser, lessee or successive purchaser ("Purchaser"), of Winston Commercial Equipment, Equipment Service Parts, and Safety Parts (collectively "Products") agree that: 1. Terms of sale for Products are net 25 (payment must be received within 25 days from invoice date). Prices are subject to change without notice.
