Form No. 3408-266 Rev D Cab Kit Serial Number 315000001 and After Groundsmaster® 4500/4700-D or Reelmaster® 7000-D Traction Unit Model No. 30901—Serial No. 400000000 and Up Operator's Manual Note: The weight of the cab is 318 kg (700 lb). You need a lift with a rating of 340 kg (750 lb) for lifting the cab. Safety This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
decal130-0611 130-0611 decal130-5355 1. Warning—1) Remove the pin; 2) Raise the windows; 3) Exit the cab. 130-5355 2. Raise the hood. 1. Close the rear window. decal132-3253 132-3253 1. Move the steering column to the forward position. 4. Lower the seat back. 2. Raise the seat to maximum height. 5. Tilt the seat sideways. 3. Move the seat forward. Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 Description Qty.
Procedure 4 5 6 7 8 9 10 11 Description Use Qty. Left, front mount Right, front mount Bolt (3/8 x 1 inch) Flange nut (3/8 inch) Locknut (3/8 inch) Left, rear mount Right, rear mount Cab Bolt (1/2 x 3-1/4 inch) Washer (2-1/4 inches) Washer (1-3/8 inches) Locknut (1/2 inch) Left, rear panel assembly Right, rear panel assembly Bolt (1/4 x 3/4 inch) Clip nut Flange nut (1/4 inch) Upholstery panel Insulation blanket Floor tread Fitting (3/8 NPT x 0.
1 Preparing the Machine No Parts Required Positioning the Machine 1. Clear a location in your workspace under the hoist system. Note: Verify that your hoist system is capable of safely supporting the cab unit over the machine during the installation. 2. Move the machine underneath the hoist and engage the parking brake. 3. Shut off the engine and remove the key. 4. Chock the wheels to prevent the machine from moving during the installation. 5. Remove the battery; refer to the Operator’s Manual.
Removing the Roll Bar Top Bolts Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. 1. Remove and retain the bolt securing the storage compartment located on the left side of the machine (Figure 3). g030670 Figure 5 2. Bolt 1. Screw 5. g030642 Remove and retain the bolt and the battery-compartment clamp (Figure 6). Figure 3 1. Bolt 2. Storage compartment 2. Remove and retain the storage compartment. 3.
Removing the Roll Bar Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. 1. Remove the bolts securing the roll bar to the left side of the machine (Figure 8). g030900 Figure 7 1. Bolt 3. Reinforcement plate 2. Roll bar 4. Flange nut g030675 Figure 8 1. Bolts 6 2. Roll bar 2. Use an assistant to help you remove the roll bar from the machine. 3. Store the roll bar.
Drilling the Front Mount Holes 2 Follow this procedure only if necessary. Locate and drill 2 holes (13/32 inch diameter) for the right, front mount as shown in Figure 10. Preparing the Cab Mounts Parts needed for this procedure: 1 Left, front mount 1 Right, front mount 1 Left, rear mount 1 Right, rear mount 4 Rubber isolator g030684 Figure 10 Preparing the Front Mount 1. Hole (13/32 inch diameter) 4. 21 mm (0.83 inch) Press a rubber isolator into each hole in the front mounts (Figure 9). 2.
g030686 g030692 Figure 12 1. Rubber isolator Figure 13 2. Right, rear mount 1. Application area 3. Center, front foam seal 2. Left, front foam seal 4. Right, front foam seal Note: Use soapy water and a mallet to assist with inserting the rubber isolator into the hole. Note: Install the ends of the foam seals to interlock and create a solid seal. 3 Applying the Side Foam Seals 1. Applying the Foam Seals Note: Install the ends of the foam seals to interlock and create a solid seal.
3. Remove the paper backing from the double-faced tape on both sides of the cab unit (Figure 15). g030708 Figure 17 1. Rear foam seal g030703 4 Figure 15 1. Double-faced tape 2. Left tank foam 4. Apply the left tank foam to the cab unit (Figure 15). 5. Apply the right tank foam to the cab unit. Installing the Cab Mounts Parts needed for this procedure: Applying the Rear Foam Seals 1. 2.
g030713 Figure 18 1. Bolt (3/8 x 1 inch) 3. Flange nut (3/8 inch) 2. Left mount g030716 Figure 20 2. Torque the bolts and nuts to 37 to 45 N∙m (27 to 33 ft-lb). 1. Bolt (1/2 x 6 inches) 4. Reinforcement plate 2. Left mount 5. Bolt (1/2 x 1-1/4 inches) 3. Flange nut Installing the Right Front Mount 1. 2. Remove the existing hardware and use the 4 bolts (3/8 x 1 inch) 2 flange nuts, and 2 locknuts to secure the mount to the machine (Figure 19). 3.
4. Use the bolt (5/16 x 1-1/2 inches) to secure the storage compartment to the machine (Figure 22). g033196 Figure 24 Install the wire harness as shown in Figure 25. g030718 Figure 22 1. Bolt (5/16 x 1-1/2 inches) 5. 2. Storage compartment Use the screw to secure the reinforcement plate to the machine and use the bolt (1/2 x 1 inch) to secure the battery-compartment clamp and the battery compartment to the machine (Figure 23).
5 Installing the Cab Unit to the Machine Parts needed for this procedure: 1 Cab 4 Bolt (1/2 x 3-1/4 inch) 4 Washer (2-1/4 inches) 2 Washer (1-3/8 inches) 4 Locknut (1/2 inch) g030727 Figure 28 Procedure 1. 1. Bolt (1/2 x 3-1/4 inch) 3. Rear mount 2. Washer (2-1/4 inches) 4. Locknut (1/2 inch) 4. Use the 4 lift points to support the cab above the machine (Figure 27). Torque the bolt (1/2 x 3-1/4 inch) and locknut (1/2 inch) to 129 to 156 N∙m (95 to 115 ft-lb).
6 Installing the Panels and Flooring Parts needed for this procedure: 1 Left, rear panel assembly 1 Right, rear panel assembly 6 Bolt (1/4 x 3/4 inch) 4 Clip nut 2 Flange nut (1/4 inch) 1 Upholstery panel 1 Insulation blanket 1 Floor tread g030922 Figure 31 1. Bolt (1/4 x 3/4 inch) 4. Torque the bolts and nut to 10 to 12 N∙m (90 to 110 in-lb). 5. Repeat the previous steps to the right side of the cab. Installing Rear Panel Assembly 1.
4. Start with the upper corner of the upholstery panel and adhere it to the back of the cab so that it is centered once it is completely installed. 5. Adhere the panel, 1 section at a time, from one end to the other, until the upholstery panel is completely applied. 7 Connecting the Hoses Installing the Insulation Blanket 1. Parts needed for this procedure: Remove the insulation blanket from the shipping tube. 2 Fitting (3/8 NPT x 0.
g030761 Figure 35 1. Hose ring 3. Heater hose 2. Drain hose 4. Drain hose 5. g030760 Figure 37 Slide the hose clamp over the supply hose and then insert the hose over the fitting (3/8 NPT x 0.625 barb) as shown in Figure 36. Note: The supply hose is designated by a red plug at 1 end of the assembly. Remove the plug before installing the hose. g030737 Figure 36 1. Heater-supply hose 3. Barb fitting 2. Hose-clamp 6.
Installing the Air-Conditioner Fittings Note: Thoroughly lubricate the O-ring before installing the fittings with PAG Oil 46 or an equivalent lubricant. 1. Remove the exhaust pipe, muffler bracket, and engine fan (Figure 38). g032993 Figure 39 1. Right-angle fitting (3/4 inch) 4. O-ring (size 10) 2. O-ring (size 8) 5. Air-conditioning pump 3. Right-angle fitting (7/8 inch) 3. Torque the fitting to 34 to 47 N∙m (25 to 35 ft-lb) 4.
3. Connect the air-conditioning high-pressure hose (3/4 inch) from the cab to the right-angle fitting (3/4 inch) as shown in Figure 41. 8 Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mount 1 Tank plate 4 Carriage bolt (5/16 x 3/4 inch) 4 Flange nut (5/16 inch) 1 Swell latch 1 Swell-latch bushing 1 Swell-latch nut 1 R-Clamp g033198 Figure 41 4. Torque the fitting to 34 to 47 N∙m (25 to 35 ft-lb) 5.
bottle and R-clamp to the tank mount (Figure 44). g030920 Figure 46 1. Swell latch 6. Flip the swell-latch lever down (Figure 46). Note: The swell latch should hold the tank g030732 Figure 44 mount firmly to the tank plate. Adjust the nut to change the pressure applied by the swell latch. 1. Tank mount 4. R-clamp 2. Flange nut (5/16 inch) 5. Carriage bolt (5/16 x 3/4 inch) Connecting the Washer Hose 3. Washer bottle 1. 4. 2.
9 Connecting the Wire Harness Parts needed for this procedure: 5 Procedure g030733 Figure 48 1. Washer hose Cable tie 1. 3. R-clamp 2. Bottle connection Connect the wire harness from the cab to the wire harness on the right side of the machine (Figure 49). g030776 Figure 49 1. Wire harness from the machine 2. Wire harness from the cab 2. 19 Connect the cab power connector to the connector on the right side of the machine (Figure 50).
g030779 Figure 50 1. Connector from the machine 2. Connector from the cab g030777 3. Figure 52 Connect the wire from the air-conditioner compressor to the bullet connector on the wire harness (Figure 51). 1. Wire harness connector 5. 2. Washer bottle connection Use cable ties to secure the wire harness to the hydraulic hoses and hard lines at the locations shown in Figure 53 and Figure 54. g030788 Figure 51 1. Compressor wire 3. Wire harness g030778 2. Bullet connector 4. Figure 53 1.
11 Completing the Installation No Parts Required Procedure 1. Top off the coolant to the machine; refer to the Service Manual 2. Check for leaks. 3. Check for parts that interfere with moving parts and make any corrections before operating the machine. 4. Use an assistant to adjust the rearview and side mirrors before operating the machine. 5. Remove the chocks from the wheels. 6. Applying the Safety Decal Install the battery removed in Removing the Battery (page 4). 7.
Windshield Latch Product Overview Lift up the latches to open the windshield (Figure 57). Press the latch in to lock windshield to the open position. Pull out and down on the latch to close and secure the windshield. Controls Cab Controls g008830 Figure 57 1. Windshield latch g032995 Figure 56 1. Windshield-wiper switch 3. Fan control 2. Temperature control 4. Air-recirculation control Rear-Window Latch Windshield-Wiper Switch Lift up on the latches to open the rear window.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Every 250 hours Maintenance Procedure • Clean the cab air filters; replace them if they are torn or excessively dirty. • Clean the air-conditioning assembly (more frequently in extremely dusty or dirty conditions). Cleaning CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders.
Cleaning the Cab Air Filters Important: If either filter has a hole, tear, or other damage, replace the filter. Service Interval: Every 250 hours 1. 3. Remove the screws and grates from both the in-cab and rear cab air filters (Figure 59 and Figure 60). Install the filters and the grate with the thumbscrews. Cleaning the Cab Pre-Filter The purpose of the cab pre-filter is to prevent large debris, such as grass and leaves from entering the cab filters. 1. Rotate the screen cover down. 2.
Cleaning the Air-Conditioning Assembly Service Interval: Every 250 hours (more frequently in extremely dusty or dirty conditions). 1. Shut off the engine and remove the key. 2. Disconnect the wire for each fan (Figure 62). g032323 Figure 62 Right fan shown 1. Fan 2. Wire 3. Knob 3. Remove the 2 knobs and remove the fan assembly (Figure 62). 4. Open the 4 latches on the air-conditioning assembly and remove the screen (Figure 63). g032324 Figure 63 1. Air-conditioning coil 3.
Schematics g030801 Electrical Schematic (Rev.
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Declaration of Incorporation Model No. 30901 Serial No. Product Description Invoice Description General Description Directive 400000000 and Up Serial Number 315000001 and After Groundsmaster 4500/4700-D or Reelmaster 7000-D Traction Unit CAB-GM4500/4700 Utility Vehicle 2014/30/EU (EMC) Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
