MODEL LL2156 21-INCH SCROLL SAW Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Scroll Saw Safety Warnings.............................................................................. 6 Electrical Information....
INTRODUCTION Thanks for purchasing the WEN Scroll Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
SCROLL SAW SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. BEFORE OPERATION 1. Check for both proper assembly and proper alignment of moving parts. 2. Understand the proper use of the ON / OFF switch. 3. Know the condition of the scroll saw. If any part is missing, bent, or does not operate properly, replace the component before attempting to operate the scroll saw. 4.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the scroll saw from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR SCROLL SAW TOOL PURPOSE Let the good times scroll! Take on the most intricate and artful cuts with your WEN Scroll Saw. Refer to the following diagrams to become familiarized with all the parts and controls of your scroll saw. The components will be referred to later in the manual for assembly and operation instructions.
ASSEMBLY & ADJUSTMENTS NOTE: Prior to making adjustments, mount the scroll saw on a stable surface. See “Bench mounting the saw.” Fig. 2 ALIGN THE BEVEL INDICATOR The bevel indicator has been adjusted at the factory, but should be rechecked prior to use for best operation. 1. Loosen the blade guard knob (Fig. 2 - 1) and move the blade guard (Fig. 2 -2) all the way up. 1 2. Loosen the table bevel lock knob (Fig. 3 - 1) and bevel the table until it is approximately at a right angle to the blade. 2 3.
ASSEMBLY & ADJUSTMENTS Fig. 6 WARNING! TO REDUCE RISK OF INJURY: • When carrying the saw, hold it close to your body to avoid injury to your back. Bend your knees when lifting the saw. • Carry the saw by the base, table, housing, or motor. Do not carry the saw by the power cord or upper arm. 2 • Secure the saw in a position where people cannot stand, sit, or walk behind it. Debris thrown from the saw could injure people standing, sitting, or walking behind it.
ASSEMBLY & ADJUSTMENTS BLADE SELECTION This scroll saw accepts 5" pinless blades, with a wide variety of blade thicknesses and widths. The type of material and intricacies of cutting operations will determine the number of teeth per inch. Always select the narrowest blades for intricate curve cutting and the widest blades for straight and large curve cutting operations. The table below represents suggestions for various materials.
ASSEMBLY & ADJUSTMENTS This saw uses 5” pinless blades. Fig. 10 REMOVING THE BLADE 1 Make sure the saw is turned OFF and unplugged before making any adjustments to the blade. 1. To remove the blade, rotate the tension knob (Fig. 10 - 1) toward you to relieve tension. Make sure the knob indicates tension setting 1. 2 2. Open the right side panel (Fig. 10 - 2). 3. Loosen the top (Fig. 11 - 1), then the bottom blade locking knob (Fig. 11 - 2). Remove the blade. Fig.
OPERATION RECOMMENDATIONS FOR CUTTING A scroll saw is basically a curve-cutting machine. It can also be used for straight cutting and beveling or angle cutting operations. Please read and understand the following directions before attempting to use the saw. 1. When feeding the workpiece into the blade, do not force it against the blade. This could cause blade deflection and poor cutting performance. Let the tool do the work. 2. The blade teeth cut material ONLY on the down stroke.
OPERATION POWER SWITCH & SPEED CONTROL KNOB Fig. 12 Always wait for the saw to come to a complete stop before restarting. 1 1. To turn the saw on, flip the ON/OFF switch (Fig. 12 - 1) to ON. When first starting the saw, it is best to move the speed control knob (Fig. 12 - 2) to the middle speed position. 2 2. Adjust the blade speed to the desired setting between 550 to 1600 strokes per minute (SPM). Turning the control knob away from you increases speed; turning it towards you reduces speed.
OPERATION ANGLE CUTTING (BEVELING) Fig. 14 1. Layout or secure design to workpiece. 2. Loosen the height adjustment knob (Fig. 14 - 2), move the blade guard foot (FIg. 14 - 1) to the highest position, and retighten the knob. 2 1 3. Tilt the table to the desired angle by loosening the table bevel lock knob (Fig. 14 - 3). Move the table to the proper angle using the degree scale and the pointer (Fig. 14 - 4). TIP: The table has positive stops at 0, 22.5, 30, and 45 degrees. 4.
OPERATION RIP OR STRAIGHT LINE CUTTING You will need a straight edge and a clamp (not included). 1. Raise the blade guard foot (Fig. 16 - 1) by loosening the height adjustment knob (Fig. 16 - 2). 2. Measure from the tip of the blade to the desired distance. Position the straight edge parallel to the blade at that distance. 3. Clamp the straight edge to the table. 4. Recheck your measurements using the workpiece to be cut and make sure the straight edge is secure. 5.
MAINTENANCE WARNING! Always turn the switch OFF and unplug the power cord from the outlet before maintaining or lubricating the scroll saw. To ensure that the wood glides smoothly across the work surface, periodically apply a coat of paste wax (sold separately) to the surface of the worktable. If the power cord is worn out or damaged in any way, replace it immediately. Do not attempt to oil the motor bearings or service the motor’s internal parts.
MAINTENANCE WARNING! Always turn the switch OFF and unplug the power cord from the outlet before maintaining or lubricating the scroll saw. GENERAL MAINTENANCE 1. Clean your saw after each use. Wipe it down with a soft cloth. Clean any accumulated sawdust out of the base. Use low-pressure compressed air (not to exceed 25 PSI) to blow any sawdust out of the blade holders, blade bevel rails, etc. 2. If desired, apply a light coat of dry lubricant (such as PTFE) to the inside of the blade bevel rails.
TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE 1. Machine not plugged in. 2. Incorrect size of extension cord. Motor will not start. 3. Worn carbon brushes. 4. Blown fuse on main PCB. Variable speed does not work. 5. Defective power switch, PCB, or motor. 1. Defective potentiometer (LL2156055). 2. Defective PCB. 1. Side panel open. Dust collection ineffective. Excessive vibration. 2. Dust collection system not strong enough. 3. Broken/blocked blower bellows or line. 1.
EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of normal use are not covered under the warranty.
EXPLODED VIEW & PARTS LIST 22 No. 1 Part No. LL2156-001 2 LL2156-002 3 4 LL2156-003 LL2156-004 5 LL2156-005 6 LL2156-006 N.P. LL2156-006.
EXPLODED VIEW & PARTS LIST No. 67 68 69 70 71 72 73 74 Part No.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
