MODEL CT1065 6.5-INCH TRACK SAW Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
TABLE OF CONTENTS Specifications............................................................................................ 2 Introduction.............................................................................................. 3 General Safety Rules................................................................................. 4 Specific Safety Rules for Your Track Saw.................................................. 6 Electrical Information.........................................................
INTRODUCTION Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury, electric shock, fire and/or tool damage. WORK AREA SAFETY 1. KEEP WORK AREA CLEAN AND WELL LIT. Cluttered or dark areas invite accidents. 2.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury, electric shock, fire and/or tool damage. 7. IF DEVICES ARE PROVIDED FOR THE CONNECTION OF DUST EXTRACTION AND COLLECTION FACILITIES, ENSURE THESE ARE CONNECTED AND PROPERLY USED.
SPECIFIC RULES FOR YOUR TRACK SAW WARNING: Do not operate the track saw until you have read and understood the following instructions and the warning labels. SAW BLADE SAFETY 1. Always wear protective gloves when handling saw blades. 2. Only use blades with correct size and type for both your track saw and your workpiece. • The rated diameter of the saw blade is 6.5" with a 20mm arbor. • The no-load speed of the track saw is 5500 RPM.
SPECIFIC RULES FOR YOUR TRACK SAW WARNING: Do not operate the track saw until you have read and understood the following instructions and the warning labels. SECURE YOUR WORKPIECE 1. To avoid blade binding or loss of control, always secure the workpiece to a stable platform, ensuring that body exposure is minimized. Use clamps to secure the workpiece. Never perform any operation freehand. 2. Ensure that work is correctly supported. Large panels may sag under their own weight and bind the saw blade.
SPECIFIC RULES FOR YOUR TRACK SAW WARNING: Do not operate the track saw until you have read and understood the following instructions and the warning labels. REDUCING KICKBACK Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator, increasing the chances of serious personal injury. Do not rely on the safety devices built into the saw.
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
UNPACKING & TRANSPORTATION WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING Thanks for taking the plunge and buying this saw. With the help of a friend or trustworthy foe, carefully remove the track saw from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.
KNOW YOUR TRACK SAW TOOL PURPOSE Track Saws allow you to easily make miter cuts and rough cuts on large sheets of material. Refer to the following diagrams to become familiarized with all the parts and controls of your track saw. The components will be referred to later in the manual for assembly and operation instructions. O A N B M C D E F L K G A. B. C. D. E. Front Grip Depth Scale Bevel Scale Track Compensation Depth Adjustment Knob H I F. G. H. I. J.
KNOW YOUR TRACK SAW P Q V R S U T P. Q. R. S. 12 Spindle Lock Dust Port Mode Selector Slot for Parallel Guide T. Saw Blade U. Track Slot V.
ASSEMBLY & ADJUSTMENTS WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious personal injury. DUST COLLECTION (FIG. 1) Dust Port Adapter A dust collection bag (not included) or vacuum system should be used at all times.
ASSEMBLY & ADJUSTMENTS C. SCRIBE CUTS Fig. 4 1. Turn the mode selector switch to the scribe cut function; see "Mode Selection" on page 13. 2. Press the plunge lock button (Fig. 4) and plunge the saw downwards. It will stop at a 2.5mm (0.1 in) depth of cut. Plunge Lock Button NOTE: An initial scribe cut (before additional cuts) helps prevent friction on the blade, particularly when deep plunge cuts are required. It is also helpful for initial cuts on veneered or melamine laminates.
ASSEMBLY & ADJUSTMENTS NOTE: The track, track adapters, clamps, and 3mm hex wrench are not included. These items can be purchased separately at wenproducts.com. 2. Follow step "2.1" if you are using the track, follow step "2.2" if you are not using the track. Fig. 7 2.1) When using the saw with the track, always align position A (the "0" mark on the base plate) with your marked cutting line. 2.
ASSEMBLY & ADJUSTMENTS piece of track (Fig. 10) and tighten the hex screws on the face side and the underside (Fig. 11). Fig. 10 5. Align the track along the workpiece, the right-hand (flat) side of the track is where the actual cut will occur. Clamp down the track to the work surface so the track is secure. 6. Place the saw onto the track. Make sure the blade will contact the workpiece as intended. 7. Use the fine-adjustment cams to line up the track's edge and the saw’s cutting path with one another.
ASSEMBLY & ADJUSTMENTS USING THE TRACK LOCK The track lock is an added measure to prevent the track saw from separating from the track during operation. Fig. 13 Track Lock Knob 1. Pull upwards on the track lock knob and rotate it counterclockwise (so the arrow on the knob points to the 0 on the base), then set the track saw onto the track. 2. Once the saw is sitting properly on the track, pull upwards on the track lock knob and rotate it clockwise (so the arrow on the knob points to the 1 on the base).
ASSEMBLY & ADJUSTMENTS DANGER! Never try to use a blade larger than the stated capacity of the saw. Do not use a blade thicker than 1.9mm. It will prevent the blade screw from properly securing the blade on the arbor. Install the suitable blade for your cutting operation. See page 2 and page 6 for specifications and saw blade safety. CAUTION: Always wear gloves while handling blades to prevent cuts and injuries. CHANGING THE SAW BLADE 1. Unplug your track saw.
OPERATION WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious personal injury. WARNING: Always let the blade reach full speed before guiding the saw into the workpiece.
OPERATION 5. Draw a guideline along the desired path of the cut before starting your saw or the cut. Set up the track to meet the needs of your particular guide line (see “Setting Up the Track” on page 15). 5. To achieve clean cuts, keep your sawing line straight while smoothly advancing forward. Do not force the saw forward too quickly in order to try and hurry up the process. Let the tool work at its own pace. 6. Keep the cord away from the cutting area.
OPERATION PLUNGE CUTS Fig. 20 A plunge cut is a cut that must be made inside the area of the workpiece, rather than starting from an outside edge and working inward. 1. Adjust the bevel setting to zero; see "Adjusting the Bevel Angle" on page 14. 2. Turn the mode selector switch to the free-plunge setting, see "Mode Selection" on page 13. 3. Set the blade to the correct blade depth setting and position it where you would like your cut to occur. You will find two notches along the blade cover.
TROUBLESHOOTING GUIDE WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.
TROUBLESHOOTING GUIDE WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM CAUSE SOLUTION Blade is installed improperly Ensure blade is installed in correct orientation. Blade is damaged Replace blade.
MAINTENANCE NOTE: Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommend using this tool for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the tool using compressed air after operation. Fig.
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WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use; whichever comes first.
