MODEL 6502, 6502T 4.3-AMP BELT & DISC SANDER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Belt Sander Safety Warnings............................................................................. 6 Electrical Information....
INTRODUCTION Thanks for purchasing the WEN Belt and Disc Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
BELT SANDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. BELT SANDER SAFETY 1. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could result in fire, injury, or damage to the workpiece. 2. Use the sander on horizontal surfaces only. Operating the sander when mounted on non-horizontal surfaces may result in motor damage or injury. 3.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the belt and disc sander from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR BELT & DISC SANDER TOOL PURPOSE Sand, smooth, and remove jagged edges with your WEN Belt and Disc Sander. Refer to the following diagrams to become familiarized with all the parts and controls of your belt and disc sander. The components will be referred to later in the manual for assembly and operation instructions.
ASSEMBLY & ADJUSTMENTS INSTALLATION OF SANDING DISC & GUARD Fig. 2 1. Peel backing away from sanding disc (Fig. 2 - 1). 1 2. Align perimeter of disc with plate, and press disc firmly into position on plate, leaving no loose edges. 2 3. Position disc guard (Fig. 2 - 2) against lower 1/3 of disc, aligning holes as shown. Use a screwdriver to fasten the provided screws and washers securely. MOUNT THE DISC SANDER TABLE 1. With the table (Fig.
ASSEMBLY & ADJUSTMENTS MOUNTING THE SANDER TO A WORKBENCH Fig. 6 1 WARNING! If during operation there is any tendency for the sander to tip over, slide or walk on the supporting surface, the sander should be properly mounted to a workbench or stand. 1. Position the sander on the workbench where it will be used. 2. Mark the workbench through the mounting holes located in the sander base. Drill holes in the workbench at the marks. 1 3 3. Using mounting bolts (Fig. 6 - 1), lock washers (Fig.
ASSEMBLY & ADJUSTMENTS SANDING BELT TRACKING ADJUSTMENT 1. Plug in the power cord. 2. Turn the switch ON and OFF to make sure the sanding belt is correctly centered and not sliding off the idler and drive roller drums. Fig. 8 1 a. If the sanding belt moves toward the disc, slightly turn the tracking knob (Fig. 8 - 1) counterclockwise. b. If the sanding belt moves away from the disc, slightly turn the tracking knob clockwise. 3. Turn the switch ON and OFF again; readjust the tracking knob if necessary.
ASSEMBLY & ADJUSTMENTS SQUARING THE TABLE Fig. 10 To ensure accurate end sanding, the work table (Fig. 10 - 2) must be square to the sanding surfaces prior to using the tables for disc sanding. 1. Adjust the table to be 90° with the sanding surface. 2. Using a combination square (Fig. 10 - 1), place one end on the table with the ruler end against the sanding surface (Fig. 10 - 3). Check that the table is 90° to the sanding surface. 3. If the table is not 90° to the sanding surface, loosen the handle (Fig.
OPERATION ON / OFF SWITCH Fig. 13 The keyed switch is intended to prevent unauthorized use of the sander. WARNING! Remove the safety key whenever the sander is not in use. Place the key in a safe place and out of the reach of children. 1. To turn sander ON, insert the safety key (Fig. 13 - 1) into the key slot (Fig. 13 - 2) in the center of the switch. 2. Push key firmly into the slot, then push switch to the ON position to start the sander. 3.
OPERATION CAUTION! To avoid personal injury and/or damage to the workpiece, become familiar with the rotation of the belt and disc sanding surfaces. Fig. 17 Bed-locking Screw The belt sander rotates counterclockwise or downward toward the table or backstop. The disc sander rotates counterclockwise, downward toward the table on the left side of the disc and upward from the table on the right side of the disc.
MAINTENANCE WARNING! For your own safety, turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt / disc sander. Fig. 19 Before using, check to make sure parts are not damaged, missing, or worn. Check for alignment of moving parts, binding of moving parts, improper mounting, or any other conditions that may affect the sander operation.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. Problem Cause Solution Store sanding accessories away Sanding belt/disc has been stored in from extremely hot or dry environthe wrong environment. Sanding grains easily rub off belts ments. or discs.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. Problem Motor will not start – humming noise. Cause Excessive drive belt tension. Defective motor bearing, capacitor, relay, or motor. Motor overloaded. Motor overheats. Incorrect size/length of extension cord.
EXPLODED VIEW & PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. New Description 90228-001 Screw M4X6 90228-003 Base Cover 90228-012 Screw M4X8 90228-015 Lock Washer (4) 90228-004 Self-Tapping Screw ST4.
EXPLODED VIEW & PARTS LIST 20
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
NOTES 22
NOTES 23
THANKS FOR REMEMBERING V. 2020.09.
