MODEL 3962 10-INCH BAND SAW WITH STAND Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction.......................................................................................................3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Specific Rules for Your Band Saw..................................................................... 6 Electrical Information.......
INTRODUCTION Thanks for purchasing the WEN Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 6. If operating a power tool in a damp location is 1.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
SPECIFIC RULES FOR YOUR BAND SAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. SAW BLADE SAFETY 4. Wear work gloves when handling saw blades. DO 1. Always wear protective gloves when handling saw NOT wear gloves, neckties, jewelry, or loose clothing while operating the saw. blades. 2. Only use blades with correct size and type for both your band saw and your workpiece. • See the blade specifications on page 3.
SPECIFIC RULES FOR YOUR BAND SAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. 5. Never hand-hold a workpiece that is too small to be clamped, as it can be launched away and cause injury. Use proper support and guides to secure the small workpiece. 7. Blade guide, supports, bearings, and blade tension must be properly adjusted to avoid accidental blade contact and to minimize blade breakage.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
UNPACKING & TRANSPORTATION WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING With the help of a friend or trustworthy foe, carefully remove the band saw from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.
KNOW YOUR BAND SAW TOOL PURPOSE Band saws are used to cut wood. Refer to the following diagrams to become familiarized with all the parts and controls of your band saw. The components will be referred to later in the manual for assembly and operation instructions. K J I H A B R L M G C F N O D Q P E A. B. C. D. E. F. 10 Light On/Off Switch Power Switch Fence Assembly Fence Locking Lever Lower Housing Knob Miter Gauge G. H. I. J. K. L.
ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. ASSEMBLING THE STAND (FIG. 3) Fig. 2 NOTE: If you do not plan to mount the band saw on the stand, make sure it is securely mounted to a workbench or other sturdy surface. 1.
ASSEMBLY & ADJUSTMENTS INSTALLING THE GUIDE RAIL (FIG. 5) Fig. 5 1. Install the 4 guide rail lock knobs (A) into the underside of the table. Do not tighten them yet – just seat them in the holes. A 2. With the ruler-side up, slide the slots on the guide rail (B) over the threaded shafts of the knobs. Tighten the knobs. INSTALLING THE FENCE (FIG. 6) 1. Lift the fence locking lever (A) to unlock it. B 2. Slide the fence (B) onto the guide rail. 3. Lower the fence locking lever to lock it in position.
ASSEMBLY & ADJUSTMENTS SETTING THE 0° / 45° STOPS (FIG. 10 & 11) Fig. 9 1. To adjust the 0° positive stop, loosen the nut (A) on the stop. Turn the stop (B) with a wrench to adjust it upwards or downwards. A 2. Use a bubble level to check that the table is level, and a combination square to ensure that the table is square to the blade. Make adjustments to the positive stop as necessary, then tighten the nut. B 3. Examine the angle indicator on the bevel guide, and ensure it points to 0.
ASSEMBLY & ADJUSTMENTS ADJUSTING THE BLADE TENSION (FIG. 13) Fig. 13 A WARNING! If the blade tension is too high, the blade may break. If the tension is too low, the blade may slip, stall, or wander during a cut. 1. Raise the upper blade guide (see section below). 2. Turn the blade tension knob (A) clockwise to increase blade tension; turn it counterclockwise to decrease blade tension. CAUTION! Saw blades are sharp. Always wear ANSI Z87.
ASSEMBLY & ADJUSTMENTS CONTINUED - ADJUSTING THE UPPER GUIDE BEARINGS (FIG. 15 - 17) Fig. 17 3. Loosen the knob (Fig. 15 - B) on the left side of the upper guide bearing assembly. Position the thrust bearing so that it is as close to the spine of the blade as possible, without touching it. C 4. Rotate the blade a few times to ensure that the spine of the blade does not touch the bearing at all while the blade is rotating. Once the bearing has been properly positioned, tighten the knob (Fig. 15 - B). 5.
ASSEMBLY & ADJUSTMENTS ADJUSTING THE CUTTING SPEED (FIG. 19) Fig. 19 Your band saw can cut at 1520 or 2620 FPM. The higher setting is generally appropriate for soft woods; the lower setting is generally appropriate for hard woods. Make test cuts on scrap pieces before beginning, in order to determine what setting will work best for your particular cut. A 1. Turn off and unplug the band saw. Wait for the blade to come to a complete stop. Open the lower door. CAUTION! Saw blades are sharp.
OPERATION GENERAL CUTTING GUIDELINES 1. Make a test cut on scrap wood to test the settings and get the hang of operating the band saw. CAUTION! Always be sure that the band saw is turned OFF and unplugged before making any adjustments. 2. Make all adjustments with the band saw turned OFF CHANGING BLADES (FIG. 22) and unplugged. 1. Double-check that the band saw is turned OFF and 3. Make sure the upper guard is close to the upper face disconnected from the power source.
MAINTENANCE WARNING! To avoid accidents, turn OFF and unplug the tool from the electrical outlet before cleaning, adjusting, or performing any maintenance work. WARNING! Any attempt to repair or replace electrical parts on this tool may be hazardous. Servicing of the tool must be performed by a qualified technician. When servicing, use only identical WEN replacement parts. Use of other parts may be hazardous or induce product failure. ROUTINE INSPECTION 4.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Band saw will not start (no sound whatsoever). Band saw will not start (humming sound). LED light does not turn on. Blade will not track properly. POSSIBLE CAUSE SOLUTION 1.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Blade "drifts". Saw is noisy. 20 POSSIBLE CAUSE SOLUTION 1. Blade is improperly tensioned. 1. Adjust blade tension properly. See page 14. 2. Blade is dull. 2. Replace the blade. 3.
EXPLODED VIEW & PARTS LIST 21
EXPLODED VIEW & PARTS LIST 22 No. Part No. Description Qty. No. Part No. 1 3962-001 Blade Tension Knob 1 2 3962-002 Bushing 1 33 3962-033 3 3962-003 15mm Retaining Ring 1 34 3962-034 M5-0.
EXPLODED VIEW & PARTS LIST No. Part No. Description Qty. No. Part No. Description Qty. 63 3962-063 64 3962-064 Upper Guide Adjusting Knob Spring 1 91 3962-091 M6-1.0mm Hex Nut 1 92 3962-092 1 93 3962-093 94 3962-094 95 3962-095 626ZZ Ball Bearing M6-1.0x16mm Socket Head Bolt M6-1.0mm Square Nut Lower Guide Plate 65 3962-065 Lock Knob 1 66 3962-066 1 67 3962-067 68 3962-068 Lower Guard M6-1.
EXPLODED VIEW & PARTS LIST 24 No. Part No. Description Qty. No. Part No. Description Qty. 119 3962-119 Table 1 150 3962-150 Guide Rail Cap 1 120 3962-120 1 151 3962-151 Guide Rail 1 121 3962-121 152 3962-152 3962-122 153 3962-153 123 3962-123 Pointer 1 124 3962-124 Socket Head Screw 2 154 3962-154 Guide Rail Cap 2.9-1.1x9.5mm Thread Forming Screw Pointer 1 122 Miter Gauge M4-0.
WARRANTY WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use; whichever comes first.
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THANKS FOR REMEMBERING V. 2020.05.
