Supplementary instructions Centering for VEGAFLEX series 80 Document ID: 44967
Contents Contents 1 Product description 1.1 Overview........................................................................................................................... 3 1.2 Centerings......................................................................................................................... 3 2 Mounting 2.1 General instructions........................................................................................................ 10 2.2 Spacers - Plastic (K1, K2, K3)...............
1 Product description 1 Product description 1.1 Overview If VEGAFLEX sensors with rod or cable version are used in standpipes or bypass tubes, contact with the tube wall must be reliably avoided. Spacers or centering weights fix the measuring probe in the middle of the tube. Use as few spacers as possible. With rod probes, one spacer at the probe end is usually sufficient. Spacers - Plastic (K) Spacers of plastic are suitable for applications up to 250° C (482° F).
ø 75 mm (2.95") ø 48 mm (1.89") ø 48 mm (1.89") ø 48 mm (1.89") ø 95 mm (3.74") m m ") 30 8 ø 1.1 ( m m ") 30 8 ø 1.1 ( 10 mm (0.39") 5 mm (0.20") m m ") 30 8 ø 1.1 ( ø 95 mm (3.74") 5 mm (0.20") ø 95 mm (3.74") 5,5 mm (0.22") ø 75 mm (2.95") 5,5 mm (0.22") ø 75 mm (2.95") 5,5 mm (0.22") 1 Product description m m ") 5 ø 0.20 ( K1 ø 8 mm (0.32") ø 12 mm (0.47") K2 ø 16 mm (0.63") K3 Fig. 1: Spacers of plastic K1 Spacer of plastic (PEEK or PTFE) for rods with ø 8 mm (0.
ø 75 mm (2.95") ø 48 mm (1.89") ø 48 mm (1.89") 5,5 mm (0.22") ø 75 mm (2.95") ø 95 mm (3.74") ø 95 mm (3.74") m m ") 30 8 ø 1.1 ( 5 mm (0.20") 5 mm (0.20") m m ") 30 8 ø 1.1 ( 5,5 mm (0.22") 1 Product description K5 K4 Fig. 2: Spacers of plastic (open on the side) K4 Spacer of plastic (PEEK) for PFA coated cables with ø 4 mm (0.16 in) K5 Spacer of plastic (PEEK) for PFA coated rods with ø 10 mm (0.39 in) The metallic spacers are suitable for applications with high temperatures.
1 Product description mm ø 12 47") (0. mm ø 12 47") (0. M4 M3 Fig. 4: Spacers of metal for rod versions with ø 12 mm (0.47 in) M3 Spacer of stainless steel (AISI 631) for rods with ø 12 mm (0.47 in) - outer ø 49.2 up to 56.3 mm (1.9 up to 2.2 in) M4 Spacer of stainless steel (AISI 631) for rods with ø 12 mm (0.47 in) - outer ø 66.6 up to 84.9 mm (2.6 up to 3.
1 Product description ø 70 mm (2.76") ø 40 mm (1.57") m 5m ø 5, 22") (0. 10 mm (0.39") G1 m 5m ø 5, 22") (0. ø 35 mm (1.38") ø 75 mm (2.95") 10 mm (0.39") G2 ø 46 mm (1.81") 10 mm (0.39") G3 ø 1 (0 2 m .4 m 7" ) 30 mm (1.18") ø 1 (0 2 m .4 m 7" ) 30 mm (1.18") ø 95 mm (3.74") m 5m ø 5, 22") (0. m 5m ø 5, 22") (0. G4 m m ") 16 3 ø (0.6 m 5m ø 5, 22") (0. ø (0 5 m .2 m 0" ) X X 60 mm (2.36") ø 45 mm (1.77") ø 50 mm (1.97") 10 mm (0.39") ø 50 mm (1.97") 10 mm (0.39") G5 Fig.
1 Product description For this purpose an additional spacer is required. The gravity weight has a smaller diameter (ø 16 mm) at the lower end, onto which a suitable plastic spacer can be plugged. Select the spacer according to the tube inside diameter. 10 mm (0.39") 50 mm (1.97") 10 mm (0.39") 100 mm (3.94") You can find out which gravity weight/spacer combination is suitable for a particular measuring probe in the table at the end of this chapter. ø 16 mm (0.63") S1 ø 16 mm (0.63") ø 20 mm (0.
1 Product description Measuring probe Version Spacer - Plastic Spacer - Metal Centering weight Gravity weight (spacer) VEGAFLEX 86 Cable probe ø 2 mm (0.08 in) - - G1, G2, G3, G4, S2 (with M1, M2) G5 or (K3)1) Cable probe ø 4 mm (0.16 in) - - G1, G2, G4, G5 S1 (with M1, M2) or (K3)2) Rod probe ø 16 mm (0.63 in) K33) M1, M2 - - 44967-EN-131119 Tab.
2 Mounting 2 Spacers Mounting 2.1 General instructions Use as few spacers as possible. With rod probes, one spacer at the probe end is usually sufficient. If several spacers are required, they should be mounted large distances apart. Buildup Keep in mind that buildup can form on the spacers. Strong buildup can influence the measurement. Standpipes or bypass tubes When probes are used in standpipes or bypass tubes, contact with the tube wall must be avoided.
2 Mounting 2.2 Spacers - Plastic (K1, K2, K3) 2 1 2 1 2 2 Fig. 8: Mounting the spacer 1 2 Spacer (K1, K2, K3) for tube inside diameter ≤ 100 mm (4") Retaining ring 1. Measure the diameter of the standpipe or bypass tube and adapt the spacers accordingly. The notches on the 4-arm spacer allow simple trimming down to tube diameters DN 50 (2") and DN 80 (3"). For cutting, use a metal saw or a pair of strong pincers or side cutters. 2. The spacer should be mounted at the lower end of the probe rod.
2 Mounting The retaining rings fix the spacer in the desired position. A certain clearance is permitted. Note: The retaining rings can be moved only in one direction. If you have already passed the desired position, cut the retaining ring with a side cutter. Use a new retaining ring. 2.3 Spacers - Plastic (open on the side) (K4, K5) 1 Fig. 9: Mounting the spacer (open on the side) 1 Spacer (K4, K5) for tube inside diameter ≤ 100 mm (4") 1.
2 Mounting Note: The spacer may not be moved in the axial direction. The insulation of the cable or rod could be damaged. You can remove the spacer laterally and attach it again at another position. 2.4 Spacers - Metal (M1, M2, M3, M4) 2 1 2 Fig. 10: Mounting the spacer 1 2 Spacer (M1, M2, M3, M4) M1, M3 - outer ø 49.2 up to 56.3 mm (1.9 up to 2.2 in) M2, M4 - outer ø 66.6 up to 84.9 mm (2.6 up to 3.3 in) Retaining ring 1. The spacer should be mounted at the lower end of the probe rod. 2.
2 Mounting Note: The retaining rings can be moved only in one direction. If you have already passed the desired position, cut the retaining ring with a side cutter. Use a new retaining ring. 2.5 Centering weights (G1, G2, G3, G4, G5) 1 5 4 2 3 Fig. 11: Mounting the centering weight (G1, G2, G3, G4, G5) 1 2 3 4 5 Threaded pins Centering weight Fixing screw - centering weight Retaining washer (Nordlock®) Inner insert 1. Select the centering weight (2) according to the tube inside diameter. 2.
50 mm (1.97") A 2 25 mm (0.98") 1 100 mm (3.94") 45 mm (1.77") 2 Mounting 1 B 2 Fig. 12: Mounting the gravity weight (S1, S2) A B 1 2 Gravity weight - cable ø 4 mm (0.16 in) Gravity weight - cable ø 2 mm (0.08 in) Threaded pins Thread M8, e.g. for eye-bolt 1. Slide the cable (according to the drawing) into the gravity weight (A, B) up to the stop 2. Fasten the cable with the threaded pins, torque 7 Nm (5.16 lbf ft) 3.
2 Mounting 1 1 2 2 4 4 Fig. 13: Mounting the spacer (K3 or M1, M2) on the gravity weight (S1, S2) 1 2 3 4 Gravity weight (S1, S2) Spacer - Plastic (K3) for tube inside diameter ≤ 100 mm (4") Spacers - Metal (M1, M2) Retaining ring 1. Measure the diameter of the standpipe or bypass tube and adapt the spacer (2) accordingly. The notches on the 4-arm spacer (2) allow simple trimming down to tube diameters DN 50 (2") and DN 80 (3").
3 Supplement 3 Supplement 3.1 Technical data Spacer - Plastic (K1, K2, K3, K4, K5) 316L corresponds to 1.4404 or 1.4435 Material ƲƲ Spacer (4-leg) ƲƲ Retaining rings Outer diameter Product temperature Weight Spacer - Metal (M1, M2, M3, M4) Material ƲƲ Spacer (6-arm) ƲƲ Retaining rings Outer diameter Rod diameter Product temperature Weight Centering weight (G1, G2, G3, G4, G5) Material PEEK or PTFE4) stainless steel PH 15-7 Mo (UNS S 15700) ø 95 mm (3.
3 Supplement Product temperature Weight ƲƲ Centering weights with height 30 mm (1.17 in) ƲƲ Centering weights with height 90 mm (3.54 in) Gravity weight (S1, S2) Material ƲƲ Gravity weight ƲƲ Threaded pins Diameter ƲƲ Gravity weight ƲƲ with plastic spacer Length Product temperature Weight 18 approx. 280 … 1540 g (10 … 54 oz) approx. 410 … 600 g (14.5 … 21.2 oz) 316L 316L ø 20 mm (0.79 in) ø 95 mm (3.74 in), notches ø 75 mm and ø 48 mm (3 in and 1.9 in) 50 mm/100 mm (1.97 in/3.
3 Supplement 3.2 Dimensions Spacer (K1) for rod ø 8 mm (0.32 in) ø 75 mm (2.95") ø 8 mm (0.32") 5,5 mm (0.22") ø 48 mm (1.89") X ø 3 (1 0 m .1 8" m ) ø 95 mm (3.74") Fig. 14: Spacer of plastic (PEEK or PTFE) for VEGAFLEX 81 in rod version with ø 8 mm (0.32 in) PEEK = 5 mm (0.2 in) PTFE = 8 mm (0.
3 Supplement Spacer (K2) for rod ø 12 mm (0.47 in) ø 75 mm (2.95") 5,5 mm (0.22") ø 48 mm (1.89") ø 95 mm (3.74") 5 ø (0 .2 ") m m 5 mm (0,2") ø 30 m m (1 .1 8 ") ø 21 mm (0.83") ø 12,1 mm (0.48") Fig. 15: Spacer of plastic (PEEK) for VEGAFLEX 81 in rod version with ø 12 mm (0.
3 Supplement Spacer (K3) for rod ø 16 mm (0.63 in) ø 75 mm (2.95") ø 16,1 mm (0.63") 5,5 mm (0.22") ø 48 mm (1.89") 10 mm (0.39") ø 30 m m (1 .1 8 ") ø 95 mm (3.74") 44967-EN-131119 Fig. 16: Spacer of plastic (PEEK) for VEGAFLEX 82, 86 in rod version with ø 16 mm (0.
3 Supplement Spacer (K4) for cable ø 4 mm (0.16 in) - open on the side ø 75 mm (2.95") 5,5 mm (0.22") ø 48 mm (1.89") ø 4 mm (0.16") 5 (0 mm ,2 ") 5 mm (0,2") ø 3 (1 0 m .1 8" m ) ø 95 mm (3.74") Fig. 17: Spacer of plastic (PEEK) for VEGAFLEX 83 in cable version with ø 4 mm (0.
3 Supplement Spacer (K5) for rod ø 10 mm (0.39 in) - open on the side ø 75 mm (2.95") 5,5 mm (0.22") ø 48 mm (1.89") m 3" (0 .4 11 ) m ø1 (0 0 m .3 m 9" ) ø 5 mm (0.2") 30 m m (1 .1 8 ") ø 95 mm (3.74") Fig. 18: Spacer of plastic (PEEK) for VEGAFLEX 83 in rod version with ø 10 mm (0.39 in) Spacer metal (M1, M2) ø 16 mm (0.63 in) - 2"/3" tube mm ø 16 63") (0. 44967-EN-131119 M1 mm ø 16 63") (0. M2 Fig. 19: Spacer of metal for VEGAFLEX 82, 86 in rod version with ø 16 mm (0.
3 Supplement Spacer metal (M3, M4) ø 12 mm (0.47 in) - 2"/3" tube mm ø 12 47") (0. mm ø 12 47") (0. M4 M3 Fig. 20: Spacer of metal for VEGAFLEX 81 in rod version with ø 12 mm (0.47 in) A B Spacer of stainless steel (316L) for rods with ø 12 mm (0.47 in) - outer ø 49.2 up to 56.3 mm (1.9 up to 2.2 in) Spacer of stainless steel (316L) for rods with ø 12 mm (0.47 in) - outer ø 66.6 up to 84.9 mm (2.6 up to 3.
3 Supplement 46 mm (1.81") Centering weight (G1, G2, G3, G4, G5) for cable ø 2 mm/ø 4 mm (0.08/0.16 in) SW 36 (1.42") (G¾, ¾ NPT) SW 41 (1.61") (G1, 1 NPT) SW 46 (1.81") (G1½, 1½ NPT) 22 mm (0.87") G¾, ¾ NPT, G1, 1 NPT, G1½, 1½ NPT L ø 4 mm (0.16") Y Y ø 2 mm (0.08") X X 1 2 Fig. 21: Centering weight of metal, ø 40, 45, 70, 75, 95 mm (1.57, 1.77, 2.76, 2.95, 3.74 in) for VEGAFLEX 81, 82, 86 in cable version L x 44967-EN-131119 y 1 2 Sensor length ø 40 mm (1.57 in) ø 45 mm (1.
3 Supplement SW 36 (1.42") (G¾, ¾ NPT) SW 41 (1.61") (G1, 1 NPT) SW 46 (1.81") (G1½, 1½ NPT) ø 4 mm (0.16") ø 20 mm (0.79") ø 16 mm (0.63") ø 16 mm (0.63") ø 20 mm (0.79") ø 20 mm (0.79") 3 Fig. 22: Gravity weight of metal, length: 50/100 mm (1.97/3.94 in) for VEGAFLEX 81, 86 in cable version with ø 2 mm/ø 4 mm (0.08/0.16 in) 26 Centering • for VEGAFLEX series 80 44967-EN-131119 2 100 mm (3.94") 50 mm (1.97") ø 16 mm (0.63") 100 mm (3.94") ø 4 mm (0.16") ø 2 mm (0.08") 1 L L 22 mm (0.
3 Supplement Sensor length Cable version ø 2 mm (0.08 in) with gravity weight Cable version ø 4 mm (0.
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2013 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info.de@vega.com www.vega.