Form No. 3396-658 Rev A Cab Kit 2015 and After Groundsmaster® 4500/4700-D or Reelmaster® 7000-D Traction Unit Model No. 30901—Serial No. 315000001 and Up Operator's Manual Safety WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This product complies with all relevant European directives.
130-0611 1. Warning—1) Remove the pin; 2) Raise the doors; 3) Exit the cab 130-5355 2. Raise the hood. 1. Close the rear window. 132-3253 1. Move the steering column to the forward position. 4. Lower the seat back. 2. Raise the seat to maximum height. 5. Tilt the seat sideways. 3. Move the seat forward. Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Qty.
Procedure 5 6 7 8 9 10 11 Description Use Qty.
1 Preparing the Machine No Parts Required Positioning the Machine 1. Clear a location in your workspace under the hoist system. Note: Verify your hoist system is capable of safely supporting the cab unit over the machine during the installation. Figure 2 2. Move the machine underneath the hoist, shut the engine off, and remove the key from the ignition switch. 3. Chock the wheels to prevent the machine from moving during the installation. 1. Bolt 3. Reinforcement plate 2. ROPS 4.
Removing the ROPS Important: Use an assistant to support the ROPS when you remove the bolts securing it to the machine. 1. Remove the bolts securing the ROPS to the left side of the machine (Figure 6). Figure 4 1. Battery-compartment clamp 2. Bolt 6. Arrange the wiring-harness plate and battery compartment to allow you to remove 2 bolts, reinforcement plate, and flange nuts that securing the ROPS to the top of the frame (Figure 5). Figure 6 1. Bolts 2.
Drilling the Front Mount Hole 2 Follow this procedure only if necessary. Locate and drill 2 holes for the right, front mount as shown in Figure 8. Preparing the Cab Mounts Parts needed for this procedure: 1 Left, front mount 1 Right, rear mount 1 Left, rear mount 1 Right, rear mount 4 Rubber isolator Figure 8 Preparing the Front Mount 1. Hole (13/32 inch) diameter 4. 21 mm (0.83 inch) Press a rubber isolator into each hole in the front mounts (Figure 7). 2. 52 mm (2.07 inches) 5. 23 mm (0.
Applying the Front Seals Apply the center and then the left and right foam seals approximately 3 mm (1/8 inch) from the edge on the front of the cab unit (Figure 11). Figure 10 1. Rubber isolators 2. Right, rear mount Note: Use soapy water and a mallet to assist with inserting the rubber isolator into the hole. Figure 11 3 1. Application area 3. Center foam seal 2. Left foam seal 4.
Note: Install the ends of the foam seals to interlock and create a solid seal. 3. Remove the paper backing from the double-faced tape on both sides of the cab unit (Figure 13). Figure 15 1. Back foam seal 4 Figure 13 1. Double-faced tape 2. Application area 2. Side foam seal Applying the Safety Decal 4. Apply the left side foam to the cab unit (Figure 13). Parts needed for this procedure: 5. Apply the right side foam to the cab unit. 1 Applying the Back Foam Seals Safety decal Procedure 1.
5 Installing the Cab Mounts Parts needed for this procedure: 1 Left, front mount 1 Right, front mount 7 Bolt (3/8 x 1 inch) 5 Flange nut (3/8 inch) 2 Locknut (3/8 inch) 1 Left, rear mount 1 Right, rear mount Figure 18 1. Flange nut (3/8 inch) 3. Left mount 2. Locknut 4. Bolt (3/8 x 1 inch) Installing the Left Front Mount 2. Torque the bolt and nut to 37 to 45 N-m (27 to 33 ft-lb). 1.
Installing the Right Rear Mount 1. Use the hardware you removed with the ROPS to secure the rear mount to the frame (Figure 20). Figure 22 1. Screw 2. Battery compartment 3. Battery-compartment clamp 4. Bolt (1/2 x 1 inch) Figure 20 1. Bolt (1/2 x 1-1/4 inches) 4. Flange nut 2. Right mount 5. Reinforcement plate 6. Install the battery; refer to the Operator’s Manual. 3. Bolt (1/2 x 6 inches) 2. Torque the bolt (1/2 x 6 inches) and nut to 91 to 113 N-m (67 to 83 ft-lb). 3.
6 Installing the Cab Unit to the Machine Parts needed for this procedure: 1 Cab 4 Bolt (1/2 x 3-1/4 inch) 4 Washer (2-1/4 inches) diameter 2 Washer (1-3/8 inches) diameter 4 Flange nuts Figure 24 1. Bolt (1/2 x 3-1/4 inch) 2. Washer (2-1/4 inches) diameter 3. Rear mount 4. Locknut Installing the Cab Unit to the Machine 1. Use the 4 lift points to support the cab above the machine (Figure 23). 4. Torque the bolt (1/2 x 3-1/4 inch) and locknut to 129 to 156 N-m (95 to 115 ft-lb).
7 Installing the Panels and Flooring Parts needed for this procedure: 1 Left, rear panel assembly 1 Right, rear panel assembly 6 Bolt (1/4 x 3/4 inch) 4 Clip nut 2 Flange nut (1/4 inch) 1 Upholstery panel 1 Insulation blanket 1 Floor tread Figure 27 1. Tab 2. Foam assembly Note: Remove the panel assembly before you drill the hole. 4. Use the bolt (1/4 x 3/4 inch) and flange nut to complete the installation of the panel assembly (Figure 28). Installing Rear Panel Assembly 1.
Installing the Back Panel Installing the Insulation Blanket 1. Ensure the installation area is clean. 1. Remove the insulation blanket from the shipping tube. 2. Align the upholstery panel with the center of the back panel inside cab to verify its fit and placement (Figure 29). Note: Do not unroll the insulation blanket until it is in position. 2. Position the blanket across the storage compartments behind the operators seat.
8 Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mount 1 Tank plate 4 Carriage bolt (5/16 x 3/4 inch) 4 Flange nut (5/16 inch) 1 Swell latch 1 Swell-latch bushing 1 Swell-latch nut Figure 32 1. Tank mount 2. Flange nut Installing the Washer Tank and Mount 3. Washer bottle 4. R-clamp 1. Use the 2 carriage bolts and locknuts to secure the tank plate to the coolant-bottle support (Figure 31) 5. Carriage bolt (5/16 x 3/4 inch) 4.
Figure 34 Figure 35 6. Flip the swell-latch lever down (Figure 34). 1. Fitting (3/8 NPT x 0.625 barb) Note: The swell latch should hold the tank mount firmly to the tank plate. Adjust the nut to change the pressure applied by the swell latch. 2. Return hose plug 3. Fitting (3/8 NPT x 0.625 barb) 4. Supply hose plug 9 3. Tighten the fitting (3/8 NPT x 0.625 barb) into the engine 2 to 3 turns from finger-tight. 4.
Connecting the Washer Hose 1. Route the washer hose through the hose ring on the rear cab mount (Figure 39). Figure 39 Figure 37 1. Heater-supply hose 1. Hose ring 3. Barb fitting 2. Washer hose 2. Hose-clamp 2. Route the washer hose through the R-clamp and connect it to the washer bottle (Figure 40). 6. Slide the hose-clamp over the return hose and then insert the hose over the fitting (3/8 NPT x 0.625 barb) as shown in Figure 38.
Figure 43 1. Right-angle fitting (3/4 inch) 2. High-pressure hose Figure 41 1. Right-angle fitting (3/4 inch) 4. Torque the fitting to 34 to 47 N-m (25 to 35 ft-lb) 2. Right-angle fitting (7/8 inch) 5. Install 1 R-clamp around each air-conditioning hose and use the 2 existing bolts to secure them to the machine frame (Figure 44). 3. Air-conditioning pump 2. Torque the fitting to 34 to 47 N-m (25 to 35 ft-lb) 3.
10 Connecting the Wire Harness Parts needed for this procedure: 5 Cable tie Procedure 1. Connect the wire harness from the cab to the wire harness on the right side of the machine (Figure 45). Figure 47 3. Wire harness 1. Compressor wire 2. Bullet connector 4. Route the wire harness for the washer bottle through the R-clamp and connect it to the bottle (Figure 48). Figure 45 1. Wire harness from the machine 2. Wire harness from the cab 2.
11 Completing the Installation No Parts Required Procedure 1. Add coolant to the machine; refer to the Service Manual 2. Check for leaks. 3. Check for parts that interfere with moving parts and make correction before operating the machine. Figure 49 1. Wire harness 4. Check the operation of all controls before operating the machine. 2. Cable tie 5. Use an assistant to adjust the rearview and side mirrors before operating the machine. 6. Remove the chocks from the wheels. 7.
Product Overview Controls Cab Controls Figure 52 1. Windshield latch Rear-Window Latch Lift up on the latches to open the rear window. Pull the latch up and out to lock the window in the open position. Pull the latch out and down to close and secure the window (Figure 52). Figure 51 1. Windshield-wiper switch 4. Air-recirculation control 2. Temperature control 5. Power outlet Important: Close the rear window before you open the hood to prevent any damage. 3.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 250 hours • Clean the cab air filters. (replace them if they are torn or excessively dirty) Every 250 hours • Clean the air conditioning coil. (Clean more frequently in extremely dusty or dirty conditions) Cleaning the Air Filter CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
Cleaning the Air Conditioning Coil Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) 1. Stop the engine and remove the key from the ignition switch. 2. Remove the 6 nuts and washers from the bottom of the rear of the cab (Figure 55). 1 1 2 2 g028380 Figure 55 1. Washer 2. Nut 3. Remove the 22 bolts and flange nuts that secure the roof to the machine (Figure 56). 1 2 3 g028381 Figure 56 4. Remove the air filters (Figure 56). 5.
Schematics (Rev.
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Declaration of Incorporation Model No. 30901 Serial No. Product Description Invoice Description General Description Directive 315000001 and Up Cab Kit, 2015 and After Groundsmaster 4500/4700-D or Reelmaster 7000-D Traction Unit CAB-GM4500/4700 Utility Vehicle 2006/42/EC, 2004/108/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
