EUROSTREAM RANGE CENTRIFUGAL PUMP OPERATORS INSTRUCTIONS Eurostream Pumps SPP Pumps Limited Crucible Close Mushet Industrial Park Coleford Gloucestershire GL16 8PS Telephone: + 44 (0)1594 832 701 Fax: 3 + 44 (0)1594 836 300 Document No: W22-001E Revision No: 9 Revision Note No: Windchill Date Issued: August 2012 Produced at SPP Pumps Limited Coleford England
DECLARATION OF CONFORMITY We SPP Pumps Limited Of Crucible Close Mushet Industrial Park Coleford Gloucestershire England GL16 8PS Declare that: CENTRIFUGAL PUMP EUROSTREAM RANGE As shown on the Pump Nameplate Equipment: Model/Type: Serial Number: For pumps and pumpsets: in accordance with the following Directives: 2006/42/EC 2006/95/EC The Machinery Directive and its amending directives Low Voltage Directive have been designed and manufactured to the following specifications: EN 809:1998+A1:2009
Operators Instructions for Eurostream Centrifugal Pumps CONTENTS Section Page 1. General Information & Safety Instructions 3 2. Transport Handling and Storage 4 3. General Description 4 4. Assembly and Installation 5 5. Commissioning and Operation 6 6. Maintenance and Service 6 7. Faults and Remedial Action 11 8. Pump Details: 13 8.1 Pump Dimensions and Weights 13 8.2 Pump Connections 13 8.3 Cross Section Drawings 14 8.4 Parts Identification List 16 9. Additional Information 17 10.
Manual No/Rev W22-001E / 9 Operators Instructions for Eurostream Centrifugal Pumps 1.7 Note any limits of product application specified in the contract documentation. Operation of the equipment outside these limits will increase the risk from hazards noted below and may lead to premature and hazardous pump failure. 1.8 Clear and easy access to all controls, gauges and dials etc. MUST be maintained at all times.
Operators Instructions for Eurostream Centrifugal Pumps is connected by a support frame to an end suction volute casing, fitted with wear ring(s). The motor, frame, shaft and impeller assembly can be withdrawn from the volute for maintenance without disconnection of pipework. The discharge branch is normally positioned vertically opposite the motor mounting feet, but it can be orientated in any other direction that the motor flange holes permit.
Manual No/Rev W22-001E / 9 Operators Instructions for Eurostream Centrifugal Pumps flow through them to below 0.6 m/s. The suction pipe work must be flushed clean to ensure that site debris is not drawn into the pump when it is commissioned. 4.7 5. Commissioning and Operation 5.
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 worn. Check that the suction valve is open and that the pump is primed. Periodic Checks: Open the discharge valve to one quarter open to prevent hydraulic lock from occurring. Switch on the motor and allow it to build up to full operating speed. Slowly open discharge valve until the pump reaches the required duty condition.
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 Recommended Maintenance Schedule Period: Maintenance Required: Weekly Carry out periodic checks as shown in Section 5.3 and take corrective action as shown in Section 7. Where specified in the motor manufacturer's instructions at the recommended intervals, check and lubricate the motor bearings.
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 sequence: 6.4.2 Dismantling Introduction In general when pumps are dismantled, inspected and/or replacement parts fitted, the work is undertaken for one of the following reasons. a) Preventative Maintenance: Because the time for the regular periodic inspection has become due.
Manual No/Rev W22-001E / 9 Operators Instructions for Eurostream Centrifugal Pumps sleeve, unless necessary for examination or cleaning. 2. Wear Ring Diameters. Pump Size Tolerance 9. To remove the stationary element of the mechanical seal: 32/13 32/16 32/20 32/26 40/13 40/16 40/20 40/26 50/13 50/16 50/20 50/26 65/13 65/16 65/20 65/26 65/32 80/16 80/20 80/26 80/32 100/20 100/26 100/32 125/26 a) For pumps fitted with bolted casing cover, remove stud nuts (92.02) from casing cover studs (90.22).
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 up to the spring. Slide shaft sleeve (52.3) over shaft (21.1), larger bore first, ensuring that mechanical seal faces are clean, free from damage and square and that gasket (40.01) is correctly seated. 7. Faults and Remedial Action POTENTIAL FAULT OR DEFECT: No liquid delivered. Insufficient liquid delivered. Liquid delivered at low pressure.
Manual No/Rev W22-001E / 9 Operators Instructions for Eurostream Centrifugal Pumps CAUSE REMEDIAL ACTION CAUSE REMEDIAL ACTION Pump not primed. Fill pump and suction pipe completely with fluid. Speed too low. Check that the motor is correctly connected and receiving the full supply voltage also confirm that the supply frequency is correct. Excessive wear ring clearance. Replace the wear rings and/or the impeller when the clearance exceeds the maximum adjustment. Damaged impeller.
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 8. Pump Details 8.1 Pump Dimensions For installation dimensions and pump weights, please refer to a Pump General Arrangement drawing or to pump information from the SPP RAPID electronic catalogue. 8.
Manual No/Rev W22-001E / 9 8.3 Operators Instructions for Eurostream Centrifugal Pumps Pump Cross Section Drawings Typical sections for pumps with clamped casing covers: Pump sizes - 32/13, 32/16, 40/13, 40/16, 50/13, 50/16, 65/13, 65/16, 80/16, 80/20, & 100/20.
Operators Instructions for Unistream Centrifugal Pumps Manual No/Rev W21-001E / 9 Typical sections for pumps with bolted casing covers: Pump sizes - 32/20, 32/26, 40/20, 40/26, 50/20, 50/26, 65/20, 65/26, 65/32, 80/26, 80/32, 100/26, 100/32 & 125/26. Please Note: Pump sizes 65/32, 80/32 & 100/32 are fitted with back case wear rings, not shown below.
Operators Instructions for Eurostream Centrifugal Pumps Manual No/Rev W22-001E / 9 8.4 Parts Identification List - (Numbers as shown on cross section drawings) Part No. Description: Part No. Description: 10.2 Volute Casing 80.1 Electric Motor 16.1 Casing Cover 90.12 Hexagon Head Screw 21.11 Stub Shaft 90.2 Stud (Volute Casing) 23.0 Impeller 90.22 Stud (Casing Cover) 34.4 Support Frame 90.3 Drain Plug (Volute) 40.0 Gasket (Volute to Cover) 90.34 Plug (Delivery Gauge Tapping) 40.
Manual No/Rev W21-001E / 9 Operators Instructions for Unistream Centrifugal Pumps Spares Kit Part Numbers (Quote as 'SPK ***') Pump Size Gasket Mech. Kit Seal Kit Shaft Kit Impeller Kit Pump Size Gasket Mech.
Manual No/Rev W22-001E / 9 9.2 Operators Instructions for Eurostream Centrifugal Pumps Exploded Pump Diagram Showing Typical Pump (for information only) 10.2 41.17 73.1 90.2 92.2 90.3 90.34 41.1 41.14 93.0 50.2 23.0 40.0 52.3 40.01 43.3 56.0 16.1 73.2 92.0 71.0 94.01 90.4 73.3 71.1 100.001 34.4 21.11 80.1 90.12 EUROEXPA.
Operators Instructions for Unistream Centrifugal Pumps Manual No/Rev W21-001E / 9 Maintenance Record Date Summary of maintenance & repairs done - replacement parts fitted etc: Installed & Commissioned Our policy is one of continuous improvement and we reserve the right to alter specifications at any time Page 19 of 20
Manual No/Rev W22-001E / 9 Operators Instructions for Eurostream Centrifugal Pumps SPARES & SERVICE SPP Pumps operate a comprehensive Spares and Service support network throughout the world, and can be contacted as follows: SPARES & SERVICE Telephone: For spare parts, supply only. ask for - For breakdowns, spare parts and on-site fitting, pump installation and commissioning, and service contracts. ask for For breakdowns outside office hours.
