Installation Instructions TL-Series Servo Motors Catalog Numbers TLY-A110, TLY-A120, TLY-A130, TLY-A220, TLY-A230, TLY-A2530, TLY-A2540, TLY-A310 Topic Page Catalog Number Explanation 3 Before You Begin 4 Installation and Maintenance Guidelines 4 Install the TL-Series Motor 8 Requirements for Motor Mounting 8 Power Cable Shielding 9 Installing the Motor 10 Dimensions 12 Motor Load Force Ratings 17 Connector Data 19 Remove and Install a Shaft Key 21 Specifications 22 Accessories
TL-Series Servo Motors Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1, available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com. It describes some important differences between solid state equipment and hard-wired electromechanical devices.
TL-Series Servo Motors 3 Catalog Number Explanation TL Y - A 3 10 M - B J 6 2 AA FACTORY DESIGNATED OPTIONS AA = Standard AN = NEMA Mounting Flange/Shaft BRAKE 2 = No Brake 4 = 24V dc Brake CONNECTORS 6 = 1m (39.4 in.
TL-Series Servo Motors Before You Begin Before unpacking the product, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking. Remove the motor carefully from its shipping container, and visually inspect the motor for any damage. Carefully examine the motor frame, front output shaft, and mounting pilot for any defects.
TL-Series Servo Motors 5 • If design requirements permit, provide shields that protect the motor housing, shaft, seals and their junctions from product contamination, caustic agents, and high pressure fluids. • Replace the optional shaft seal at or before its expected twelve-month lifetime elapses. Refer to Remove and Install a Shaft Key on page 21 for more information on shaft seals. • Inspect the motor and seals for damage or wear on a regular basis.
TL-Series Servo Motors Mechanical Connections Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys, or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft. All connections between the machine and the motor shaft must be rigid to achieve acceptable system response.
TL-Series Servo Motors 7 Interconnect Cables Knowledgeable cable routing improves system electromagnetic compatibility (EMC). Refer to Shielding of Brake Wires Within the Power Cable on page 9 for cable shield grounding at the servo drive. Follow these steps to install the cables. 1. Keep wire lengths as short as physically possible. 2. Route signal cables away from motor and power wiring. Typical signal cables transmit encoder, serial, or analog data at low voltages. 3. Separate cables by 0.
TL-Series Servo Motors Shaft Seals You may install the optional shaft seal to protect the front bearing from fluids or fine dust that could contaminate the motor bearing and reduce its lifetime. The IP rating for the motor depends on the usage of shaft seals. Refer to these sections for additional information: • Shaft Seal Kits on page 23 lists catalog numbers of seal kits available for your motor. • Specifications on page 22 briefly describes IP ratings.
TL-Series Servo Motors 9 Power Cable Shielding Power cables must be shielded, and the cable shield must connect to a ground. ATTENTION High voltage can be present on the shields of a power cable, if the shields are not grounded. Verify there is a connection to ground for all shields in the power cable. Failure to observe these safety procedures could result in personal injury or damage to equipment.
TL-Series Servo Motors Installing the Motor Follow these procedures and recommendations to install a TL-Series motor. ATTENTION Servo motors are not for direct connection to an ac power line. Servo motors are designed for connection to a servo drive that controls the application of ac power. Failure to observe these safety procedures could result in damage to the motor and equipment. ATTENTION Do not strike the shaft, couplings, or pulleys with tools during installation or removal.
TL-Series Servo Motors ATTENTION 11 Outer surfaces of the motor can reach high temperatures, 110 °C (230 °F) during motor operation. Take precautions to prevent accidental contact with hot surfaces. Locate the motor and route cable connections to avoid contact with hot surfaces. Failure to observe these safety procedures could result in personal injury or damage to equipment. 2. Position the motor with the cable connections beneath the motor.
TL-Series Servo Motors Dimensions Dimensions are supplied for non-brake motors. Footnotes provide additional dimensions for brake motors, and tolerances for common dimensions. All dimensions are approximate. References for Motor Dimensions Mounting pattern has two holes for A110 through A130 (shown). All others have four holes. L LB P N NB L-LB T Key (supplied) for motors with key slot. TB D HD S dia. holes on M dia. bolt circle.
TL-Series Servo Motors 13 Metric Frame Dimensions, Approx. Motor AD BE D1 HD L2 L-LB 3 LA LB 2 LE 2 M Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) TLY-A 78.5 (3.09) 110 120 31.1 (1.22) 21.0 (0.83) 8.0 (0.315) 51.1 (2.01) 12.0 (0.4724) 43.0 (1.69) 73.0 (2.87) 230 2530 53.0 (2.09) 27.6 (1.09) 2540 310 25.0 (0.984) 5.0 (0.20) 98.5 (3.88) 130 220 84.5 (3.33) 53.5 (2.11) 56.0 (2.20) 16.0 (0.6299) 93.0 (3.66) 99.
TL-Series Servo Motors Metric Frame Dimensions, Approx. (cont.) Motor N4 NB P S5 T TB CAB 6 G7 F8 Key 9 Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) TLY-A 110 120 30.0 (1.1811) 20.0 (0.79) 40.0 (1.57) 4.5 (0.177) 50.0 (1.9685) 27.0 (1.06) 60.0 (2.36) 5.5 (0.217) 2.5 (0.10) 3 x 3 x 15 6.2 3.0 (0.118 x 0.118 x (0.244) (0.118) 0.59) 4.5 (0.18) 130 220 1000 (39.4) 230 2530 70.0 (2.7556) 2540 310 34.0 (1.34) 80.
TL-Series Servo Motors 15 NEMA Mount Dimensions, Approx. Motor AC AD BE D1 HD L2 L-LB 3 LA LB 2 LE 2 M Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) TLY-A 120 91.5 (3.603) 130 27.0 105.5 (1.063) (4.153) 220 137.9 (5.43) — 60 (2.36) 31.10 (1.22) 6.35 (0.25) 12.70 (0.50) 43.0 (1.69) 230 2530 21.0 (0.83) 52.0 (2.05) 73.0 (2.87) 27.6 (1.09) — 53.0 (2.09) 15.875 (0.625) 2540 96.0 (3.78) 159.9 (6.30) 38.
TL-Series Servo Motors NEMA Mount Dimensions, Approx. (cont.) Motor N4 NB P S5 T TB CAB 6 G7 F8 Key 9 Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) TLY-A 120 22.0 (0.8661) — 42.0 (1.65) 8-32 Thread 2.0 (0.08) — 1000 (39.4) — — — 38.1 (1.50) — 56.4 (2.22) 5.5 (0.217) 1.5 (0.06) — 1000 (39.4) 10.92 (0.43) 3.175 (0.125) (0.125 x 0.125 x 0.9375) 73.02 (2.875) — 86.0 (3.39) 5.5 (0.217) 1.6 (0.06) — 1000 (39.
TL-Series Servo Motors 17 Motor Load Force Ratings Motors are capable of operating with a sustained shaft load. The radial and axial load force location, and maximum values are provided. Load Forces on the Shaft Radial load force is applied at the midpoint of the shaft extension. Axial load force is applied at the center of the shaft diameter. The following tables represent 20,000-hour L10 bearing fatigue life at various loads and speeds.
TL-Series Servo Motors Axial Load Force Ratings (maximum radial load) Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) TLY-A110 8 (18) 6 (14) 5 (10) – – 4 (9) TLY-A120 9 (20) 7 (16) 5 (12) – – 5 (10) TLY-A130 10 (22) 8 (17) 6 (13) – – 5 (11) TLY-A220 15 (32) 11 (24) 9 (20) – – 7 (16) TLY-A230 15 (34) 12 (26) 10 (21) – – 8 (17) TLY-A2530 18 (39) 13 (29) 11 (24) – – 9 (19) TLY-A2540
TL-Series Servo Motors 19 Connector Data These tables provide signal descriptions for servo motors with TLY catalog numbers.
TL-Series Servo Motors Connector Type Feedback - 28 Position Power - 9 Position Motor Connectors Connector housing 206152-1 206705-2 Connector backshell 206070-8 206966-7 1658540-4 (5) 1658540-5 (5) A110…A130 A220…A310 66102-9 (7) 66098-9 (8) (7) 66103-4 66099-4 (8) Signal and power contact pins (1) Reel Loose Ground contact pins (2) Reel Loose — Brake contact pins (3) Reel Loose — 164161-4 164164-2 66106-8 66107-4 Compatible Connectors for Mating Cables Connector housing 205839-3 2067
TL-Series Servo Motors 21 Remove and Install a Shaft Key Shaft keys are constructed of carbon steel. Keys for metric mount motors are toleranced for interference fit (slightly larger than the opening) to be sure of a secure and rigid fit with the mating connection. Keys for NEMA mount motors are toleranced for a slightly loose (slip) fit. ATTENTION Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal.
TL-Series Servo Motors Key Alignment and Shaft Support Key aligns to front of shaft. For clarity, shaft is rotated 90° clockwise between the drawings. Shaft Mill cut rounds end of keyway. Support for Shaft and Motor Specifications The exterior surfaces of servo motors with TLY catalog numbers are made from the following materials. Always store a motor in a clean and dry location within these environmental conditions.
TL-Series Servo Motors 23 Accessories Accessories available from the factory include the following items. Motor Cables Factory manufactured feedback and power cables are available in standard cable lengths. Transition cables are available to allow connection of servo motors with TLY catalog numbers to existing N-Series power, feedback, and brake cables. Factory cables provide proper shield termination, which reduces the potential for EMI.
Transition Plates Transition mounting plates allow a TL-Series NEMA motor to physically replace an N-Series motor. Catalog Number Description Compatible Motors N-Series TL-Series NEMA TL-TRPLAT-17-23 TL Transition Plate, NEMA 17 to 23 N-23xx TLY-A1xxx-xxxxN TL-TRPLAT-23-34 TL Transition Plate, NEMA 23 to 34 N-34xx TLY-A2xxx-xxxxN TL-TRPLAT-34-42 TL Transition Plate, NEMA 34 to 42 N-42xx TLY-A25xxx-xxxxN Transition plates are not available for the N-56xx motors.
