© COPYRIGHT 2001, MULTIQUIP INC. PARTS AND OPERATION MANUAL WRS-5200 Ride-On Roller Screed (CHINA) Revision #1 (12/14/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/478-1244 or 310/537-3700 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
TABLE OF CONTENTS WRS-5200 RIDE-ON ROLLER SCREED. Assembly Drawings Frame Asssembly (Operator End) ..................... 38-39 Frame Asssembly (Engine End) ........................ 40-43 Control Panel Asssembly ................................... 44-47 Engine Assembly ............................................... 48-51 Frame Assembly ................................................ 52-55 Hydraulic Assembly ............................................ 56-59 Pressure Washer Assembly .......................
TRAINING CHECKLIST TRAINING CHECKLIST NO. DESCRIPTION 1 Read Operator’s Manual completely. 2 Machine layout, location of components, checking of engine and gearbox oil levels. 3 Fuel system, refueling procedure. 4 Operation of spray and lights (if equipped). 5 Operation of controls (machine not running). 6 Safety controls, seat kill switch operation. 7 Emergency stop procedures. 8 Chain adjustment procedures. 9 Chain changing procedures. 10 Star tup of machine, engine choke throttle.
DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST DAY ENGINE OIL FILL GAS TANK OPERATION HOURS OPERATOR (INITIALS) CLEANED BY (INITIALS) COMMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Operator __________________________________________ Trainee ___________________________________________ COMMENTS: PAGE 6 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
OPERATION AND SAFETY DECALS Machine Safety Decals The WRS-5200 Ride-On Roller Screed is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 8 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — SPECIFICATIONS Figure 1. WRS-5200 Ride-On Roller Screed TABLE 1. ROLLER SCREED SPECIFICATIONS Length (Max 9 Sections) 52 FT. (15.84 meters) Width (At Ends) 7 FT. (2.1meters) Weight (Max. Length) 1,500 LBS (680 kg.) Weight (Power Unit) 500 LBS. (227 kg) Strike Tube Speed Max 450 RPM Drive Tube Speed Max. 150 RPM Hydraulic Operating Pressure Max. 2000 PSI Hydraulic Oil AW MV ISO 46 E n g in e 20 HP Onan Fuel Unleaded Gasoline WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WMS MULTI-USE SCREED — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model WRS-5200 Ride-On Roller Screed.
WMS MULTI-USE SCREED — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting ALWAYS place the engine ON/OFF switch in the OFF position, and remove the ignition key when the machine is not in use. Respiratory Hazard ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard ALWAYS wear approved eye and hearing protection. Other important messages are provided throughout this manual to help prevent damage to your trash pump, other property, or the surrounding environment.
WRS-5200 — RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the WRS-5200 Ride-On Roller Screed. GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
WRS-5200 — RULES FOR SAFE OPERATION The following safety guidelines should always be used when operating the WRS-5200 Screed: MAINTENANCE SAFETY GENERAL SAFETY ■ Disconnect the battery and spark plug wires before attempting any type of service. ■ DO NOT operate this equipment unless all guards and safety devices are attached and in place. ■ Securely support any machine components that must be raised. ■ Use proper heavy lifting techniques when moving equipment. This screed is very heavy.
WRS-5200 — FEATURES A. DESIGN Þ Ride-on design for easy maneuverability on the job. Þ Designed to meet tight paving specifications. D. PRODUCTIVITY Þ Ride-on design for easy maneuverability on the job. Strikes off over 10,000 square feet per hour. Þ Instant forward/reverse screeding action. Strikes off concrete more quickly than conventional methods. Þ Hydraulic power for easy operation. Þ 20 HP gasoline engine.
WRS-5200 — ASSEMBLY INSTRUCTIONS A. ROLLER SCREED PARTS ILLUSTRATION See Figure 2 below for general parts location. Make sure that all manuals and instructions are read carefully before putting your new Whiteman Roller Screed into service. Improper setup, use or maintenance of this equipB. PUTTING INTO SERVICE ment could result in personnel injury or damage to the equipment.
WRS-5200 — ASSEMBLY INSTRUCTIONS C. D. ROLLER SCREED ASSEMBLY POWER UNIT ASSEMBLY The power unit comes completely assembled. However, before operating the screed, the hydraulic strike tube motor from the power unit must be bolted to the motor mount, which comes with the screed, as shown in Figure 3. This takes two bolts, ½ X 1-1/2. 2. Description The WRS 5200 Ride-On Roller Screed is made up of truss sections (Figure 4) which vary in length from 3 to 9 feet.
WRS-5200 — ASSEMBLY INSTRUCTIONS As an example, the assembly of a 44’ roller screed is shown. First check the Appendix C and find the length of screed wanted. Lay the parts as shown in the drawing out in the assembly area. Assemble the truss sections to match the strike tube lengths. For this screed, the strike tube lengths For example, L14, would represent left or the power are 14’, 16’ and 14’.
WRS-5200 — ASSEMBLY INSTRUCTIONS Figure 6. Middle Section 16 Feet Figure 8. Strike Tube Mount Task 3. Take the middle bracket and insert the splined shaft of it into the other end of the strike tube as shown in Figure 9. Slide the middle bracket pins into the section just made. Figure 7. Left Section 14 Feet Task 2. Once the assemblies mentioned above are finished, start on one end, take the strike tube and insert it into the 1-3/8 bearing mounted on the outer plate as shown in Figure 8.
WRS-5200 — ASSEMBLY INSTRUCTIONS Task 4. If another middle bracket is not required, go to the next paragraph. Two middle brackets are required for three strike tubes, one for two strike tubes. If another middle bracket is required, insert the middle strike tube into the splined shaft of the middle bracket mentioned above. Assemble the truss sections and middle bracket using the ½ X 1-3/4 bolts.
WRS-5200 — ASSEMBLY INSTRUCTIONS Þ When lifting the roller screed to load for transporting or other purposes, the power unit should be taken off. Task 10. Place the power unit on the appropriate end and the roller screed is ready to use. Þ Care should be taken to lift the machine correctly. With a fork lift, one end at a time can be lifted onto the transD. HANDLING port. Lifting straps should be placed around the top pipe in the 5’ end sections. Figure 10 illustrates the recom1.
WRS-5200 — ASSEMBLY INSTRUCTIONS 2. Strike Tube Handling The strike tubes are a critical component of the roller screed. If the strike tubes are damaged, it is possible they will not turn true. Care should be taken to store extra tubes on a fully supported level surface. Never lift the unit from the strike tubes. E. Removable Components The seat section and power unit are removable. Having these pieces removable means you can easily take most of the critical components from the machine with you.
WRS-5200 — MACHINE CONTROLS Operators Position) 1. Electric Box (Figure 12). WARNING! NEVER DISABLE OR DISCONNECT THE EMERGENCY KILL SWITCH. WARNING! THE THROTTLE CONTROL CANNOT BE USED TO STOP THE ENGINE. Below the kill switch is the “High/Low” toggle switch. This throttle switch has only two positions. Your Whiteman Ride-On Roller Screed is equipped with a The choke button is to the right of the Hi/Low switch. To safety emergency kill switch.
WRS-5200 — MACHINE CONTROLS In order for the drive tubes to move the screed, the “Screed Operation” valve lever on the power unit must be engaged. 5. Strike Tube Control Lever (Figure 13) On the far right is the strike tube cable control. Pushing the lever to the center is the “Neutral Position”. Shifting the lever either direction determines which way the strike tube turns. The farther you push/pull the lever, the faster the strike tubes turn. 6.
WRS-5200 — MACHINE START-UP AND OPERATION A. START-UP B. CLEANUP The following steps are intended as a basic guide to ma- Never allow any concrete to harden on the roller screed. chine start-up and operation. Following these procedures will help preserve and maintain the life of this equipment. Immediately after use, wash any concrete off the screed. Be careful not to spray water on the engine while it is still Þ Check oil levels in engine and hydraulic reservoir. hot.
WRS-5200 — MACHINE START-UP AND OPERATION WARNING! PETROLEUM PRODUCTS ARE FLAMMABLE. Þ Lubricate all grease zerks after cleaning the machine while the chain guards are off, including bearings on the middle brackets which hold the splined shafts. Never fill the gas tank while the engine is running or hot. Petroleum products can cause damage to the environment Weekly (30-40 Hours) so spills should be cleaned up immediately. Þ Check and clean or replace the engine air filter as necessary. C.
WRS-5200 — MAINTENANCE AND ADJUSTMENT PROCEDURES WARNING! B. CROWN ADJUSTMENT DO NOT AT ANY TIME MAKE ADJUST- To adjust the crown, pull the 3/8” safety snap pin and adjust MENTS TO THE ROLLER SCREED WITH- the screw with the wrench provided. Shown in Figure 15. OUT STOPPING THE ENGINE AND DISCONNECTING THE SPARK PLUG WIRE. A. ADJUSTING STRIKE TUBE HEIGHT Strike tube height is adjusted by raising or lowering the height of the drive tubes. Figure 14 illustrates this.
WRS-5200 — MAINTENANCE AND ADJUSTMENT PROCEDURES D. STRAIGHTNESS OF STRIKE TUBES Wiper bars should be adjusted to approximately 1/8” distance from the strike tube. The turnbuckle in the top pipe of Should strike tubes begin turning unevenly, contact your lo- the 5’ section is also an adjustment for the wiper bar. This cal Multiquip representative for information on strike tube adjustment can be used when the end of the wiper bar is too straightening procedures. close to the strike tube.
WRS-5200 — SUGGESTED TRAINING WARNING! B. FIRST MACHINE OPERATION READ THE INSTRUCTION MANUAL COMPLETELY BENow, following the startup procedure found in the “Machine FORE ATTEMPTING MACHINE OPERATION! Start-up and Operation” section of this manual, start the The following steps are intended as a ba- engine and let it warm up. Remember that when warming up sic guide to help in the operation of this an engine, let the engine idle. When the engine is warm, test the kill switch.
WRS-5200 — SUGGESTED TRAINING A pressure washer is available as an option with this machine. Figure 18 shows the components that come with this option. This is a hydraulic-motor driven pump pressure washer which is connected to the power unit with quick connect fittings. The pressure washer runs at 1500 psi and comes complete with a 50 foot pressure wash hose, trigger gun with insulated wand and a turbo nozzle. Figure 18. Pressure Washer WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WRS-5200 — FORM SPECIFICATIONS The Whiteman WRS-5200 roller screed provides all of the benefits of labor savings, high productivity and enhanced floor flatness/levelness qualities. To order to maximize these benefits, care must be taken to insure a successful application. :Inadequate substrate and form support can lead to form failure causing unnecessary job delays, and expenses while contributing to poor floor flatness and floor levelness ratings.
WRS-5200 — SCREED RAILS Figure 19. Screed Rails WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WRS-5200 — 18 AND 22 FOOT SCREED LENGTHS PAGE 32 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — 26 AND 28 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WRS-5200 — 30 AND 32 FOOT SCREED LENGTHS PAGE 34 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — 36 AND 40 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WRS-5200 — 44 FOOT SCREED LENGTHS PAGE 36 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — 48 AND 52 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV.
WRS-5200 — FRAME ASSEMBLY (OPERATOR END) FRAME ASSEMBLY (OPERATOR END) PAGE 38 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — FRAME ASSEMBLY (OPERATOR END) FRAME ASSEMBLY (OPERATOR END) NO PART NO PART NAME QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45.
WRS-5200 — FRAME ASSEMBLY (ENGINE END ) FRAME ASSEMBLY (ENGINE END) PAGE 40 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — FRAME ASSEMBLY (ENGINE END ) FRAME ASSEMBLY (ENGINE END) NO PART NO PART NAME QTY.
WRS-5200 — FRAME ASSEMBLY ENGINE END (CONT). FRAME ASSEMBLY ENGINE END (CONT.) PAGE 42 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — FRAME ASSEMBLY ENGINE END (CONT). FRAME ASSEMBLY ENGINE END (CONT.
WRS-5200 — CONTROL PANEL ASSY. CONTROL PANEL ASSEMBLY PAGE 44 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — CONTROL PANEL ASSY.
WRS-5200 — CONTROL PANEL ASSY. (CONT.) CONTROL PANEL ASSEMBLY (CONT.) PAGE 46 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — CONTROL PANEL ASSY. (CONT.) CONTROL PANEL ASSEMBLY (CONT.
WRS-5200 — ENGINE ASSY. ENGINE ASSEMBLY PAGE 48 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — ENGINE ASSY. ENGINE ASSEMBLY NO PART NO PART NAME QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0131 A 0166 A 0181 B 0730 0948 10019 10133 0136 10176 1023 1284 13178 16212 16214 16215 16216 16233 16317 16320 16354 16390 16393 16396 16397 16399 16403 16405 16406 16499 16500 Screw, HHC 1/4-20 x 3/4 Washer. Lock 3/8 Medium Washer, Lock 1/4 Medium Screwy, HHC 1/4-20 x 1 Washer. Flat 1/4 SAE Nut, Nyloc 10-32 Nut. Nyloc 3/8-16 Washer, Flat 3/8 SAE Nut.
WRS-5200 — ENGINE ASSY. (CONT.) ENGINE ASSEMBLY (CONT.) PAGE 50 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — ENGINE ASSY. (CONT.) ENGINE ASSEMBLY (CONT.) NO PART NO PART NAME QTY.
WRS-5200 — FRAME ASSY. FRAME ASSEMBLY PAGE 52 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — FRAME ASSY. FRAME ASSEMBLY NO PART NO PART NAME QTY.
WRS-5200 — FRAME ASSY. (CONT) FRAME ASSEMBLY (CONT.) PAGE 54 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — FRAME ASSY. (CONT) FRAME ASSEMBLY (CONT.) NO PART NO PART NAME QTY.
WRS-5200 — HYDRAULIC ASSY. HYDRAULIC ASSEMBLY PAGE 56 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — HYDRAULIC ASSY.
WRS-5200 — HYDRAULIC ASSY. (CONT) HYDRAULIC ASSEMBLY (CONT.) PAGE 58 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — HYDRAULIC ASSY. (CONT) HYDRAULIC ASSEMBLY (CONT.
WRS-5200 — PRESSURE WASHER ASSY. PRESSURE WASHER ASSEMBLY PAGE 60 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — PRESSURE WASHER ASSY. PRESSURE WASHER ASSEMBLY NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 0655 16407 16564 16565 16568 16569 16573 16590 16689 16741 4014 5283 Screw, HHC 5/16-18 x 3/4 Washer, Pressure Fitting, 1/2 Female QC Fitting, 1/2 Male QC 1/2" Female Cover 1/2" Male Cover Hose, OAL 74", 1/2 Hose-SMNP x 8MNP Fitting, 1/2 MP x 1/2 MP 45 EL Name Plate, Screed Pressure Washer W/A Screw, 2-3/16 P-K Type U Drive Nut, Nyloc 5/16-18 QTY.
WRS-5200 — WIRE ASSY. WIRE ASSEMBLY PAGE 62 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV.
WRS-5200 — WIRE ASSY.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 4. Any item with a list price of $1.00 or less will not be accepted. 5. Any parts with a limited shelf life (such as gaskets, seals, “O” rings, filters, etc.) that are over six months old will not be accepted. A $20.00 to $50.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. 6.
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PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/478-1244 or 310/537-3700 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.
