User Manual
Table Of Contents
- Technical Support
- Preface
- Introduction
- Overview Reference
- Series 647 Hydraulic Wedge Grips Component Identification
- Series 647 Hydraulic Wedge Grips Functional Description
- About Gripping Specimens
- About Wedges
- About Spiral Washers
- About Couplings
- About All Temperature Grips
- About Environmental Chambers
- Hydraulic Fluid Recommendations
- Cooling Water Specifications
- Series 647 Wedge Grip Temperature Ranges
- Series 647 Hydraulic Wedge Grip Force and Torque Capacities
- Safety
- General Safety Practices: Grips and Fixtures
- Read all manuals
- Avoid Pinch and Crush Points
- Locate and read hazard placards/labels
- Know facility safe procedures
- Know controls
- Know Specimen Properties
- Have first aid available
- Be aware of component movement with hydraulics off
- Keep bystanders safely away
- Wear proper clothing
- Remove flammable fluids
- Check bolt ratings and torques
- Lift Equipment Safely
- Practice good housekeeping
- Do not exceed the Maximum Supply Pressure
- Do not disable safety devices
- Provide adequate lighting
- Provide means to access out-of-reach components
- Wear appropriate personal protection
- Handle chemicals safely
- Know system interlocks
- Know system limits
- Do not disturb sensors
- Ensure secure cables
- Stay alert
- Contain small leaks
- Stay clear of moving equipment/avoid crush points
- Know the causes of unexpected actuator motions
- General Precautions for Environmental Components
- Hazard Placard Placement
- General Safety Practices: Grips and Fixtures
- Installation
- Operation
- Maintenance

2. Remove the specimen guide from flat wedges.
3. Remove the wedge set from the grip as follows:
a) Using the utility packing hook, disconnect both springs from the spring posts on the corresponding
wedge.
b) It is not necessary to remove the springs from the spring anchors. However, inspect the springs and
replace them, if necessary.
c) Remove the wedge by sliding it towards the center of the grip and then lifting it out of the grip.
d) Repeat Step A through Step C for the remaining wedges.
4. Apply a thin coat of Molykote G·n lubricant to the edges of the replacement wedge which contact the
chamber and piston.
5. Thread a 50 cm (20 in) length of wire cable (two required) through the eye on the free end of each spring.
6. Thread the free ends of each cable loop through the respective spring holes in the wedge.
7. While holding the ends of both cables, guide the wedge into the grip such that the springs will enter the
spring holes.
8. With the wedge seated in the grip, pull on one pair of wire cable ends. Pull the spring tight until a cap
screw can be inserted through the spring eye. Tighten the cap screw.
9. Repeat Step 8 for the remaining spring.
10. Repeat Steps 4 through 9 for the other wedges.
11. For flat wedges, install the specimen guide.
Wedges and Inserts for Rebar and Wire Rope
When you change wedges to accommodate different sizes of rebar or wire rope, use the same procedure
used to change standard wedges; see “Wedges for Testing Rebar” and “Change Standard Wedges.”
Series 647 Hydraulic Wedge Grips Reference Manual 85
Operation