Grill Operation 1-2-3 Before Grilling: Step 1 Step 2 Step 3 Keep your grill a safe distance away from your property.* Always perform a leak test.* Keep children away from the grill. During Grilling: (To avoid tripping safety valves, please follow these instructions carefully!) Step 1 Step 2 Step 3 First open lid and turn gas tank on slowly. Turn only one knob on at a time when lighting the grill. Use protective gloves when grill gets hot.
TABLE OF CONTENTS Safety Information…………………………………….………...….……………………….……..….4 Package Contents…..………………..…..….……...…...................………………………………..6 Hardware Contents……………………………………………………………….……………………7 Preparation…..………………..…………………….……...….……………………………………….7 Assembly Instructions……………………..……………….……………………………………...…8 Natural Gas Conversion…………………………………………….............................................14 Operation Instructions…………………………………...……………….…………………..…...20 Care and Maintenance……………………………….
SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-800-963-0211 Monday through Thursday from 8:00 a.m. to 6:00 p.m. EST, Friday from 8:00 a.m. to 5:00 p.m. EST. 1. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
SAFETY INFORMATION 16. The cylinder used must include a collar to protect the cylinder valve. 17. Do not store a spare LP-gas cylinder under or near this appliance. 18. Never fill the cylinder beyond 80 percent full. 19. If the information in “17” and “18” is not followed exactly, a fire causing death or serious injury may occur. 20.
PACKAGE CONTENTS PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY A Main Body 1 E Faucet 1 B Bar Counter 1 F Water Inlet Hose 1 C Griddle 1 G Fat Tray 1 D Side Burner Grate 1 6
HARDWARE CONTENTS AA BB CC DD AA Battery Qty. 1 9V Battery Qty. 1 Orifice Removal Tool Qty. 1 GG HH II Conversion Screw Qty. 3 1.45mm Orifice Qty. 3 M6x15 Screw Qty. 4 Phillips Head Screwdriver Qty. 1 EE 23 x 24 mm Wrench Qty. 1 FF 17 x 19 mm Wrench Qty. 1 JJ Grill Cover Qty. 1 PREPARATION Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list.
ASSEMBLY INSTRUCTIONS 1ˊ Remove all the packing material from inside and outside the grill. 2ˊ Lift the bar counter (B) carefully and insert the 2 legs into the square holes located at the back of the main body (A). B 3ˊ Once the bar counter (B) is fully inserted into the main body (A), secure the parts together with 4 M6 x 15 screws (II) using the Phillips screwdriver (DD).
ASSEMBLY INSTRUCTIONS 4ˊ Remove the 2 screws securing the access panel located at the back of the main body (A) with the Phillips screwdriver (DD). Screw Hardware Used DD Phillips Head Screwdriver Access Panel x1 5ˊ Using the 23 x 24 mm wrench (EE), remove the hex nut from the faucet (E) and set aside. Hardware Used EE 23 x 24 mm Wrench x1 Hex Nut 6. Insert the faucet (E) into the round hole on the surface of the main body (A).
ASSEMBLY INSTRUCTIONS 7. Screw the hex nut onto the faucet (E) through the access panel opening at the back of the main body (A). Tighten securely with the 23 x 24 mm wrench (EE). Hardware Used EE 23 x 24 mm Wrench x1 Hex Nut 8. Attach the water inlet hose (F) to the faucet (E) as shown. Tighten securely with the 17 x 19 mm wrench (FF). Hardware Used FF 17 x 19 mm Wrench x1 9. Pull the drawers out. Press the drawer slide release levers. One side will push down, the other side pull push up.
ASSEMBLY INSTRUCTIONS 10. Feed the water inlet hose (F) and the drain hoses though either set of access holes in either the side panel or back panel of the main body (A). Drain Hose 11. Reinstall the 2 drawers to the original positions. 12. Reinstall the screws with the Phillips Head Screwdriver (DD) to secure the access panel at the back of main body (A).
ASSEMBLY INSTRUCTIONS 13. Open the side burner lids. Rest the griddle (C) into the left chamber and the side burner grate (D) into the right chamber. Side Burner Lids 14. Unscrew the igniter push button cap and feed the "AA" battery (AA) into the igniter module with the positive (+) end facing out. Screw the cap back into place on the igniter module. Hardware Used AA Battery x1 15. Open the cart door and install the 9V battery (BB) for the control panel light as shown.
ASSEMBLY INSTRUCTIONS 16. Place the fat tray (G) in the main body (A). 17. Your grill is now assembled.
NATURAL GAS CONVERSION PREPARATION: IMPORTANT: The 10 ft. Natural Gas Hose is NOT INCLUDED with the product. 10 ft. Natural Gas Hose Before beginning conversion, make sure all parts are present. Compare parts with package contents. If any part is missing or damaged, do not attempt to convert. Contact customer service for replacement parts. 1. Turn off gas supply, and then remove cap on gas supply side. 2. Recommended: Install a shut-off valve on gas supply side before installing the socket. 3.
NATURAL GAS CONVERSION IMPORTANT: After your outdoor kitchen is converted to natural gas, the working pressure for natural gas is 7 in. water column (WC). Gas pressure is affected by gas line size and the length of gas line run from house. Follow the recommendations in the chart below. From House to Grill Tubing Size 3/8 in. DIA 1/2 in. DIA 2/3 in. of run 3/4 in. 51 – 100 ft. 1/3 in. of run 1/2 in. Over 101 ft. 3/4 in. DIA Distance Up to 25 ft. 26 – 50 ft.
NATURAL GAS CONVERSION CONVERSION INSTRUCTION: Before the conversion, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and removed from grill. 18. Open the side burner lids and remove the griddle and grate. On the left hand side, remove the R-pin at the back of the main burner to detach it from bracket and then take the burner out.
NATURAL GAS CONVERSION 21. Remove the LP orifices of the main burners and the side burners with the orifice removal tool (CC) and install the 1.45mm orifice (HH). 21 Hardware Used CC HH Orifice Removal Tool x1 1.45mm Orifice x3 22. Re-install the side burners. Make sure the orifices are aligned with the burners and the ignition pins are installed in their original positions. Check for sparks before operating your grill. 22 23.
1$785$/ *$6 &219(56,21 24. Pull off the control knob of the 3 burners. Use the Phillips head screwdriver (DD) to attach the conversion screw (GG) to the back of the knob. Re-install all knobs.
NATURAL GAS CONVERSION 26. When converting to natural gas, please be aware that the low heat setting of the burner is “NG LOW” as shown on the FRQWURO panel. “LP LOW” setting is not applied when converting to natural gas. 26 LP LOW NG LOW WARNING: Please remember this is an outdoor gas grill. Many areas of the grill generate extreme heat. We have taken every precaution to protect you from the contact areas. However, it is impossible to isolate all high-temperature areas.
OPERATING INSTRUCTIONS Never attach an unregulated gas line to the appliance. Connection to an unregulated gas line can cause excessive heat or fire. Verify the type of gas supply to be used, either Natural Gas (N.G.) or Liquid Propane (L.P.), and make sure the serial plate agrees with that of the supply. Conversion kits are available separately for an additional cost which will enable you to convert your grill from L.P. to N.G. or to convert your grill from N.G. to L.P.
OPERATING INSTRUCTIONS L.P. GAS INSTALLATION Gas grills that are set to operate with L.P. gas come with a high capacity hose and regulator assembly. (Note: Only use the pressure regulator and hose assembly supplied with the grill or a replacement pressure regulator and hose assembly specified by the manufacture). This assembly is designed to connect directly to a standard 20 lb. L.P. cylinder. L.P. cylinders are not included with the grill. L.P.
OPERATING INSTRUCTIONS 7. Open the tank valve fully. Use a soapy water solution to check all connections for leaks before attempting to light your grill. See “Pre Operation Leak Testing" on page 24. If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired. As shown in Fig. 6a gas tank must be place vertically. It is unsafe to operate the grill if the gas tank is not vertical as shown in Fig. 6b. Fig. 6a Fig. 6b WARNING: The Type I connective coupling (see Fig.
OPERATING INSTRUCTIONS L.P. TANK INFORMATION Never use a dented or rusted L.P. tank or cylinder with a damaged valve. L.P. cylinders are equipped with an O.P.D. (Overfilling Prevention Device). The device shuts off the flow of gas to a cylinder after 80% capacity is reached. This limits the potential for release of gas when the cylinder is heated, averting a fire or possible injury. The L.P. cylinder must have a shut-off valve terminating in an L.P.
OPERATING INSTRUCTIONS PRE OPREATION LEAK TESTING Although all gas connections on the grill are leak tested prior to shipment, a complete gas tightness check must be performed at the installation site due to possible shifting during shipment, installation or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks and immediately check the system if the smell of gas is detected. 1. Do not smoke while leak testing. 2. Extinguish all open flames. 3.
OPERATING INSTRUCTIONS Clearance to combustible construction - A minimum of 24 in. from the sides and back must be maintained from the gas grill above and below the cooking surface to adjacent vertical combustible construction. Clearance to non-combustible construction - A minimum of 10 in. clearance from the back of the grill to non-combustible construction is required for the lid to fully open.
OPERATING INSTRUCTIONS BEFORE AND AFTER LIGHTING 1. Ensure your grill is located on a level surface. 2. Keep the gas grill area clean and free from combustible materials, gasoline, and other flammable vapors and liquids. 3. Ensure nothing is obstructing the flow of combustion and ventilation air. 4. Ensure the ventilation of the cylinder enclosure are free and clear of debris. 5. Visually check burner flames. WARNING Check the gas supply line for cuts, wear or abrasion.
OPERATING INSTRUCTIONS GRILL BURNER LIGHTING Warning: Do not lean over grill when lighting. Turn off LP supply at cylinder when appliance is not in use. Main Burner & Side Burner Lighting Illustration: 1. Check that the control knobs are in the OFF position. 2. Open valve at tank fully by turning counterclockwise. 3. Open lid during lighting. 4. Push the Electronic Ignition down 3 to 4 seconds while turning the GRILL or SIDE BURNER control knob to the HIGH position. The burner should ignite.
CARE AND MAINTENANCE GENERAL CLEANING IMPORTANT: Before cleaning, make sure all controls are off and the grill is cool. Always follow label instructions on cleaning products. For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks. To avoid scratching the surface, do not use steel wool to clean the grill. Use vinyl grill cover to protect finish from weather.
CARE AND MAINTENANCE GENERAL MAINTENANCE - Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. - Do not obstruct the flow of combustion and ventilation air. - Keep the ventilation openings of the cylinder enclosure free and clear from debris. - Visually check the burners.
TROUBLESHOOTING Many solutions given here can make your grilling experience safer and more enjoyable. You can also call customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday Thursday, 8 a.m. - 5 p.m., EST, Friday. PROBLEM Grill or side cooker will not light. Burner flame is yellow and gas odor can be smelled. Excessive flare-up. POSSIBLE CAUSE 1. The ignition wire came off the electrical igniter/valve. 2.
TROUBLESHOOTING PROBLEM CORRECTIVE ACTION 1. This model is set for 7 in. natural gas usage. Please check your natural gas supply system to have correct gas pressure. Regulator is not needed for NG model. Low heat 1. Low heat is found in natural Check the orifice if you installed NG with the knob gas models. nozzles. Conversion kit provides the in “HIGH” 2. Ports are blocked. following nozzles: position. 3. LP tank has run out. Burner Orifice Size Main Burner 1.45mm Side Burner 1.45mm 2.
WARRANTY Proof of purchase is required to access this warranty program, which is in effect from the date of purchase. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. If you have any questions or problems, you can call our customer service department at 1-800-963-0211, 8:00 a.m. to 6:00 p.m., EST, Monday - Thursday, 8:00 a.m. to 5:00 p.m., EST, Friday.
EXPLODED VIEW For replacement parts, call our customer service department at 1-800-963-0211, 8 a.m. – 6 p.m., EST, Monday - Thursday, 8 a.m. - 5 p.m., EST, Friday.
REPLACEMENT PARTS LIST PART 5 7 9 11 DESCRIPTION Granite Rear Countertop Granite Main Countertop Sink with Drainer Side Firebox Assembly Ignition Pin Assembly Left Rear Panel 13 Left Side Cart Panel 1 14 15 17 19 21 23 25 27 Glide Support Top Drawer Assembly Lower Drawer Door Crossbeam Ignitor Control Panel Panel Handle 2 1 1 1 1 1 1 16 18 20 22 24 26 28% 1 3 28$ Regulator QUANTITY PART DESCRIPTION Rear Counter Assembly QUANTITY 1 2 1 4 Sink Support Long 2 1 1 1 1 6 8 10 12 Sink Su
