INSTALLATION AND OPERATION MANUAL FREE-STANDING AND INSERT PELLET-FIRED STOVES Free-Standing Model Profile® 20 FS-2 Free-Standing Model Profile 30 FS-2 Insert Model Profile 30 INS-2 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE These appliances must be properly installed and operated in order to prevent the possibility of a house fire. Please read this entire installation and operation manual before installing and using your pellet stove.
IMPORTANT SAFETY AND WARNIING INFORMATION READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY. CAUTION Read this manual thoroughly before starting installation. For your safety, follow the installation, operation and maintenance instructions exactly without deviation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. If this appliance is not properly installed, a house fire may result.
CONGRATULATIONS! LISTING / TESTING When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs, aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new pellet stove. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
PLANNING YOUR INSTALLATION Questions To Ask Local Building Official A correct installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood pellet burning appliances are improperly installed. The installer must follow all of the manufacturers’ instructions. The installation of this appliance must conform to local codes and applicable state and federal requirements. Familiarity with these requirements before installation is essential.
Floor Protection - Profile® 30 FS-2 The floor protector must meet or exceed the minimum thermal requirements as defined on this page (see Floor Protection / Hearth Extension Using Alternate Material As Floor Protector). If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous noncombustible surface. If a chimney connector extends horizontally over the floor, protection must also cover the floor under the connector and at least 2” (51 mm) to either side.
CLEARANCES - FREE-STANDING MODELS Combustible Models: Profile® 20 FS-2 and Profile 30 FS-2 Profile 20 FS-2 Horizontal Flue – Directly Through Wall Interior Vertical Flue A - Sidewall to unit 4” (102 mm) 4” (102 mm) B - Backwall to unit * 2” (51 mm) 9” (229 mm) C - Sidewall to unit Corner D - Max.
CLEARANCES AND HEARTH PROTECTION - INSERT 24-5/8” Clean-Out Tee Model Profile® 30 INS-2 In the USA and Canada, the area below and directly in front of the Profile 30 INS-2 fireplace insert must be an approved fireplace hearth or protected by a non-combustible hearth / floor protector with a minimum thickness of 3/8” which has a thermal conductivity of k (per inch) = .84 or lower value (better thermal protection) or resistance of r (per inch) = 1.19 or higher value.
CAUTION The fireplace in which the Profile 30 INS-2 is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot, embers, or loose combustion deposits can be drawn into the heat circulation blower and blown into the living area.
Installing Surround Assembly - Profile® 30 INS-2 Damper is factory set to a gap as specified below. (to be done after venting system is installed) This fireplace insert requires surround panels (a set of metal panels that enclose the fireplace opening when fitted together). There is also a trim assembly that frames the surround assembly to give it an attractive finished appearance. Put the surround assembly together according to the following instructions (ref. Page 41). 1.
Thermostat Installation: Note: Always Disconnect Power Before Performing The Thermostat Installation. A 24 volt wall thermostat and 20 feet of 18-gage thermostat wire is included in the accessory package. It is recommended that the thermostat and thermostat wire be installed by an authorized Lennox Hearth Products dealer. Installation Steps: 1. Unplug stove power cord from the wall outlet. 2. Locate the thermostat terminal block (see Figures 12 through 16). 3.
Size of Pipe These pellet appliances are approved for use with the following vent sizes: 3” (75 mm) standard, or 4” (100 mm), see Page 13 - for determining correct size vent). When 4” pipe is used: for horizontal vent installations use a 3” (75 mm) to 4” (100 mm) adapter - available from vent manufacturer. For vertical installations use a 3” (75 mm) to 4” (100 mm) “tee” - available from vent manufacturer.
Chimney Height Requirements - Site-Built Residential Home The vent termination height required is - USA, 1-foot minimum; Canada, 3-feet minimum above the roof penetration point as illustrated below (Ref. USA - National Standard, NFPA 211 and Canada National Standard CSA B365-01. Check with your local building official for additional requirements for your area.
Determining Size Of Pipe To Install To determine what diameter pipe to use in an installation (3” or 4”), first find the “equivalent pipe length” using the following guidelines, then plot this Figure and the altitude on the chart. Fill out the installation chart, and calculate your total equivalent pipe length. After you have the total equivalent pipe length, use the Pipe Selection Chart below to determine if your installation requires 3” or 4” exhaust pipe.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Standard Horizontal Installation Configurations Profile® 20 FS-2 and Profile 30 FS-2 3” (75 mm) Minimum clearance between wall and pipe. If you vent to the furthest wall, the vent pipe must maintain a 3” clearance parallel to the other wall. 3” (75 mm) Minimum clearance between wall and pipe. If you vent to the furthest wall, the vent pipe must maintain a 3” clearance parallel to the other wall. Top View Illustration 2" Min. Wall Top View Illustration Top View Illustration 2" Min. Wall 2" Min.
Preferred Installation – Vertical Vent Through the Roof Standard Vertical Installation Configurations Profile® Models: 20 FS-2 and Profile 30 FS-2 These free-standing models may be connected to an existing flue or by installing listed type “PL” vent pipe. If a liner is run all the way to the top of the existing chimney, the existing flue should be sealed with a steel plate. Start a vertical run with a Tee at the back of the stove. Other options are illustrated below.
Standard Installation Configurations Into an Existing Fireplace Model: Profile® 30 INS-2 IMPORTANT - Make sure the chimney and firebox are clean and free of soot and ashes before installation begins. Failure to do so may result in the transfer of soot into the room by way of the room air blower.
Standard Installation Configurations Into an Existing Fireplace Model: Profile® 30 INS-2 IMPORTANT Make sure the chimney and firebox are clean and free of soot and ashes before installation begins. Failure to do so may result in the transfer of soot into the room by way of the room air blower. Listed Pellet Vent Cap Model: Profile 30 INS-2 Model: Profile 30 INS-2 IN CANADA – Installing as a Horizontal Vent is not allowed. The fireplace chimney must be fully lined.
CARE AND OPERATION Control Board Operation Stove ON/OFF Button – This button will turn your stove on or off while in Manual or Automatic mode (see Page 20 for details). The green ON/OFF light at the top of control board will indicate the ON/OFF status. Heat Select Button – The heat select button has three selection settings, Low, Medium and High. Pressing the button will scroll the red indicator lights from Low to High. The button controls the pellet feed and combustion airflow simultaneously.
Fuel Delivery Rate The heat select button manages the fuel delivery rate by controlling the amount of time the auger motor will run as follows: Auger Motor ON/OFF Time (seconds) * Lb.’s Per Hour Fuel Delivery Approximate BTU Per Hour Fuel Delivery Low = 1 on/5.40 off 1.5 Lb.’s hr. 13,000 BTU/hr 37 Med.= 1 on/3.30 off 2.5 Lb.’s/hr. 21,000 BTU/hr 22 High = 1 on/1.75 off 3.8 Lb.’s/hr. 32,000 BTU/hr 15 Feed Rate Setting BurnTime (hours) Note: Maximum hopper capacity is 55 lb.
Lighting Procedure Without Igniter Your pellet appliance can be lit manually without using the automatic igniter by following the procedure below. If your stove is set up to run on a thermostat, the thermostat circuit needs to be closed (as if permanently in the demand mode). The thermostat wires should be removed from the rear of the stove and replaced with the jumper originally supplied with your appliance. If a jumper is not available the thermostat should be set to the highest setting.
Long Burn Time - When operated correctly, this appliance cannot be overfired. Continuous operation at a maximum burn can, however, shorten the life of the electrical components (blowers, motors, and electronic controls), and is not recommended. Typical approved operation would include running at the low to mid range setting with occasional running on the maximum setting during the coldest periods of the winter.
(Model Profile® 20 FS-2 only) WARNING It may be easier to clean the tubes if the heat exchanger baffle plate is removed first (located in the firebox below exchange tubes). To remove, loosen the two screws holding the baffle in place (do not fully remove). The baffle plate contains keyhole slots, which allows the screws to remain in place while removing the baffle plate. Remove the baffle plate diagonally through door opening.
Accessing Ash Clean-Out Ports – Model: Profile 30 FS-2 and Profile 30 INS-2 (Recommended Frequency of 1 year) 1) Open firebox door. 2) Using a 5/16” nut driver, loosen the screws on the two clean-out covers (until screw heads will release through the key hole slots). Remove covers. 3) Using an approved ash vacuum (a brush can also be used), remove the ash build-up. 4) After cleaning, reinstall the clean-out covers and tighten screws. 5) Close firebox door.
Ash Slide Plate (Profile® 20 FS-2 and Profile 30 FS-2) Ash Pan (Profile 30 INS-2) Ash that accumulates around the grate can be “dropped” into the ash pan as follows: The Profile 30 INS-2 has three ash pans (left side, right side and lower center). The ash pans should be emptied whenever necessary. The ash pans can be accessed by opening the firebox door. Remove the left and right ash pans by lifting them out.
Photoeye (All Models) Clean-Out Tee ENSURE APPLIANCE IS COLD BEFORE BEGINNING As a part of normal maintenance, buildup of pellet debris (fines) must be periodically removed from the photoeye filter. This filter can be cleaned by following either procedure (A) or (B) on this page: Remove cover, then remove ash (Minimum Frequency of 1-2 months) Note: The photoeye views the fire through a filter.
(B) Removing Photoeye Filter for Cleaning: 1. Lift off cover plate and turn over (the photoeye is attached to the inside surface of cover). Wipe away any dust or debris from the photoeye lens (see Figure 53). CAUTION: If the filter is not reinstalled, reflective light in the room may result in a fault, thus shutting down of the unit. Photoeye Access Inside Hopper To access photoeye, open hopper and remove the 3 nuts on cover plate (see picture below).
Motor Lubrication The blowers are permanently lubricated by the manufacturer. Do not apply oil to any part of the blower, doing so may cause damage. Remove side panel retaining screw. Rear Stove Compartment (All Models) The rear stove compartment should be cleaned periodically (a minimum of once a year). DISCONNECT ELECTRICAL CORD PRIOR TO CLEANING STOVE.
22-3/8" SPECIFICATIONS - PROFILE® 20 FS-2 Cat. No.
SPECIFICATIONS - PROFILE® 30 FS-2 Cat. No.
SPECIFICATIONS - PROFILE® 30 INS-2 Cat. No.
COMPONENT DEFINITIONS Air Wash To inhibit buildup of soot on the door glass, air is delivered to the glass through an air wash system located in the doorframe surrounding the glass. Auger It transfers the fuel from the hopper to the feed chute to deliver pellets to the UltraGrate™. Auger Motor Drives the Auger. Motor specifications are: .4 Amp, 1.1 RPM (revolutions per minute). Blower, Room Air (Convection) The blower function is to transfer the heat from the appliance to heat the room air.
TROUBLESHOOTING QUALIFIED TECHNICIANS ONLY Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 1. Fire burns with a lazy orange flame. Pellets build up in the grate and there is excessive glass soot that is difficult to remove (Ash and soot are a product of combustion with any wood products, so some build-up on the glass is normal). A) There is insufficient combustion air.
TROUBLESHOOTING QUALIFIED TECHNICIANS ONLY Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 4. Blowers will not operate when the ON/OFF start button is depressed. A) There is no power to the stove. A) Check that the stove is plugged in to the wall outlet. B) There is no power to the control board. B1) Check if the house circuit breaker has tripped. B2) Check the wire connections on the high limit thermal switch and control board. 5.
REPLACEMENT PARTS LIST DOOR PARTS AND BODY COMPONENTS Item Part No. / Cat. No.
REPLACEMENT PARTS LIST ELECTRICAL PARTS Item Part No. / Cat. No. Description Stove Model 18150150 Fuse, Control Board, 5 Amp, 250 volt, Fast blow, 12pk. All 21 12150213 Igniter Assembly, Replacement, 380 Watts, 3.3 Amp.’s, 1 each(includes fuse holder w/fuse) All 22 14750404 Photoeye Kit, Replacement All 24 12058820 Power Cord, 8 feet All 26 16050001 Pressure Switch 28 13050002 Switch, Door (3 per pkg.
REPLACEMENT PARTS DIAGRAMS 1 9 5 6 10 2 7 11 3 8 12 4 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 37
REPLACEMENT PARTS DIAGRAMS 17 13 21 22 14 18 19 24 15 25 16 20 38 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
REPLACEMENT PARTS DIAGRAMS 26 31 36 37 27 32 28 38 33 29 39 30 35 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 39
REPLACEMENT PARTS DIAGRAMS 43 40 45 41 44 46 42 40 3” NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
OPTIONAL ACCESSORIES Item # Description Stove Model 1 Part # 14 m46 Model TKP2-G Trim Kit, Gold Profile® 20 FS-2 1 14 m47 TKP2-N Trim Kit, Nickel Profile 20 FS-2 1 14 m49 TKP3-G Trim Kit, Gold Profile 30 FS-2 & INS-2 1 14 m50 TKP3-N Trim Kit, Nickel Profile 30 FS-2 & INS-2 2 14 m81 QDPC-4 Quick Disconnect Pipe Connector, 4” * All 70K99 TSPK-B Touch-up Spray Paint Kit, Black All 3 14 m52 SKSP3 Surround Kit, Small, 28-1/2” x 40-3/4”, Black Profile 30 INS-2 3 14 m53 SKMP3
CERTIFIED FOR U.S. AND CANADA. LISTED ROOM HEATER FOR USE WITH APFI/FFI APPROVED PELLETIZED WOOD FUEL ONLY. FOR USE IN MANUFACTURED (MOBILE) HOMES, AND AS AN INSERT FOR MASONRY AND FACTORY BUILT FIREPLACES. MODEL: PROFILE 20-2 TESTED TO ASTM E-1509 / UL 1482 / ULC-S627 /ULC-S628 REPORT NO. 6658 (JULY 1993). INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER FIREPLACE. SEE LOCAL BUILDING CODE AND MANUFACTURER’S INSTRUCTIONS FOR PRECAUTIONS REQUIRED FOR PASSING A CHIMNEY THROUGH A COMBUSTIBLE WALL OR CEILING.
Pellet Stove Models: ADVANTAGE OPTIMA & PROFILE SERIES ADVANTAGE II-T C CASCADE T300P-2 SERIES VENTING TYPE Some natural draft aids venting. Wind pressures may still affect operation Please Review "Installation and Operation" Manual for Additional Instructions. With listed termination kit. If installation requires in excess of 11' of pipe, it is recommended a 4" diameter pipe be used. Must have proper polarity & be grounded.
60020191 Rev. C 4. Stove is now ready for start-up. d] When pellets begin to drop from feed tube into UltraGrateTM, push the on/off button to stop the auger. c] After 2 minutes push the on/off button. Wait 5 minutes and push the on/off button to start. b] Push the on/off button to turn on the auger motor. Refer to "Installation and Operation" manual for further instructions in adjusting damper using thermostat vs. manual modes.
OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description 46
NOTES NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 47
Lennox reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © Lennox Hearth Products 2000 P/N 775,023M REV.
