S T38/ST42 GARDEN TRACTOR AND POWERED SWEEPER COLLECTOR CODES 150A / 151A / 153A OPERATOR'S MANUAL THIS MANUAL SHOULD BE REGARDED AS PART OF THE MACHINE, AS IT GIVES ESSENTIAL INFORMATION REGARDING MACHINE SAFETY, OPERATION AND SPECIFICATIONS. English Version FROM SERIAL NO: 150A001001, 151A001001, 153A001001 Issue: 15.01.02 MANUAL PART NO: 150005 (REV.0.
ATTENTION THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED READ THIS MANUAL BEFORE USING THE ST38/ST42 GARDEN TRACTOR AND POWERED SWEEPER COLLECTOR. IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.
1.4 CONTENTS 1.4 CONTENTS Page No. SAFETY PRECAUTIONS. 1.6 - 1.12 Training. 1.6 Preparation. 1.6 - 1.7 Operation. 1.7 - 1.8 Maintenance and storage. 1.9 Decals 1.10 - 1.12 EC CONFORMITY INFORMATION. 1.13 - 1.14 EC Declaration of Conformity. 1.13 EC Declaration of Incorporation 1.14 INTRODUCTION. 1.15 SPECIFICATIONS 1.16 - 1.17 Engine 1.16 Detail Specifications 1.16 - 1.17 Weights and Dimensions 1.17 Recommended Lubricants 1.17 OPERATING THE TRACTOR. 1.18 - 1.
1.5 CONTENTS CONTENTS 1.5 Page No. Sweeper Drive Switch. 1.25 Sweeper Working Height Setting. 1.25 Emptying the Sweeper collector. 1.25 Sweeper Collector Lift Lever. 1.26 Attaching/Detaching the Sweeper Collector. 1.26 - 1.27 MAINTENANCE 1.28 - 1.37 Maintenance 1.28 Engine 1.29 Engine Oil 1.30 Oil Filter 1.30 Fuel and Carburation 1.31 Battery 1.32 Spark Plug 1.32 Headlights 1.32 Electrical 1.32 Tyres and Wheels. 1.33 Lubrication 1.34 Cutterdeck 1.35 - 1.
SAFETY PRECAUTIONS 1.6 1.6 READ THIS MANUAL BEFORE USING THE TRACTOR, IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY. THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR. TRAINING Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. Learn how to stop the tractor quickly in an emergency.
SAFETY PRECAUTIONS 1.7 PREPARATION 1.7 Continued. Warning - petrol is highly flammable: - Store fuel in containers specially designed for this purpose. - Refuel outdoors only and do not smoke while refuelling. - Add fuel before starting the engine. Never remove the cap from the tank or add petrol while the engine is running or when the engine is hot. Allow the engine to cool for at least two minutes before refuelling.
SAFETY PRECAUTIONS 1.8 OPERATION 1.8 Continued. Never operate the garden tractor or powered sweeper collector with defective guards or shields or without safety protective devices in place and in good working order. Do not change governor settings to increase the speed of the engine. Operating an engine at excessive speed increases the hazard of injury.
1.9 SAFETY PRECAUTIONS 1.9 MAINTENANCE AND STORAGE Never store the tractor with petrol in the tank inside a building where fumes may reach an open flame or spark. When the tractor is to be parked, stored or left unattended turn the in-line fuel tap to the closed position, apply the parking brake and remove the ignition key. When the tractor is to be parked, stored or left unattended, raise the cutterdeck to the highest cut height and lower the powered sweeper collector to the ground.
1.10 SAFETY PRECAUTIONS 1.10 DECALS Decal - Caution: Hands and Feet Part No: 40-13-010 Location: Cutterdeck. a a) Warning-Danger of Severing Fingers. b) Warning-Danger of Severing Toes. a b b c d e f g h Decal - General Warning Part No: MU44x6815 Location: Footwell. a) Warning-Safety Alert. Be aware of the possibility of injury. b) Carefully read the operator’s manual before using the equipment. c) Warning-Danger of being hit by thrown objects.
SAFETY PRECAUTIONS 1.11 DECALS 1.11 Continued. Decal - Drive Part No: MU710720 Location: Platform RH side. a a) Forward Travel b) Neutral c) Reverse Travel b c Decal - Transaxle Bypass Lever Part No: 150038 Location: Rear chassis bulkhead. To Move the tractor by pushing. a) Rear axle engaged for operation. b) Rear axle disengaged for pushing. a b 150038 REV. 0 Decal - Level Position Part No: MU44x6456 Location: Platform LH side. DECK LEVEL POSITION ONLY Position for levelling the cutterdeck.
SAFETY PRECAUTIONS 1.12 DECALS 1.12 Continued. a c e Decal - Powered Sweeper Collector Part No: 153061 Location: LH side adjacent to side belt guard. a) Warning - Danger of hand/arm entanglement - belt drive. b) Do not open or remove belt drive system covers while the engine is running. c) Exposure to thrown or flying objects. d) Keep shield/cover in place while the sweeper is rotating. e) Warning - Danger of hand/arm entanglement - sweeper brush.
EC CONFORMITY INFORMATION 1.13 1.13 EC DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY HAYTER LIMITED, Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND declare that the lawnmower: Models: Machine Type No.
1.14 EC CONFORMITY INFORMATION 1.14 EC DECLARATION OF INCORPORATION EC DECLARATION OF INCORPORATION HAYTER LIMITED, Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND declare that the lawnmower attachment: Machine Type No. Category: Type: CODE 153A Sweeper Collector Rotary Brush Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design & Construction of Machinery and Safety Components. Standards Used: EN292, EN836.
1.15 INTRODUCTION 1.15 INTRODUCTION The Hayter Heritage ST38 and ST42 Garden Tractors are petrol engine powered self propelled machines with a belt driven hydraulic transaxle for ground drive, cutterdeck and optional rear powered sweeper collector. The machines operate in two wheel drive. The Hayter Heritage ST38 and ST42 Garden Tractors are designed solely for use in a domestic grass cutting environment. Use in any other way is considered as contrary to the intended use.
SPECIFICATIONS 1.16 1.16 ENGINE ST38 ST42 Briggs and Stratton 15.5 HP Intek Anti-vibration system single cylinder Briggs and Stratton 18 HP Intek 90o V-Twin 15.5 HP at 3000rpm 18 HP at 3000rpm 465cc 656cc Dual Element Air Cleaner Dual Element Air Cleaner Fan Assisted Air Cooled Fan Assisted Air Cooled 12v 35a.h Sealed Lead Acid Battery 12v 35a.
1.17 SPECIFICATIONS DETAIL SPECIFICATIONS 1.17 Continued.
OPERATING THE TRACTOR 1.18 1.18 SAFETY NOTICE WARNING: PREVENT ACCIDENTS - Before operating the equipment it is essential that; - The operator reads and understands all safety instructions and symbols. - The operator is familiar with the controls. - The daily maintenance checks have been properly carried out and the equipment is in good working order. - The operator should wear safety clothing and eye protection. Failure to do so could result in risk to health and safety.
OPERATING THE TRACTOR 1.19 1.19 BEFORE STARTING THE ENGINE Check Oil Level: Note: The engine was filled with oil at the factory. Oil Type: SAE30 Engine oil, classified for service - ‘SF’ minimum. Fuel Type: Always use clean, fresh unleaded petrol. Purchase fuel in quantities that can be used within 30 days. Never mix oil with petrol. For added engine protection, Briggs and Stratton recommend the use of their fuel additive which is available from authorised Briggs and Stratton Service dealers.
OPERATING THE TRACTOR 1.20 1.20 SEAT POSITION The seat can be adjusted forward or backwards. Raise the seat (1), loosen the adjuster knobs (2), adjust the seat to the desired position and re-tighten the adjuster knobs. Lower the seat. IMPORTANT - Ensure that the adjuster knobs are fully tightened before operation. 2 2 1 1. Seat 2. Adjuster Knobs HEADLIGHTS The lights are an integral function of the ignition switch. Turn the ignition key to the them on.
1.21 OPERATING THE TRACTOR 1.21 CUTTERDECK LEVEL SETTING WARNING: PREVENT ACCIDENTS - Remove the ignition key and disconnect the spark plug lead before making any adjustments. To level the cutterdeck: Ensure that the tractor is on a firm and level surface. Ensure that the parking brake is engaged. Check that tyre pressures are within prescribed limits. Ensure that all four cutterdeck anti-scalp wheels are in their highest position.
1.22 OPERATING THE TRACTOR 1.22 THROTTLE CONTROL Operate the throttle control in a forward direction to increase engine speed. Operate the throttle control in a rearward direction to reduce engine speed. Note that the engine speed will dictate the speed of other functions, i.e. travel and cutterblade speed. NOTE: It should only be necessary to push the lever to the ‘Fast’ position before starting a warm engine. Use the choke to start a cold engine.
1.23 OPERATING THE TRACTOR 1.23 FUEL FILLER CAP Clean grass and other debris from around the filler cap and neck of the tank before removing the cap for re-fuelling. WARNING: PREVENT ACCIDENTS - The fuel filler cap must not be removed whilst the engine is running. IMPORTANT: The fuel filler cap must be secured to prevent fuel leakage during operation. ENGINE OIL FILLER CAP Clean grass and other debris from around the filler cap before removing it.
1.24 OPERATING THE TRACTOR 1.24 STARTING AND STOPPING THE ENGINE Starting: Open the fuel shut-off valve located between the fuel tank and the engine. The knob should align with the fuel hose in the open position. 1. Sit on the tractor seat. 2. Ensure that both the cutterdeck and sweeper drive switches are in the ‘Off’ position and that the parking brake is engaged. NOTE: The engine will not start if any of the conditions above are not satisfied. 3.
1.25 OPERATING THE TRACTOR 1.25 SWEEPER DRIVE SWITCH The sweeper/collector drive switch engages and disengages drive to the sweeper brush. Engage Drive - Pull the sweeper drive switch out. Disengage Drive - Push the sweeper drive switch in. Engage Disengage SWEEPER WORKING HEIGHT SETTING The sweeper working height lever is used to raise and lower the sweeper brush to the desired working height.
1.26 OPERATING THE TRACTOR 1.26 SWEEPER COLLECTOR LIFT LEVER The sweeper collector can be lifted for transport and lowered into work by means of the lift lever situated to the right of the seat. Raising the lever will lower the sweeper collector to the ground. Allow the lever to fall back until it rests on the front of the sweeper collector housing.
1.27 OPERATING THE TRACTOR 1.27 ATTACHING/DETACHING THE SWEEPER COLLECTOR - Whilst the sweeper collector is in this position fit the drive belt. Fitment of the belt will be easier if the sweeper collector is pushed forwards so that the upper linkage pins engage the recesses immediately below the linkage hooks. - Remove the tool tray which is situated under the seat. Place the drive belt over the sweeper clutch and engage into the pulley. continued. Fig.
MAINTENANCE 1.28 1.28 MAINTENANCE Regular maintenance is essential for the continued safe operation of the machine. Correct servicing will prolong the working life of the machine and safeguard the "Hayter Warranty". Always fit genuine 'Hayter service parts' as these are accurately matched to the required duty.
1.29 MAINTENANCE 1.29 ENGINE With the tractor on a level surface check that the engine has been filled with the correct grade of oil (SAE 30 engine oil) and to the recommended level - never overfill. Fill the fuel tank with fresh unleaded premium petrol. If the tank is more than 1/3rd full of old untreated petrol, drain and then refill. If less than 1/3rd full of old untreated fuel, top up completely with new premium unleaded petrol. Move the throttle control to the ‘Fast’ position.
MAINTENANCE 1.30 1.30 ENGINE OIL IMPORTANT: Always read and follow the engine manufacturer’s instructions on all matters relating to use and maintenance. Observe the oil change intervals as this will greatly enhance the service life of your engine. The engine oil should be changed after the first 5 hours of operation. - Start the engine and allow it to idle until warm. This will usually take about 5 minutes. - Switch off the engine and raise the engine cover. Clean around the oil filler cap and remove.
1.31 MAINTENANCE 1.31 FUEL AND CARBURATION Filling the fuel tank: - Clean around the filler cap and neck of the fuel tank before filling. - Fill with fresh unleaded petrol from a clean container. - If a funnel is used ensure that it is clean. WARNING: PREVENT ACCIDENTS - Never attempt to fill the fuel tank with fuel in the vicinity of a naked flame or where there is a risk of a spark igniting the petrol.
1.32 MAINTENANCE 1.32 BATTERY The seated battery is located within the engine compartment beneath the fuel tank. With care this, will last for many years. WARNING: PREVENT ACCIDENTS - Take care to ensure that metal objects are prevented from coming into contact with the battery terminals and bodywork. Ensure that the screw down terminal connectors are tightly secured. Loose fittings may cause sparking. Regularly clean the terminals and coat with petroleum jelly.
1.33 MAINTENANCE 1.33 TYRES AND WHEELS The tractor is fitted with grassland tyres designed to provide optimum traction with minimum turf marking. For a good tractive performance check: - That the tyres are in good condition. - That the tyres are inflated to the recommended pressures. - That ground speed is suited to the conditions. Removing a front wheel: WARNING: PREVENT ACCIDENTS - Position the tractor on a firm, level surface and engage the parking brake before attempting to remove a wheel.
1.34 MAINTENANCE 1.34 LUBRICATION General: All bearings used on the tractor and sweeper collector are seated for life, except where specific greasing instructions are given. Grease Points: Use a good quality medium grease. Lubricate the following on a monthly basis: Front wheel bearings: Grease nipples are located on the inside faces of the wheels adjacent to the stub axles. Turn the wheels to full lock to gain access. Front inclined stub axle pivot brushes: Grease nipples.
1.35 MAINTENANCE 1.35 CUTTERDECK Replacing Primary Drive Belt: - Refer to the ‘Cutterdeck Level Setting’ procedure. - Move the height of cut lever to the deck levelling position. - Loosen the primary drive belt to the deck by releasing it from the drive tension pulley. - Remove the primary drive belt and replace. - Follow the remainder of the cutterdeck levelling procedure to ensure correct set-up and operation. Replacing the Secondary Drive Belt: - Follow the cutterdeck removal procedure.
1.36 CUTTERDECK MAINTENANCE 1.36 Continued. Cutterdeck Removal: - Refer to the ‘Cutterdeck Lever Setting’ procedure and move the height of cut lever to the deck levelling position. - Remove the R-clips and washers from the rear suspension brackets. - Remove the R-clips and washers from the rear lift links. - Disconnect the extension spring from the chassis. - Remove the R-clip from the hanger rod. Push the hanger rod through and then withdraw from between the hanger brackets.
1.37 MAINTENANCE 1.37 POWERED SWEEPER COLLECTOR Replacement of the Primary Drive Belt: - Refer to the ‘Attaching/Detaching the Sweeper Collector’. - Follow the procedure and detach the sweeper collector sufficiently to allow removal of the primary drive belt. - Fit a replacement drive belt and re-attach the sweeper collector as described. Replacement of the Brush Drive Belt: - Remove 2 M10 Nyloc nuts and plain washers and remove the plastic side guard.
1.38 GRASS CUTTING FAULTS 1.38 GRASS CUTTING FAULTS FAULT POSSIBLE CAUSE REMEDY Steps in cut grass height One end of cutterdeck out of ground contact. Reset cutterdeck levelling. Grass build-up under cutterdeck. Remove grass. Tyre pressures incorrect. Inflate to correct pressure. Undulating ground contours. Change direction of cut. Cutterblades worn or damaged. Sharpen or replace as necessary. Cutterblades out of balance. Replace as necessary. Cutterdeck gauge wheels damaged.
TROUBLE SHOOTING 1.39 1.39 TROUBLE SHOOTING FAULT The engine will not start with ignition key. Flat Battery. Engine will not start, is difficult to start or fails to continue running. POSSIBLE CAUSE REMEDY Cutterdeck switch is engaged. Move cutterdeck switch to disengaged. Parking brake is not applied. Set parking brake. Battery is flat. Charge the battery. Faulty electrical connections. Trace and correct fault. The seat switch is faulty. Replace switch. Fuse is blown. Replace fuse.
TROUBLE SHOOTING 1.40 1.40 TROUBLE SHOOTING FAULT Engine overheats. Tractor does not drive. Engine loses power. Abnormal vibration. POSSIBLE CAUSE REMEDY Engine load excessive. Reduce ground speed. Engine oil level is low. Add oil to engine. Cooling fins and air passages under engine blower housing are plugged. Remove obstruction from cooling fins and air passages. Air vents in engine cover blocked with debris. Clear vents of debris. Fan cover on top of engine blocked with debris.
TROUBLE SHOOTING 1.41 1.41 TROUBLE SHOOTING FAULT POSSIBLE CAUSE REMEDY Blade(s) do not rotate. Blade drive belt is worn, loose or broken. Install new blade drive belt. Blade drive belt is off pulley. Install blade drive belt and adjust for correct tension. Tyre pressures are incorrect. Check and adjust tyre pressures. Tractor is not level. Adjust the height adjustment cable rod assembly. Grass build-up under cutterdeck. Remove grass. Blade mounting screws are loose.
ELECTRICAL CIRCUIT DIAGRAM 1.42 1.
1.43 ELECTRICAL CIRCUIT DIAGRAM 1.43 No. DESCRIPTION. Parts No.