User's Manual

ManualsBrandsGiant ManualsPlumbing ProductGiant Giant Plumbing Product P200A-3100/5100

Contents:

Installation Instructions: page 2

Pump Specifications: pages 3-7

Parts List / Kits: page 8

Torque Specifications: page 8

Exploded View: page 9

Repair Instructions: page 10-11

Warranty Information: back page

Triplex Ceramic

Plunger Pump

Operating Instructions/

Repair and Service

Manual

Series

P200A-3100/5100

Updated 3/98

Stainless Steel Shown

Summary of content (12 pages)

PAGE 1
Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Series P200A-3100/5100 Stainless Steel Shown Contents: Installation Instructions: Pump Specifications: Parts List / Kits: Torque Specifications: Exploded View: Repair Instructions: Warranty Information: Updated 3/98 page 2 pages 3-7 page 8 page 8 page 9 page 10-11 back page
PAGE 2
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 1. The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication. 2.
PAGE 3
Specifications Model P217A-3100/5100 Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2000 PSI Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
PAGE 4
Specifications Model P218A-3100/5100 Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2000 PSI Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
PAGE 5
Specifications Model P219A-3100/5100 Volume ....................................................................................................... Up to 4.2 GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................................. Up to 90 PSI RPM ........................................................................................................
PAGE 6
Specifications Model P220A-3100/5100 Volume ....................................................................................................... Up to 4.7GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................................. Up to 90 PSI RPM ........................................................................................................
PAGE 7
Specifications Model P221A-3100 Volume ....................................................................................................... Up to 2.3GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................................. Up to 90 PSI RPM ..........................................................................................................
PAGE 8
P200A-3100/5100 SERIES PARTS LIST ITEM 1 2 2 3 3A 4 5 6 6A 7 8 9 10 10A 11 12A 12B 13 13 13 13 13 14 15 16 16A 16B 16C 16D PART NO. 08300 08301 08480 08302 07190 08005 08185 07188-0100 07223-0100 08303 08490 08492 07225-0100 07223-0100 01166 08020 01020 08465 08440 08466 08467 12258 06207 08333 08469-0100 08468-0100 08455 08456-0100 07204-0100 DESCRIPTION QTY.
PAGE 9
Exploded View - P200A-3100/5100 Series Unique for P2213100 or
PAGE 10
REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of fluid end of P200A-3100/5100 series pump Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1) With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32). Inspect the o-ring (33) for wear and replace if damaged.
PAGE 11
REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the connecting rods by tapping on the end of the shaft.
PAGE 12
P200A-3100/5100 DIMENSIONS (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.