HCD1010R/N, HCD1410R/N, HMF1010R/N, HMF1410R/N Horizon Elite™ Ice Machines (Remote Condensing) Order parts online www.follettice.com Operation and Service Manual Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N www.follettice.
HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Contents Welcome to Follett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Before you begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask that you review the installation manual (provided as a separate document) before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation.
Specifications Electrical Separate circuit and equipment ground required. Evaporator unit Standard electrical: 115/60/1 Maximum fuse: 15A Amperage: 5A Condensing unit Electrical 1010 Single-Phase 1010 3-Phase 1410 Single-Phase 1410 3-Phase 208-230V, 60Hz 208-230V, 60Hz 208-230V, 60Hz 208-230V, 60Hz 15A 15A 30A 25A 10.7A 9.9A 19.3A 14.
Water pressure 70 psi max. (483 kPa) 10 psi min. (69 kPa) Condenser unit Air temperature 120 F/49 C max. –20F/–29C min. Refrigeration §§ 3/8" liquid line §§ 5/8" suction line Note: Rack system installations require a capacity of 10,000 BTU/hr for 1010 machines and 13,000 BTU/hr for 1410 machines at 0 F (–18 C) evaporator temperature. Evaporator pressure regulator (not supplied) is required.
Dimensions and clearances §§ §§ §§ §§ §§ Entire front of ice machine must be clear of obstructions/connections to allow removal. 1" (26mm) clearance above ice machine for service. 1" (26mm) minimum clearance on sides. The intake and exhaust air grilles must provide at least 250 sq in (1615 sq cm) of open area. Air-cooled ice machines – 18" (458 mm) minimum clearance between discharge and air intake‑grilles.
Condensing unit 26.08" (662 mm) 36.25" (921 mm) 8 25.
Operation Cleaning/sanitizing and preventive maintenance (all models) Note: Do not use bleach to sanitize or clean the icemaker. Preventive maintenance Periodic cleaning of Follett’s icemaker system is required to ensure peak performance and delivery of clean, sanitary ice. The recommended cleaning procedures that follow should be performed at least as frequently as recommended, and more often if environmental conditions dictate. Cleaning of the condenser can usually be performed by facility personnel.
Fig. 2 2. Follow the directions on the SafeCLEAN Plus packaging to mix 1 gal. (3.8 L) of Follett SafeCLEAN Plus solution. Use 100 F (38 C) water. 3. Using a 1 quart (1L) container, slowly fill cleaning cup until CLEANER FULL light comes on. Do not overfill. 4. Place one Sani-Sponge™ in remaining sanitizing and cleaning solution and retain for Step 9. CLEANER FULL Note: Do not use bleach to sanitize or clean the icemaker. Fig. 3 5. Replace cover on cleaner cup.
Fig. 5 7. Disconnect coupling as shown. Fig. 6 8. Using disposable food service grade gloves, insert dry Sani-Sponge. 9. Insert Sani-Sponge soaked in SafeClean Plus (from Step 4). 10. Push both Sani-Sponges down ice transport tube with supplied pusher tube. 1 (40 16" 7m m) 2 3 Fig. 7 11. Remove and discard 16 inch (407 mm) pusher tube.
Fig. 8 12. Reconnect coupling. Press power switch ON. Ice pushes Sani-Sponges through ice transport tube. Fig. 9 13. Place a sanitary (2 gal. or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. 14. Collect 5.5 lbs (3 kg) of ice from unit. Discard ice and Sani-Sponges.
Service Ice machine operation (all models) Follett’s ice machine consists of five distinct functional systems covered in detail as follows: §§ §§ §§ §§ §§ Water system Electrical control system Mechanical assembly Refrigeration system Bin full The Horizon ice machine overview The Follett Horizon ice machine uses a horizontal, cylindrical evaporator to freeze water on its inner surface. The refrigeration cycle is continuous; there is no batch cycle.
Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors. Referencing the diagram below, water sensing probes extend down into the reservoir at the end of the evaporator assembly. The system works via electrical conductivity as follows: The probe labeled B is the common. When water is between any of the other probes and the common, the PC board will sense the activation.
“Bin full” detection system The Follett Horizon ice machine incorporates a unique “bin full” detection system that consists of the shuttle and actuator. The shuttle incorporates a flag and switch. Referencing the figure below, the normal running position of the flag is down, and the switch is closed. When the bin fills to the top and ice can no longer move through the tube, the machine will force the shuttle flag up, opening the switch and shutting the machine off.
Electrical system ATTENTION! To prevent circuit breaker/Hi-amp overload, wait 5 minutes before restarting this unit. This allows the compressor to equalize and the evaporator to thaw. Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine's status.
Error faults: The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor amperage limits, clogged drain, and low water alarm conditions. There are three types of errors namely “soft” (time delay) "hard" (reset), and “run”. §§ Soft errors will automatically reset after the 1 hour time delay or can be reset by cycling power. §§ Hard errors must be reset on the control board. §§ Run errors will give an indication of a problem, but will allow continuous normal operation.
Wiring diagram, evaporator unit Gearmotor data Gearmotor current 2.8A @ 115 V Gearmotor torque-out (high amp) trip point: 18 5.
Single-phase condensing unit wiring diagram FAN 1 FAN 2 COMPRESSOR CONTACTOR COIL see note A HP LP TERMINAL BOARD RECEIVER HEATER GRD POWER SUPPLY 230-60-1 FC P1 L2 L1 L3 T1 T3 F1 F2 HEATER THERMOSTAT L3 T3 L2 T2 L1 T1 POTENTIAL RELAY see note B COMPRESSOR CONTACTOR NC AUXILIARY SWITCH CRANK CASE HEATER COMPRESSOR CONTACTOR L1 L2 L3 T1 T2 T3 4 5 6 1 2 COMPRESSOR TERMINAL BLACK C S R START CAPACITOR WITH BLEEDER RESISTOR RED YELLOW HCD1010R/N, HMF1010R/N, HCD1410R/N
3-phase condensing unit wiring diagram FAN 1 FAN 2 TO "Y-OUT" AT PHASE MONITOR COMPRESSOR CONTACTOR COIL see note A HP L2 L1 P1 FFC TO "C" AT PHASE MONITOR L3 T1 T3 F1 F2 HEATER THERMOSTAT T3 L2 T2 L1 T1 TO "P1" AT TERMINAL BOARD COMPRESSOR CONTACTOR NC AUXILIARY SWITCH CRANK CASE HEATER COMPRESSOR TERMINAL TO "L2" AT TERMINAL C BOARD A "L1" B TO AT TERMINAL BOARD L1 L2 L3 T1 T2 T3 Y YOUT C 115 230 VAC VAC ICM402 3 PHASE MONITOR L1 L2 L3 BLACK C S TO "230 VAC" AT PHASE
Mechanical System Fig. 10 Evaporator disassembly 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. 2. Unscrew and disconnect transport tube from louvered docking assembly. Fig. 11 3. Remove gearbox insulation.. Fig. 12 4. Disconnect gear motor wires. Fig. 13 5.
Fig. 14 6. Remove gear motor bolts (1/2" wrench). 7. Remove gear motor and wipe auger shaft clean. WIPE AUGER SHAFT Fig. 15 8. Remove main housing insulation and shuttle insulation: Fig. 16 9. Remove front feed water tube from push-in fitting, shuttle drain tube, and shuttle switch.
Fig. 17 10. Remove 3 screws (with 3/16" allen wrench) then remove auger and main housing together. Note: Auger is sharp - wear protective gloves.: Fig. 18 11. Rotate auger to align opening in auger flange with stream divider. 12. Pull out auger.: Fig. 19 13. Remove and discard the ceramic mating ring and shaft seal.
Evaporator reassembly Fig. 20 14. Install ceramic mating ring and shaft seal. Caution: Do not touch the sealed surface of either part. Oil from bare skin will cause premature seal failure. 15. Use liquid hand soap on the rubber part of the ceramic seal when installing in main housing. Use supplied cardboard disc to press into recess. Cardboard disc 16. Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal. Do NOT touch! 17.
Fig. 23 22. Install shuttle switch. §§ Align holes with pins (Fig. 23.1) and depress switch button (Fig. 23.2) to clear shuttle tab. Fig. 24 23. Install shuttle drain tube and front feed water tube (Fig. 24). Fig. 25 24. Install main housing insulation and shuttle insulation: 25. Apply a coat of petro gel to auger shaft.
Fig. 26 26. Slide gear motor onto auger and install gear motor bolts (9/16" wrench). Fig. 27 27. Connect gear motor wires. Fig. 28 28. Pry auger forward and rotate auger using 1/2" wrench to align keyways. 29. Insert key fully. Fig. 29 30. Pry shaft forward to install retainer fork.
Fig. 30 31. Rotate retainer fork to align screw holes. 32. Install screws to secure retainer fork. Fig. 31 33. Install gearbox insulation. Fig. 32 34. Connect transport tube to louvered docking assembly.
Reservoir/rear bushing disassembly Fig. 33 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. Note: In many applications, removing the gearmotor, main housing, and auger will allow for the ice machine to be pulled out further for better access to rear components. 2. Slide ice machine forward to gain access. 3. Use Fig. 32 as disassembly guide. Note: Use petrogel when installing/reinstalling o-rings.
Refrigeration system Condenser unit operation The condensing unit is weatherproof and equipped to operate in ambient temperatures from –20 F to 120 F (–29 C to 48.9 C). The condensing unit is controlled by a low pressure control, which works in concert with a refrigerant solenoid valve on the evaporator module. On start-up, the refrigerant solenoid valve opens and suction pressure rises above the “on” set point of the control. The compressor and fan turn on and the refrigeration system operates.
Refrigeration system diagram CONDENSER UNIT SUCTION ACCUMULATOR LOW SIDE SERVICE VALVE W/ SERVICE PORT FILTER HIGH SIDE SERVICE VALVE W/ SERVICE PORT COMPRESSOR RECEIVER FILTER-DRIER SIGHT GLASS HIGH SIDE SERVICE VALVE W/ SERVICE PORT HIGH PRESSURE SWITCH CHECK VALVE LOW SIDE SERVICE VALVE W/ SERVICE PORT CONDENSER HEAD CONTROL VALVE CHECK VALVE EVAPORATOR UNIT HEAT EXCHANGER SOLENOID VALVE SIGHT GLASS HIGH SIDE SERVICE VALVE W/ SERVICE PORT HIGH SIDE SERVICE PORT LOW SIDE SERVICE VALVE W/
Refrigeration charge All service on refrigeration systems must be performed in accordance with all federal, state and local laws. It is the responsibility of the technician to ensure that these requirements are met. Recharging ice machine to other than factory specifications will void the warranty. R404A ice machine charge specifications Model Line Run Total Charge 1010/1410 0-100 ft (0-30.5 m) 12.5 lbs (5.44 kg) Note: Condensing unit shipped with 0.5 lb of R404A charge.
Troubleshooting Please see “Service” section for a description of each function. Ice machine disposition Legend: 1. ON Possible causes OFF Ice machine is in running condition but not making ice. . ON or OFF 1. 2. 3. 4. 5. 6. Corrective action FLASHING Defective compressor. Defective start relay. Defective start capacitor. Defective run capacitor. Defective main contactor. No output from PC board. 2. Machine in TIME DELAY without full 1.
Ice machine disposition Legend: ON Possible causes OFF ON or OFF Corrective action FLASHING 6. Ice machine is making ice. Excessive water in bin or coming into bin from transport tube. 1. Failed water sensors. Processor assumes there is no water when there is water. 2. Blocked reservoir vent. 3. Defective water feed solenoid valve. Stuck in open position. 1. Clean or replace water probe assembly. Check wiring connections. 2. Clean or replace vent tubes. 3. Replace water feed solenoid valve. 7. 1.
Replacement parts Evaporator assembly (Before Serial Number K81440) 2 10 2 1 2 3 5 4 21 31 14 31 7 13 11 8 12 9 31 29 37 27 20 17 2 10 15 17 3 16 32 18 17 17 25 26 28 24 28 17 19 36 13 31 31 6 33 31 13 31 23 22 30 35 34 31 34 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Tube, ice transport, insulated 01118181 2 Shuttle assembly 01118132 2 Shuttle assembly, IMDV 01118140 3 Switch, shuttle 01006261 4 Compression nozzle 01164912 5 O-ring, shuttle 01111848 6 Screw, reservoir (3 required) 206395 7 Auger hardware (includes screws, key, retainer) 01175587 8 Key 01164938 9 Bolt, gearmotor mounting (2) (remote condensing units), includes washers 01125012 10 Cartridge assembly, shuttle spring 01118033 10 Cartride,
Replacement parts Evaporator assembly (After Serial Number K81439) 2 10 2 1 2 3 5 4 21 31 31 7 14 13 11 8 12 9 31 29 37 2 10 27 20 17 3 15 17 16 32 18 17 17 25 26 28 24 28 17 19 36 13 31 31 6 33 31 13 31 23 22 30 35 34 31 36 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Tube, ice transport, insulated 01118181 2 Shuttle assembly 01118132 2 Shuttle assembly, IMDV 01118140 3 Switch, shuttle 01006261 4 Compression nozzle 01164912 5 O-ring, shuttle 01111848 6 Screw, reservoir (3 required) 206395 7 Auger hardware (includes screws, key, retainer) 01118611 8 Key 01164938 9 Bolt, gearmotor mounting (2) (self-contained units), includes washers 01118629 10 Cartridge assembly, shuttle spring 01118033 10 Cartridge, s
Low-side assembly 4 14 13 9 8 5 3 6 1 2 12 10 7 11 38 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Tubing, liquid line (includes insulation) 01071448 2 Tubing, suction line (includes insulation) 01121391 3 Sight glass 01165570 4 Electrical box support 01121292 5 Valve, expansion, thermal (includes TXV insulation) 01118942 6 Insulation, TXV (bulb and body) 502830 7 Valve, shut-off, liquid line 00107060 8 Kit, liquid line solenoid (Includes filter drier) 01191493 9 Insulation, bulb, TXV 00106534 10 Valve, shut-off, suction line 00107078 11
Electrical box 1 2 8 3 4 5 6 7 40 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Cover, electrical box, air/water-cooled 01118975 2 Board, control, 120 V (includes stand-offs) 01117829 3 Stand-offs (set of 8) 00130906 4 Switch, TDS 01165695 5 Switch, evaporator clean 01165703 6 Switch, ice machine power 01165711 7 Cord, power, 120 V 01111491 8 Cable, IMDV 01071596 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 41
Integration kit – top-mount and RIDE remote ice delivery Top mount configuration 2 1 10 13 2 11 3 12 4 5 RIDE model configuration 6 1 7 8 11 14 12 3 10 2 5 6 4 9 2 7 8 14 42 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gasket, coupling 00126532 8 Ring, locking (includes 00126532) 00171371 9 Ice transport tube, 10' (3m) 00171280 9 Ice transport tube, 20' (6m) 00171298 10 Insulation, transport tube 501176 Not shown Insulated polywire ice transport tube, per foot 00174896 11 Insulation, elbow 001
Skins assembly 1 10 2 9 6 3 4 5 8 11 7 44 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
Reference # Description Part # 1 Cover, front 01121417 2 Coupling (includes O-ring) 00171207 3 O-ring 00144675 4 Bulkhead fitting 00171215 5 Nut 00145342 6 Hose clamp 500377 7 Plate, strain relief 00192070 8 Louvered docking assembly, 1010 (includes strain relief plate, bulkhead fitting) 01121425 (1010 only) 8 Louvered docking station, 1410 (includes strain relief plate, bulkhead fitting) 01121433 (1410 only) 9 Screw 203460 10 Bulkhead connector kit 00171223 11 Cord and
1010 Single-phase condensing unit Top View Side View 4 1 4 14 2 12 5 15 16 18 19 12 5 6 17 20 11 9 10 7 3 8 7 8 13 13 Reference # Description Part # 1 Shroud 01018290 2 Condenser 01018324 3 Head pressure control valve 01021401 4 Condenser fan motor 01018266 5 Condenser fan guard 00123067 6 Receiver 01122514 7 Filter drier, liquid 01122522 8 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122605 9 Shut-off valve, suction lin
1410 Single-phase condensing unit Top View Side View 4 1 4 14 2 12 5 15 16 18 19 12 5 17 6 20 11 9 10 7 3 8 7 8 13 13 Reference # Description Part # 1 Shroud 01018290 2 Condenser 01018324 3 Head pressure control valve 01021401 4 Condenser fan motor 01018266 5 Condenser fan guard 00123067 6 Receiver 01122514 7 Filter drier, liquid 01122522 8 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122639 9 Shut-off valve, suction line
1010 3-phase condensing unit Top View Side View 4 1 4 14 2 12 5 15 16 12 5 6 17 18 9 11 10 7 7 19 3 8 8 13 13 Reference # Description Part # 1 Shroud 01018290 2 Condenser 01018324 3 Head pressure control valve 01021401 4 Condenser fan motor 01018266 5 Condenser fan guard 00123067 6 Receiver 01122514 7 Filter drier, liquid 01122522 8 Compressor (includes crankcase heater, check vale and filter driers) 01122621 9 Shut-off valve, suction line 00107078 10
1410 3-phase condensing unit Top View Side View 4 1 4 14 2 12 5 15 16 12 5 17 6 18 9 11 10 7 7 19 3 8 8 13 13 Reference # Description Part # 1 Shroud 01018290 2 Condenser 01018324 3 Head pressure control valve 01021401 4 Condenser fan motor 01018266 5 Condenser fan guard 00123067 6 Receiver 01122514 7 Filter drier, liquid 01122522 8 Compressor (filter driers) 01122647 9 Shut-off valve, suction line 00107078 10 Shut-off valve, liquid line 00107060 11
HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N 51
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Registratie van garanties en beoordeling van apparatuur Gefeliciteerd met uw aankoop van Follett ®-apparatuur. We hopen dat onze apparatuur uw verwachtingen invult of zelfs overstijgt, omdat we ernaar streven om hoogwaardige producten en diensten te leveren die u uitermate tevreden stellen! Lees de bijgevoegde installatie- en bedieningshandleiding zorgvuldig door. Het is belangrijk dat de installatie uitgevoerd wordt volgens de fabrieksspecificaties, zodat uw apparatuur zo efficiënt mogelijk werkt.
