ATP-TM-SP OPERATOR MANUAL FOR THE ADVANCED TARGET POINTER ILLUMINATOR AIMING LIGHT (ATPIAL) Rev.
SAFETY SUMMARY GENERAL This manual contains operating instructions and maintenance procedures which may cause injury or death to personnel, or damage to equipment if not properly followed. Prior to performing any task, the WARNINGs, CAUTIONs and NOTEs included in that task shall be reviewed and understood.
SAFETY PRECAUTIONS The following general safety precautions supplement the specific WARNINGs, CAUTIONs and NOTEs that appear elsewhere in this manual. WARNING The Advanced Target Pointer Illuminator Aiming Light (ATPIAL) emits both visible and invisible laser radiation. Nominal Skin Hazard Distances (NSHD) and Nominal Ocular Hazard Distances (NOHD) for safe operation are listed in Table i-1. Exposure to the ATPIAL’s laser beams within these distances can cause irreversible damage to the human eye.
WARNING • • • • Do not stare into the laser beams. Do not look into the laser beams through binoculars or telescopes. Do not point the laser beams at mirror-like surfaces. Do not shine the laser beams into other individuals’ eyes. WARNING Laser eye protection should be provided to maintenance personnel, laser operators, and all personnel at risk from laser radiation. Provided protection should be appropriate for the Optical Densities (OD) specified in Table i-1.
WARNING IR lasers are detectable by an enemy using night vision devices. Detection is easier in smoky, foggy, or rainy conditions. To reduce the risk of detection by an enemy using night vision devices, avoid prolonged activation of the IR lasers. WARNING Remove the ATPIAL from the weapon before inspecting, cleaning, or performing other maintenance functions. WARNING The ATPIAL is designed to be used with destructive weapon systems.
WARNING • Do not short circuit, puncture, disassemble, crush, or incinerate battery. • Do not attempt to recharge battery. • Prior to use, inspect battery for cracks, dents, leakage, or bulging. Never install a defective battery in the ATPIAL. WARNING Lithium batteries can explode or cause burns if disassembled, shorted, recharged, or exposed to water, fire, or high temperatures (above 100°C or 212°F). Do not place loose batteries in a pocket or other container containing metal objects.
WARNING Failure to properly secure the ATPIAL to the rail may lead to boresight repeatability and zeroing issues. In extreme cases, the ATPIAL could fall off the rail, thereby exposing the operator or other personnel to the ATPIAL laser(s). WARNING Prior to conducting routine or periodic maintenance on the ATPIAL, ensure the Mode Selector is turned to the O (OFF) position. WARNING Isopropyl alcohol is flammable and toxic. To avoid injury, keep away from open fire and use in a well ventilated area.
TABLE OF CONTENTS SAFETY SUMMARY ....................................................................... i TABLE OF CONTENTS ............................................................... vii LIST OF FIGURES ........................................................................ ix LIST OF TABLES ........................................................................... x CHAPTER 1 ......................................................................................1-1 INTRODUCTION .....................
TABLE OF CONTENTS (Continued) CHAPTER 3 ......................................................................................3-1 MAINTENANCE ...........................................................................3-1 SECTION I ...................................................................................3-1 MAINTENANCE AND TROUBLESHOOTING .............................3-1 3.1 TROUBLESHOOTING .....................................................3-1 3.2 INSPECTION / CLEANING ..........................
LIST OF FIGURES Figure 1-1. ATPIAL Mounted to M4/M4A1 (Top Mount). ................ 1-1 Figure 1-2. Major Components. .......................................................1-6 Figure 1-3. Features and Controls (Front View). .............................1-8 Figure 1-4. Features and Controls (Rear View). .............................1-8 Figure 2-1. Battery Installation. ........................................................2-2 Figure 2-2. Rail Grabber Bracket. ..............................................
LIST OF TABLES Table i-1. Laser Safety Parameters .................................................... ii Table 1-1. Technical Specifications. ................................................1-5 Table 1-2. List of Major Components. .............................................1-6 Table 1-3. List of Features and Controls. ........................................1-9 Table 2-1. Shot Group Movement for Aim Lasers ...........................2-6 Table 2-2. Shot Group Movement for Aim Lasers ......................
CHAPTER 1 INTRODUCTION SECTION I GENERAL INFORMATION Figure 1-1. ATPIAL Mounted to M4/M4A1 (Top Mount). 1.1 SCOPE This manual is intended for use by operators of the Advanced Target Pointer Illuminator Aiming Light (ATPIAL). It provides a system description, operational procedures, and maintenance responsibilities. Complete familiarization with this manual prior to using the equipment, will ensure safe operation and maximum effectiveness of the ATPIAL.
1.2 MODEL NUMBER AND EQUIPMENT NAME This manual applies to the following ATPIAL models: a. ATP-000-A18, ATPIAL, Tan b. ATP-000-A22, ATPIAL, Black 1.3 MANUFACTURER L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 USA 1.4 PURPOSE OF EQUIPMENT The ATPIAL is a multifunction laser device that emits visible or infrared (IR) light used for precise weapon aiming and target / area illumination. 1.
1.
SECTION II EQUIPMENT DESCRIPTION 1.6 SYSTEM DESCRIPTION The ATPIAL is a multifunction laser device that emits visible or IR light used for precise weapon aiming and target / area illumination. The Visible Aim Laser provides for active target acquisition in low-light and close quarters combat situations without the need for night vision devices.
1.7 TECHNICAL SPECIFICATIONS Table 1-1. Technical Specifications. WEIGHT AND DIMENSIONS Weight (with battery) 7.5 ounces Length 4.6 inches Width 2.8 inches Height 1.6 inches POWER / PERFORMANCE Batteries One 3V DL123A * Battery Life >6 Hours in DH (DUAL HIGH) Waterproof 6m for one hour LASERS Visible Aim Laser Output Power 4.0 mW (± 1.0 mW) Beam Divergence 0.5 mrad (+ 0.3 / -0.
1.8 MAJOR COMPONENTS The ATPIAL system includes the components shown in Figure 1-2. Table 1-2 provides a brief functional description of each item. The “Key” column in Table 1-2 corresponds to the label numbers in Figure 1-2. 1 2 10 3 4 5 9 6 7 8 Figure 1-2. Major Components. Table 1-2. List of Major Components. Key Major Component Function 1 Soft Carrying Case Protects the ATPIAL and accessories while in a field environment.
1.8 MAJOR COMPONENTS (Continued) Table 1-2. List of Major Components (Continued). Key Major Component Function 3 Quick Reference Guide Provides at-a-glance operating instructions for the ATPIAL. 4 ATPIAL Assembly A handheld or weapon mounted multifunction laser device that emits visible or IR light for precise weapon aiming and target / area illumination. 5 3/32” Hex Head Wrench Used to remove / install the ATPIAL safety screws.
1.9 FEATURES AND CONTROLS Figures 1-3 and 1-4 show features and controls for the ATPIAL. Table 1-3 provides a brief functional description of each item. The “Key” column in Table 1-3 corresponds to the label numbers in Figures 1-3 and 1-4. 3 2 1 8 4 7 6 5 Figure 1-3. Features and Controls (Front View). 10 9 11 15 14 13 Figure 1-4. Features and Controls (Rear View).
1.9 FEATURES AND CONTROLS (Continued) Table 1-3. List of Features and Controls. Control/ Indicator Function 1 Aim Neutral Density / Opaque Lens Cap When placed over the Aim Lasers, reduces scatter from the IR Aim Laser, and blocks emission of the Visible Aim Laser. 2 Safety Screw (shown in lockout position) When installed in the lockout position, prevents the Mode Selector from being turned to the high power laser settings (i.e., AH, IH, DH).
1.9 FEATURES AND CONTROLS (Continued) Table 1-3. List of Features and Controls (Continued). Key Control/ Indicator 8 Visible Aim Laser Used to provide a precision aim point or to mark targets at close range during the day or night, without the need of night vision devices. It may also be used for boresighting the ATPIAL during daylight hours. 9 Battery Cap / Compartment Provides secure housing for the 3V lithium battery that powers the ATPIAL.
CHAPTER 2 OPERATING INSTRUCTIONS SECTION I PREPARATION FOR USE AND INSTALLATION 2.1 PREPARATION FOR USE Unpacking the Equipment Open the soft carrying case and verify that all major components listed in Table 1-2 are present. Check the ATPIAL assembly to ensure the following additional items are installed: a. Battery Cap b. Safety Screw c. Remote Jack Plug d. Aim Neutral Density / Opaque Lens Cap e.
2.2 BATTERY HANDLING Battery Inspection Before installation, inspect the 3V lithium battery for any cracks, dents, leakage, or bulging. Never install a defective battery in the ATPIAL. Battery Installation WARNING Ensure the Mode Selector is turned to the O (OFF) position before attempting to install, remove, or replace batteries. CAUTION Do not ship or store the ATPIAL with battery installed. Unscrew the battery cap and install one battery with the positive terminal facing out as shown in Figure 2-1.
2.3 MOUNTING PROCEDURES Rail Grabber Bracket The ATPIAL is equipped with an integral rail grabber bracket (Figure 2-2) that is designed for direct attachment to weapons with a MIL-STD-1913 rail. RECOIL LUG MOUNTING SCREW Figure 2-2. Rail Grabber Bracket. Mounting Configurations The ATPIAL can be mounted on either the top or side rails of the host weapon. Mounting Instructions WARNING Failure to properly secure the ATPIAL to the rail may lead to boresight repeatability and zeroing issues.
2.3 MOUNTING PROCEDURES (Continued) WARNING Be sure the weapon is CLEAR and SAFE before proceeding. NOTE The ATPIAL may be placed at any position (forward and aft) on the rail that is most convenient for the operator. However, the entire length of the mounting surface must be fully supported (in direct contact) by the MIL-STD-1913 rail.
2.4 BORESIGHT ADJUSTERS The ATPIAL is equipped with boresight adjusters for independent adjustment of the aiming and illumination beams in both elevation and windage (azimuth). ILLUMINATOR ADJUSTERS AIM LASER ADJUSTERS Figure 2-3. Boresight Adjusters. Aim Laser Adjusters The ATPIAL Visible and IR Aim Lasers are co-aligned. Therefore, a single set of adjusters moves both aiming beams, and boresighting / zeroing can be accomplished using either the Visible or IR Aim Laser.
2.4 BORESIGHT ADJUSTERS (Continued) TOP ADJUSTER SIDE ADJUSTER Figure 2-4. Aim Laser Adjusters (Top Mounted). Table 2-1. Shot Group Movement for Aim Lasers (Top Mounted).
2.4 BORESIGHT ADJUSTERS (Continued) TOP ADJUSTER SIDE ADJUSTER Figure 2-5. Aim Laser Adjusters (Left Side Mounted). Table 2-2. Shot Group Movement for Aim Lasers (Left Side Mounted).
2.4 BORESIGHT ADJUSTERS (Continued) SIDE ADJUSTER BOTTOM ADJUSTER Figure 2-6. Aim Laser Adjusters (Right Side Mounted). Table 2-3. Shot Group Movement for Aim Lasers (Right Side Mounted).
2.4 BORESIGHT ADJUSTERS (Continued) Illuminator Adjusters Table 2-4 indicates the direction of adjuster rotation and resultant illumination beam movement when the ATPIAL is top mounted. Tables 2-5 and 2-6 indicate the direction of adjuster rotation and resultant illumination beam movement when the ATPIAL is side mounted (left / right). TOP ADJUSTER SIDE ADJUSTER Figure 2-7. Illuminator Adjusters (Top Mounted). Table 2-4. Beam Movement for the IR Illuminator (Top Mounted).
2.4 BORESIGHT ADJUSTERS (Continued) SIDE ADJUSTER BOTTOM ADJUSTER Figure 2-8. Illuminator Adjusters (Left Side Mounted). Table 2-5. Beam Movement for the IR Illuminator (Left Side Mounted).
2.4 BORESIGHT ADJUSTERS (Continued) TOP ADJUSTER SIDE ADJUSTER Figure 2-9. Illuminator Adjusters (Right Side Mounted). Table 2-6. Beam Movement for the IR Illuminator (Right Side Mounted).
2.5 BORESIGHTING PROCEDURES The ATPIAL incorporates a factory preset feature that may be used to quickly bring the co-aligned Visible and IR Aim Lasers nearly parallel with the barrel of the host weapon. CAUTION Do not force the adjusters beyond their end of travel. Forcing them will damage the adjusters or internal components.
2.5 BORESIGHTING PROCEDURES (Continued) Table 2-7. Weapon Offsets.
2.6 ZEROING PROCEDURES NOTE The boresight adjusters move the aiming beams at the rate of approximately 0.2 mrad per click. Two clicks = 1 box on a standard 25-meter zeroing target. After establishing the factory preset or boresighting the ATPIAL / weapon combination, the ATPIAL may be zeroed to the weapon via live fire at a 25-meter range as described below. Table 2-7 provides target offsets that must be applied to the 25-meter zeroing target.
2.6 ZEROING PROCEDURES (Continued) 7. Fire a 3-round shot group and note the center of the shot group relative to the designated strike point. Re-tighten the rail grabber bracket. 8. Rotate the Aim Laser adjusters to move the center of the shot group to the designated strike point. 9. Fire another 3-round shot group and again observe the center of the new shot group relative to the designated strike point. 10.
SECTION II OPERATING INSTRUCTIONS 2.7 MODES OF OPERATION Table 2-8 describes the modes of operation for the ATPIAL. Table 2-8. Modes of Operation. Position VIS AL O OFF P PROGRAM AL DL AH IH DH 2-16 Mode VISIBLE AIM Class 3R AIM LOW Class 3R DUAL LOW Class 3B AIM HIGH Class 3B ILLUMINATOR HIGH Class 3B DUAL HIGH Class 3B Remarks Visible Aim Laser is selected. The ATPIAL will not operate. Prevents inadvertent emission of laser energy.
2.8 MODE SELECTION WARNING The Class 3R lasers (low power) described in Table 2-8 may be used in force-on-force training only if opposing forces are beyond the NOHD values shown in Table i-1. WARNING The Class 3B lasers (high power) described in Table 2-8 shall NOT be used in force-on-force training. WARNING To prevent inadvertent activation of the lasers, the ATPIAL should be in the O (OFF) position when not in use. Modes of operation are accessed by turning the Mode Selector to the desired position.
2.8 MODE SELECTION (Continued) Safety Screw WARNING The safety screw shall be installed in the lockout position when the ATPIAL is in storage, being returned to the armory, or distributed to field personnel. A removable safety screw installed in the lockout position prevents the Mode Selector from being turned to the high power laser settings (i.e., AH, IH, DH).
2.9 MODE ACTIVATION NOTE The ATPIAL is equipped with a shut-down feature that will automatically turn off any laser that has been activated for five continuous minutes. To reactivate, press (single tap) the FIRE Button. Once the mode of operation has been selected, the ATPIAL may be used in that mode by activating the system as follows: Momentary Operation Pressing and holding the FIRE Button operates the ATPIAL in the selected mode.
2.9 MODE ACTIVATION (Continued) CAUTION When the Remote Cable Switch is plugged into the remote jack, it automatically locks in place. To remove it, pull back on the cable sleeve. Do not remove the Remote Cable Switch by pulling on the cable itself. NOTE The ATPIAL comes with a jack plug installed in the remote jack that must be removed and stored before installing the Remote Cable Switch. CABLE SLEEVE Figure 2-12. Installation of the Remote Cable Switch.
2.9 MODE ACTIVATION (Continued) Dual Button Remote The optionally available Dual Button Remote (DBR) is operated in the same manner as the standard Remote Cable Switch. However, in addition to remote activation of the ATPIAL, it also provides control over a second electrooptical device (e.g., M3X, etc.). The DBR may be mounted on a MIL-STD-1913 rail as follows: 1. Position the DBR with the recoil lug aligned with the desired recoil groove of the weapon’s rail. 2.
2.9 MODE ACTIVATION (Continued) The cables may then be plugged into the remote jacks of two separate devices. The smooth Activation Button corresponds to the cable with the raised, black plug end. The embossed Activation Button corresponds to the cable with the recessed, gray plug end (see Figure 2-14). Figure 2-14. DBR Activation Buttons. 2.10 USING THE AIM LASERS Modes of operation for the Visible and IR Aim Laser are selected and activated as described in sections 2.8 and 2.9, respectively.
2.10 USING THE AIM LASERS (Continued) AIM NEUTRAL DENSITY / OPAQUE LENS CAP OR PATTERN GENERATOR ILLUMINATOR DIFFUSER Figure 2-15. Lens Caps Uninstalled. Figure 2-16. Lens Caps Installed.
2.10 USING THE AIM LASERS (Continued) Pattern Generators Five different Pattern Generators are supplied with the ATPIAL for command and control purposes. When individually installed over the Aim Lasers, they project a specific holographic design over the aim point of the laser. The shapes are visible with the naked eye if using the Visible Aim Laser, and with night vision devices if using the IR Aim Laser.
2.11 USING THE IR ILLUMINATOR (Continued) SPOT FLOOD Figure 2-18. IR Illuminator Focus Ring. Diffuser Lens Cap When installed over the IR Illuminator, the Diffuser Lens Cap spreads the laser energy over an angle of at least 45 degrees, allowing for illumination of a wider area. It is most effective when used in conjunction with the Illuminator Focus Ring adjusted to the widest beam (flood) setting.
2.11 USING THE IR ILLUMINATOR (Continued) IR Illuminator Pulse Rate In addition to momentary and continuous modes of operation, the IR Illuminator may be programmed to operate in pulse mode at either 1, 2, 4, or 8 pulses per second. NOTE To access the programming mode, the Mode Selector must be turned to the desired pulse rate within 5 seconds of pressing the FIRE Button. 1. With the Mode Selector turned to the P (PROGRAM) position, hold down the FIRE Button. 2.
2.12 LED STATUS INDICATOR An LED is incorporated into the body of the ATPIAL as shown in Figure 2-19. A list of possible LED indications is provided in Table 2-10. LED STATUS INDICATOR Figure 2-19. LED Status Indicator. Table 2-10. LED Status Indicator.
2-28
CHAPTER 3 MAINTENANCE SECTION I MAINTENANCE AND TROUBLESHOOTING WARNING Prior to conducting routine or periodic maintenance on the ATPIAL, ensure the Mode Selector is turned to the O (OFF) position. 3.1 TROUBLESHOOTING The procedures below will help correct some of the basic problems that may arise with the ATPIAL. If the equipment malfunction is not listed, or the actions listed do not correct the fault, refer to section 3.4 for additional guidance. Table 3-1. Troubleshooting Procedures. Malfunction 1.
3.1 TROUBLESHOOTING (Continued) Table 3-1. Troubleshooting Procedures (Continued). Malfunction 1 (cont). Laser(s) appear weak or are not visible when activated. Probable Cause e. Battery improperly installed. Corrective Action e. Verify battery is properly installed (section 2.2). f. Battery power is low. f. Replace battery (section 2.2). g. Clean battery compartment / contacts (section 3.2). a. Cycle power. b. “Wake” the system by pressing (single tap) the FIRE Button, Remote Cable Switch, or DBR. c.
3.2 INSPECTION / CLEANING The operator should inspect the ATPIAL before each use and after it has been in extreme conditions, such as prolonged exposure to intense temperatures. The following procedures will prolong the life of the ATPIAL and help ensure safe operation. WARNING Isopropyl alcohol is flammable and toxic. To avoid injury, keep away from open fire and use in a well ventilated area.
3.2 INSPECTION / CLEANING (Continued) Laser Ports Inspect the laser ports for dirt, dust, and grime. Remove any large particles or loose dirt using air or a soft cloth. Fine cleaning should be performed using lens tissue and lens cleaning solution. Clean water, isopropyl alcohol, or general purpose window cleaner may be used to remove stubborn stains. Avoid using excessive force as this may scratch the lenses. Remote Jack Inspect the remote jack for corrosion, dirt, and damage.
3.3 CORRECTIVE MAINTENANCE (Continued) Replacing Battery Compartment O-Ring 1. Unscrew the battery cap until it comes free of the battery compartment threads. 2. Use the fingers of one hand to squeeze the battery compartment o-ring while simultaneously pushing it out of its retaining groove. Grasp the o-ring with fingers of the other hand and pull it off the battery compartment threads. 3. Use a cotton swab dipped in isopropyl alcohol to clean the o-ring retaining groove of any dirt, grease, or debris. 4.
3.3 CORRECTIVE MAINTENANCE (Continued) Replacing Battery Cap / Battery Cap Lanyard 1. Unscrew the battery cap until it comes free of the battery compartment threads. 2. Use the fingers of one hand to squeeze the thin battery compartment o-ring while simultaneously pushing it out of its groove. Grasp the o-ring with fingers of the other hand and pull it off the battery compartment threads. 3. Simultaneously stretch and pull the larger eye of the battery cap lanyard off the battery compartment threads. 4.
3.3 CORRECTIVE MAINTENANCE (Continued) 7. Simultaneously stretch and pull the larger eye of the battery cap lanyard over the battery cap threads. Work the lanyard until it is seated neatly in the groove closest to the ATPIAL housing. 8. Stretch the o-ring over the battery compartment threads and slip it into its retaining groove (see Figure 3-1). 9. Reinstall the battery cap and tighten. Replacing IR Illuminator Diffuser Lens Cap 1.
3.3 CORRECTIVE MAINTENANCE (Continued) Replacing Aim Neutral Density / Opaque Lens Cap or Pattern Generator 1. If applicable, pull both retaining straps off the Lens Cap attachment points. Attachment points are located on both the top and bottom sides of the ATPIAL housing. ATTACHMENT POINTS Figure 3-4. Lens Cap Attachment Points. 2. Examine the replacement lens cap. Note that one side is flat and the other side is contoured.
3.3 CORRECTIVE MAINTENANCE (Continued) GLOSSY IR AIM LASER Figure 3-5. Positioning the Lens Cap. 4. Stretch the eyes of the lens cap lanyard over the attachment points. 5. Flip the lens cap over the IR Aim Lasers. Replacing Safety Screw 1. Remove safety screw by using a 3/32 inch hex head wrench. Turn counterclockwise. 2. Install replacement safety screw in the lockout or storage location. Using a 3/32 inch hex head wrench, turn clockwise to tighten.
SECTION II SERVICE / PACKING AND UNPACKING 3.4 RETURN INSTRUCTIONS For service, repair, or replacement, first e-mail returns.insight@l-3com.com or call toll-free 1-877-744-4803. To assist with determining if the item is repairable, the following information will be requested: a. Serial number of the defective item; b. Thorough description of the malfunction, defect, or damage; and c. If known, an explanation as to how the malfunction, defect or damage occurred.
3.4 RETURN INSTRUCTIONS (Continued) Place the item and a copy of the test report or detailed description of the failure in a suitable packing container. Mark the package with “Field Return” and the RMA number. Ship via fastest, traceable, pre-paid means to: L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 3.
3-12
APPENDIX A END ITEM COMPONENTS AND REPAIR PARTS A.1 SCOPE This Appendix lists end item components and repair parts available for the ATPIAL.
A.2 END ITEM COMPONENTS 1 2 10 3 4 5 9 6 7 8 Figure A-1. End Item Components. Table A-1. List of End Item Components. ITEM NATIONAL NO.
A.3 REPAIR PARTS 2 3 4 1 6 5 7 Figure A-2. ATPIAL Assembly. Table A-2. List of Repair Parts. ITEM NATIONAL PART DESCRIPTION NO.
A-4
APPENDIX B ACCESSORIES B.1 SCOPE This Appendix lists additional items authorized for support of the ATPIAL. Table B-1. List of Accessories.
E-2
The ATPIAL is designed and produced by: L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 USA Phone 603.626.4800 / Fax 603.626.4888 www.l3warriorsystems.com This manual contains technical data whose export is governed by the U.S. International Traffic in Arms Regulations (ITAR). This information must not be transferred to a foreign person without the proper authorization of the U.S. Government.
