XPR522 XPR540 XPR SERIES INSTALLATION / OWNER'S MANUAL Mobile Power Amplifiers
Preparation Please read entire manual before installation. Due to the technical nature of amplifiers, it is highly recommended that your DUAL amplifier is installed by a professional installer or an authorized dealer. Before You Start • Disconnect negative battery terminal. (consult a qualified technician for instructions) • Avoid installing the amplifier where it would be subject to high temperatures, such as from direct sunlight, or where it would be subject to dust, dirt or excessive vibration.
Connection Descriptions Note: Be sure to follow specific instructions included with your amplifier installation kit (not included with this amplifier). The information below should be used a general guideline only. Power Wire (BAT+) • Disconnect negative battery terminal before proceeding. Consult a qualified technician for instructions if you are unsure. • Plan wire routing before cutting any wires to length. Begin by routing the power +12V wire from the battery to the amplifier location.
Audio Inputs and Controls XPR522 XPR522 XPR522 1 3 2 4 5 6 XPR540 1 4 7 2 3 4 5 6 1 RCA Line Inputs 5 Crossover Frequency Control 2 Speaker Inputs 6 Bass Boost 3 Gain 7 Input Mode 4 Crossover Mode
Power and Speaker Connections XPR522 XPR522 1 2 4 3 5 XPR540 1 2 3 4 5 1 Ground Connection 4 Fuse(s) 2 Remote Connection 5 Speaker Connection(s) 3 +12VDC Battery Connection 5
Typical Wire Routing Main Power Connections Connect +12V, GND and REM wires accordingly. A suitable fuse MUST be installed on the +12V lead within 18" of the battery for protection of the vehicle’s electrical system. 6 Fuse Rating Power/Ground Wire Size When replacing fuses, make sure new fuse is the correct type and amperage. Using an incorrect fuse could damage the amplifier. For optimum performance, use only the wire size listed below or larger. Make sure to use the same size power and ground wire.
Amplifier Connections Speaker Connections 2 Speakers (stereo) Subwoofer (mono) Typical Stereo Wiring Typical Bridged Wiring Connect speaker wires observing polarity. The minimum impedance load for the XPR522 or XPR540 is 2 ohms stereo and 4 ohms bridged. Use of loads lower than these is not recommended and may cause amplifier damage. The XPR522 and XPR540 can be wired for stereo, bridged or stereo/ bridged simultaneous operation.
Configuration/Setup Input level Control The input level control (gain) is used to obtain the best possible match between the head unit audio output and the amplifier input. • Begin by turning the input level control fully counterclockwise. • Next, turn up the head unit volume control around 3/4 of the way up. • Adjust the input level control clockwise until audible distortion is heard, then slightly counterclockwise to provide the best match. • Repeat for all input level controls.
Limited One-Year Warranty This warranty gives you specific legal rights. You may also have other rights which vary from state to state. Dual Electronics Corp. warrants this product to the original purchaser to be free from defects in material and workmanship for a period of one year from the date of the original purchase. Dual Electronics Corp.
Specifications XPR522 Power Output: 150 Watts x 2 channels @ 4 ohms 300 Watts x 2 channels @ 2 ohms 600 Watts x 1 channel @ 4 ohms (bridged) Peak Music Power Output: 600 Watts @ 4 ohms Signal to noise ratio: 75dBA (reference: 1 watt into 4 ohms) Frequency response: 20Hz ~ 20kHz Amplifier dimensions: 2.76" x 9.09" x 10.55" Typical installation dimensions: 3.75" (D) x 10.25" (W) x 11.
Troubleshooting Problem Cause Action +12V wire not connected or incorrect voltage Check connections for proper voltage REM wire not connected or incorrect voltage (11~16VDC) Unit will not turn on (no power LED indicator) GND wire not connected Fuse(s) blown Speaker wires not connected Volume turned all the way down One or more speaker wires touching each Unit has power - LED is other or touching chassis ground blue (but no sound) Speaker(s) defective or damaged Input signal not connected Unit blows fus
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