INTRODUCTION This manual was prepared by the Crosman Arms Company, Inc., Fairport, New York, for reference in servicing all models of Crosman Pellgun Rifles, Pistols and Accessories. The illustrations and written directions in this manual will be an aid in rendering good quality repair service to your customer. The arrangement of the parts in the illustrations, so far as possible, are in the same relative positions as in the assembled unit.
INDEX CROSMAN REPAIR MANUAL SECTION MODEL TYPE 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 100-101-102-104 107-108 109-110 120 140-147 113-114 118 Repeater 160-167 105-106 111-112-115-116 130-137 150-157 180 400 Repeater 166 Repeater 45 BB Single Action 6 Single Action 600 Semi-Auto.
IDENTIFICATION OF ALL CROSMAN MODELS MODEL 100 - .177 Cal. 101 - ,22 Cal. Single Shot pump type air rifle MODEL 102 - .22 Cal. 104 - .177 Cal. Magazine pump type air rifle MODEL 107 - .177 Cal. 108 - .22 Cal Single Shot pump type air rifle Town and Country Model MODEL 109 - .177 Cal. 110 - .22 Cal Single Shot pump type air rifle. Town & Country Jr. Model MODEL 120 - .22 Cal. Single shot pump type air rifle Not produced in .177 Cal.
IDENTIFICATION OF ALL CROSMAN MODELS
IDENTIFICATION OF ALL CROSMAN MODELS
IDENTIFICATION OF ALL CROSMAN MODELS Model 38C (Combat) and 38T (Target) Revolvers are 6 shot CO2 Powered Single and Double action designed to shoot Crosman .22 Cal.
FRONT SIGHT PAGE 1.1 PUMP - TRIGGER AND SIGHT ASSEMBLY FOR EARLY MODEL PUMP RIFLE 101-23 BARREL 101-4 100-4 USED ON MODEL S CENTER STRAP COMPRESSIO N TUBE 101-40 101-47 FR ONT~ ' REAR SIGHT LOC K NUT / 101-3 REA R SIGHT BRIDG E SIGHT '" STEEL INSERT ~ 110-15 PUM~ r- , I 101-44 WASHER 113-72 101-2 o TRIGGER 101-7 TRIGGER GUARD ASSEMBLY 101-64 , < .
VALVE, HAMMER & BREECH BOLT ASSEMBLY FOR OLD STYLE PUMP RIFLES PAGE 1.2 BREECH BOLT SCREW 101-52 BREECH BOLT PIN 101-12 USED ON MODELS 100 101 102 104 BREECH BOLT ASSEMBLY 101-69 ,,,COMPRESSION CHAMBER 101-20 BREECH BLOCK 101-48 .... ........ CHECK VALVE ASSEMBLY '?Jj'0'-66 , " 'CiJ01-62 SPRING RETAINER '" CHECK VALVE , ........... HAMMER SLEEVE 101-39 ',SPRING , ,, "' ..... , 101-43 , \ra~r~EXHAUSTVALVE STEM ASSEMBLY ......... "'.....
II .... .... I .... I PAGE 1.3 PUMP ASSEMBLY FOR RIFLE .... .... .... USED ON MOD ELS <, 100 101 102 lEVER UNI< BUSHING 140-23 104 lEVERUHK 140-21 107 108 109 - 110 120 140 147 PLUNGER GUIDE ............
FEED MECHANISM FOR REPEATER RIFLE PAGE 1.4 USED ON MODELS FOR BARR EL SET SCREW 102·28 102 104 SWINGING CAM 102-63 MAGAZ INE SET SCREW 102-68 BARREL 102-4 .e>; 104-4 CROSS FEED AS SEMBLY 102·80 o CAM PIN 102·16 CENTER STRAP 102-40 MAGAZ INE 102-69 104-69 ._---- SECTION OF BREEC H BLOCK 102-48 .............. BREECH COVER AS SEMBLY 102·74 OR 102·75 BREECH BOLT AS SEMBLY 102·73 '-..,,,,.
Page 1-A DISASSEMBLY PROCEDURE FOR AIR RIFLES MODELS 100-101-102-104 (REFER TO DRAWINGS PAGE 1.1, 1.2, 1.3, 1.4 1. Clamp Rifle in vise on Breech Block (101-48). 2. Remove Stock and Stock Bolt. 3. Pull Hammer out to cock and unscrew Hammer Plug. (121-15). 4. Unscrew Hammer Spring Lock Nut. (101-5). Use Special Wrench (T-l). Remove Hammer Sleeve (101-39) Remove Hammer Spring (101-8). 5. 6. Remove Breech Bolt Screw (101-52) Remove Breech Bolt Stop (101-51) Remove Breech Bolt Ass'y. (101-69).
Page I –B REFER TO ITEMS 1-2 -3 -4 -5 -6 -7 PAGE I-A FOR DISASSEMBLY. Inspect Check Valve and Exhaust Valve Gasket and Metal Seats for damaged surfaces. Valve heads must be tight on Stems. NOTE: Various systems were used on these models. System shown on Page 1.2 should be installed on all 100-101-102-104 Models repaired. If Valve Assembly turns while removing Body Lock Nut, remove Barrel Set Screw (101 - 28) and line up air hole in Valve with lineup Pin tool No . T-3.
Page I –C Note: Various styles of Breech Bolts were used on these Models. Drawings on Page 1.2 shows latest styles only. REFER TO ITEM 5 PAGE 1-A FOR DIS-ASSEMBLY OF 100 and 101 Models. BREECH BOLT ASSEMBLY: Part #102-73 used on Model 102 Part #104-73 used on Model 104 REFER TO DRAWING PAGE 1.4 PUMP LEVER ASSEMBLY: DRAWING PAGE 1.3 Used on Air Rifle Models 100-101-102-104 FUNCTION: To compress air into compression Chamber. MALFUNCTIONS: CORRECTIVE MEASURES: 1.
Page 1.D CROSMAN PARTS LIST MODEL 100 - .177 Cal. Air Rifle MODEL 101 - .22 Cal. Air Rifle PART NO.
Page 1.E CROSMAN PARTS LIST PART NO.
BREECH BOLT AND HAMMER ASSEMBLY FOR MODEL 108 RIFLE PAGE 2.1 USED ON MODELS 107 108 BREECH 108·' 107-1 BREECH BOLT 108-6 BREECH BOLT SPRING BALLS 107-6 10S-39 1''- <, ,-.., BRIDGE ADJU STIN G SC REW : 101·53 ~' , ..
FRO T SIGHT ASSEMBLY FOR MODEL 108 RIFLE PAGE 2.
PAGE 2.3 VALVE ASSEMBLY FOR PUMP RIFLE COMPRESSION CHAMBER 105·23 USED ON MODELS 107 108 109 110 120 CHECK VALVE ASSEMBLY 08·73 O _~ CHECK VALVE STE M 101·32 _ - - <, _-- - ~ ............. ....-// ~ ~ CHECKVALVe / WASHER 1 01~3 .: : f2:::J.// ~ 01 -43 / /,/ EXHAUST VALVE r>~ASS E M B LY I ~ / EXHAUST / VALVE NUT 105·8 .... f2{ \(J EXHAUST VALVE WASHER 121·7 // 110-57 ~,~ ... " .....
Page 2-A DISASSEMBLY PROCEDURE FOR AIR RIFLE MODELS 107-108 REFER TO DRAWINGS PAGE 2.1, 2.2, 2.3 1. Remove Rear Stock Screw (108-21). Remove Knurled Locating Screw Nut from under side of stock. Remove Stock. 2. Clamp unit in vise on Breech Block (108-1). Unscrew Breech Bolt Lock Screw (105-53). Remove Breech Bolt Lock Assembly. 3. Remove Spring Stop Screws (108-22). Remove Spring Stop (108-9). Remove Hammer Spring (108-28). Remove Hammer (108-8. 5. Remove Valve Nut (110-18) using Special Wrench T-l).
CROSMAN PARTS LIST Page 2.B PART NO.
FRONT SIGHT, BREECH BOLT & HAMMER ASS'Y FOR PUMP RIFLE FRONT SIGHT 111-3 PAGE 3.1 USED ON MODELS BARREL 110-2 1O~ 109 110 BREECH 112~ 111~ ~/ FRONT SIGHT PlN 110-15 ~ ASSEMBLY 140.74 REAR SIGHT lSlSCREWS 'f ~ 110-35 &~ BREECH BOLT "..,,3-6 COMP!ESS ION TUBE 110-1 lLWl REAR SIGHT 110-28 BREECH BOLT LOCK ASS EMBLY 110-64 rP,-, SPRING STOP SCREWS 110-31 o COCKlN'G.......- ; I PIN 113-59 ,I ~ SPRING STOP BOTTOM SCREW 110-12 I /Lr". SPR ING WASHER 105-47 BREECH "'Iil BOLT "" '.
REMOVING FOREARMS FROM DAMAGED LEVERS ON MODELS: 100, 101, 102, 104, 107, 108, 109, 110, 120, 140 & 147 When it is necessary to replace damaged or broken levers on air rifles, the wooden forearm can be removed and reused without replacing the entire stock in the following manner. Clamp the forearm securely, to a piece of soft pine, leather or similar material, on the side opposite the pins. Drive the pins thru to the supporting pine, leather or other material, using a 1/8" drift pin or punch.
PAGE 3-A 1. Remove Knurled Locating Screw Nut from under stock. Remove Stock. 3. For removing Valve System refer to details Page 2-A, Item 5 and drawing Page 2.3 2. Clamp Tube in protected Vise Jaws. Do not put strain on Breech, breech side down. Remove Spring Stop Screws (110-31). Remove Spring Stop Bottom Screw (110-12). Remove Hammer Spring Stop (105-24). Remove Hammer Spring Guide (110-29). Remove Hammer Spring (110-7). Remove Hammer (110-20). Remove Cocking Pin (113-59). Remove Breech Bolt (114-6).
CROSMAN PARTS LIST PAGE 3.B MODEL 109 - .177 Cal. Air Rifle PART NO. 110-2 110-3 110-7 110-11 110-12 110-15 110-18 110-20 110-21 110-26 110-28 110-29 110-31 110-35 110-36 110-57 110-65 110-64 PART NAME Barrel Stock Hammer Spring Trigger Pin Spring Stop Bottom Screw Front Sight Pin Valve Nut Hammer Lock Pin Front Sight Rear Sight Hammer Spring Guide Hammer Stop Screw Rear Sight Screw Forearm fin Exhaust Valve Assembly Breech Barrel Tube Ass'y. Breech Bolt Lock Ass'y. MODEL 110 - .22 Cal. Air Rifle PRICE 3.
FRONT SIGHT, BREECH BOLT AND HAMMER ASSEMBLY FOR MODEL 120 RIFLE FRONT SIGHT PAGE 4.1 /120-3 ~ FRONT . . . . e, , /SIGHT ""----- -o BEAD 120-11 BARREL 120-2 / PUMP LEVER BEARING BREECH 112-9 120-4 / ..- ~/i FRONT SIGHT PIN 110-15 PU~ ASSEMBLY 140-74 ~';J~~:::==~':.::, = REAR SIGHT 110-28 2 REAR SIGHT SCREWS 110-35 -' COMPRESSION TUBE BREECH BOLT 120-1 HAMMER .-Gl""LOCK ....
Page 4-A DISASSEMBLY PROCEDURE FOR AIR RIFLE MODEL 120---REFER TO DRAWING PAGE 4.1 1. Model 120 is similar in construction to Models 109-110. Refer to details Page 3.A NOTE: Front Sight (120-3) is soldered to Tube (120-1) on this Model. Pump Rod (120-6) must be used, it is shorter than rod on Page 1.3.
CROSMAN PARTS LIST PAGE 4.B MODEL 120 - .22 Cal. Air Rifle PART NO. PART NAME 120-2 120-3 120-4 120-5 120-6 120-8 120-11 120-36 120-SA3 Barrel Front Sight Pump Lever Bearing Breech Bolt Pump Rod Locating Screw Nut Sight Bead Stock Breech, Barrel, Tube & Front Sight Ass'y. PRICE 3.54 .28 .48 .40 .24 .25 .10 5.20 10.
GENERAL ASSEMBLY NEW PUMP RIFLE PAGE 5.1 REAR SIGHT ELEVATION SCREW .EA. 140·9 \ iii <, ,:----~ FRONT . - - SET SCREW 140-18 105-58 i '~ -t .,( ~ .~ ... 5KiHT ASSEMBLY '40-88 BARREL SIGHT BARREL / '.0·2 '47·2 'cr::::;~ O CHECK AND .........EXHAUST VALV E ASSEM B LY 130-30 BF~~;TH • if -I ~/ PUMP 140-14 SCREW .EA.
CHECK & EXHAUST VALVE ASSEMBLY FOR PUMP RIFLE PAGE 5.
'. '. 140-88 SIGHT & BEARIN G ASS'Y 140-92 / FRONT SIGHT RAMP / 140-31A ." LEVER 130-30 FRONT SIGHT _ _ PIN /'-.. , ,/£/ '> .. ............... " PAGE 5.3 MODEL 140 REVISIONS . 140·21 140.1 TUBE UNO 140·22 UNO 101-33 GUIDE PIN RIVET \ 140.
140-88 SIGHT & BEARING ASS'Y 140-92 / FRONT SIGHT RAMP / '. 140-31" ·-' LEVER /'-.."",Y .. '-......... PIN MODEL 140 AND 147 (NEW STYLE) SEE SHEET 5.5 Also ...................'> 140-21 UN' 140-22 UN' PAGE 5.3 Revised 130-30 _F RONT SIGHT 140-95 LOCK WASHER 101-33 GUIDE PIN RIVET \ --:rr 140-23 UN' BUSHING ,..... 101-18 PUMP GUIDE TRIGGERCASlNG ASSEMBLY 140-75 PUMP ROD ASS'Y 110-36 FORE-ARM PIN _ 160-40 CREEP SCREW ~ 140-50 STOCK 140-308 ~ BE PLUG 140-95 ~~ LOCK WASHER
PAGE 5.4 140-37 -.~ . .-, ' r 140-41 I I I . 140-27 "-/.' 140-54 ASSEMBLY , ;/ '-........... /! m ~l I 140-59 . /' .. . 140-39 140-28 "rF ~1' USE 140-50 STOCK ~. , ASSEMBLE LAST . a . '- o »: <; "-..~ . ~.~140-62 .
REVISION PROCEDURE FOR SECURING TRIGGER CASING ASSEMBLY TO SERIES MODEL 140 3 //1103 JR PAGE 5.5 140-97 SCREW AND WASHER ASSEMBLY FILE THESE CORNERS, BOTH ENDS, TO ALLOW BOnOM OF 140-1 TUBE TO LIE ON BOTTOM OF GROOVE.
PAGE 5.A DISASSEMBLY PROCEDURE FOR AIR RIFLES MODELS 140-147 REFER TO DRAWINGS PAGE 5.1, 5.2, 1.3 1. Remove Knurled Nut from bottom of Stock. Remove Stock. Clamp Tube (140-1) in protected jaws of vise. 5. Unscrew and remove Breech Front Screw (150-36A) CAUTION: Do not lose Breech Gasket (130-29), between Breech and Tube. 2. Unscrew and remove Breech Screw Rear (140-13). Remove Breech Plug (140-15). 6. Drive out Front Sight Pin (130-30). Remove Front Sight Assembly (140-88).
PAGE 5.A.1 DISASSEMBLY PROCEDURE FOR AIR RIFLES MODELS 140-147 Equipped With Trigger Casing Assembly Refer to Drawing Pages 5.3 -5.4 1. Remove Safety Assembly (140-54) by turning to "SAFE" Position and pulling out of Casing, at the same time pushing on the other end of the bar. 2. Remove Knurled Nut from bottom of Stock. Remove Stock. Clamp Tube (140-1) in protected jaws of vise. 3. Remove Casing Screws (140-62 and 140-59), releasing Trigger Casing Assembly from Tube. 4. Remove 2 Plate Screws (140-37).
RECENT MODIFICATIONS IN MODEL 140 and 147 1. The Check Valve, 140-6 and O-Ring, 130-32 assembly has been replaced by a solid Teflon Check Valve, 140-6T. When it is necessary to replace this assembly, the new Teflon Check Valve, 140-6T should be used on all models. 2. A modification has been made in the method of securing the Trigger Casing Assembly to the gun. When it is necessary to repair a gun having the new Trigger Casing Assembly, all the changes as described in drawing 5.
Revision to Section 5 MODEL 140 - 147 RIFLE Several versions of the Model 140 and 147 have been sold and several production changes have been made in current models. This is Intended to clarify repair procedures for these models. Early models of the 140 and 147 had the trigger and safety assemblies mounted in the stock. Refer to the following drawings when servicing guns with this type trigger and safety assembly: 5.1 for general breakdown of tube and barrel 5.2 for Valve Assembly 8.
PAGE 5.A.2 DISASSEMBLY PROCEDURE FOR AIR RIFLES MODELS 140-147 (REVISION) Equipped With Trigger Casing Assembly Refer to Drawing Pages 5.1, 5.2, 5.3, 5.4 and 5.5 1. Remove Safety Assembly (140-54) by turning to "SAFE" Position and pulling out of Casing, at the same time pushing on the other end of the bar. 2. Remove Hex Nut from bottom of Stock. Remove Stock. Clamp Tube (140-1) in protected jaws of vise. 3. Remove Casing Screws (140-62 and 140-59), releasing Trigger Casing Assembly from Tube. 4.
PAGE 5.B CROSMAN PARTS LIST Model 140 - .22 Cal Air Rifle Model 147 - .177 Cal Air Rifle PART NO.
PAGE 5.B1 CROSMAN PARTS LIST MODEL 140 - .22 Caliber AIR RIFLE MODEL 147 - .177 Caliber AIR RIFLE PART NO.
BREECH BOLT AND HAMMER ASSEMBLY FOR C02 RIFLE PAGE 6.
TRIGGER & SAFETY ASSEMBLY FOR C02 RIFLE PAGE 6.2 USED ON MODELS 113 114 SAFETY BUS HING SECTION OF STOCK 113-3 113-11 TRIGGER / PIN SHORT ~\Y 110-21 /> ~ .,'2),.J ~ / • SAFE TY SPRING SAFETY SPRING - BALLS 105-39 0 105-40 ~c.
Page 6-A DISASSEMBLY PROCEDURE FOR C02 RIFLES MODELS 113-114 REFER TO DRAWINGS PAGE 6.1, 6.2, 10.1. Follow instruction for disassembly of rear portion of rifle Page 3.A Items (1-2), and front portion, Filling Head, Item 4 Page 10-A. EXHAUST VALVE DETAIL IS SHOWN IN DRAWING PAGE 10-4. Remove dirt from Chamber and Valve parts before assembling. NOTE: Exhaust Valve Nut (121-6) must be tight on Stem (105-12). Examine metal and rubber seats for damage, replace if necessary.
PAGE 6-B CROSMAN PARTS LIST MODEL 113 - .177 Cal. C02 Rifle PART NO. 113-2 113-3 113-4 113-5 113-6 113-7 113-9 113-10 113-11 113-59 113-65 113-66 113-71 113-72 PART NAME Barrel Stock Hammer Spring Guide Hammer Spring Breech Bolt Power Adj. Screw Safety Bar Safety Click Bushing Safety Bushing Cocking Pin Breech Bolt Lock Ass'y. Breech, Barrel Sight & Tube Ass’y.
BREECH BOLT & FEED ASSEMBLY FOR MODEL 118 REPEATER RIFLE PAGE 7.1 SWING CAM ASSEMBLY 118-96 I COCKING· PIN 118-19 . ~ PAWLSCREW 118-39 1fit:\ 1 ~ ;'j ~ ~ 1ijI..... ~LEVER Cv" '....... 118-29 MAGAZINE LOCK SCREW N '. I . I I J : I , ",' 0 LEVER LINK 118-4 POST / \ LINK \ Y PIN 118-34 a, I I I COCKING SHAFT & POST ASSEMBLY I t I I ~~~WL .
BREECH COVER & REAR SIGHT ASSEMBLY FOR MODEL 118 MAGAZINE ASSEMBLY FOR MODEL 118 PAGE 7-2 REAR SIGHT SCREWS 110-35 REAR SIGHT LOCK NUT 101·3 ~ ~ (@ rOl :I I ~"- o "- I " , 0 ... BREECH COVER 118-6 I I REAR SIGHT BRACKET 113-71 '(.1 .. ..
PRODUCT IRREGULARITY INTERPRETATION Most product irregularities of the Crosman C02 Pellgun Rifle and Pistol have been misinterpreted as "0" Ring Leakers. We have conducted tests in our plant of these so-called "0" Ring Leakers, and have found that in most cases this can be easily corrected by re-cocking immediately after piercing the Powerlet to allow the valve to seat and to eliminate total loss of gas.
MODEL 118 Page 7-A DISASSEMBLY PROCEDURE FOR C02 REPEATER RIFLE ----------REFER TO DRAWINGS PAGE 7.1, 7.2 1. Valve system of this model is same as shown in drawing Page 10.1, 10.4. Instructions for disassembly and repair are on Page 10-A. 2. Firing mechanism is same as shown in drawing Page 6.1. Instructions for disassembly and repair are on Page 3-A. 3. Filling Head is same as shown in drawing Page 10.3. Instructions for disassembly and repair are on Page 10-A. 4.
CROSMAN PARTS LIST Page 7.B MODEL 118 - .22 Cal. C02 Repeater Rifle PART NO. 118-2 118-3 118-4 118-5 118-6 118-7 '118-8 118-10 118-11 118-12 118-13 118-14 118-15 118-16 118-17 118-18 118-19 118-20 118-21 118-22 118-28 118-29 118-30 118-31 118-32 118-33 118-34 118-37 118-38 118-39 118-40 118-41 118-42 118-95 118-97 118-13 PART NAME Cocking Lever Front Sight Lever Link Breech Bolt Conn.
CROSMAN PARTS LIST MODEL 118 - .22 Cal. C02 Repeater Rifle PART NO. 111-60 PART NAME Filling Head Plug 111-65 111-66 113-4 113-7 113-9 113-10 113-11 113-71 113-72 Safety Check Valve Ass 'y. Snap Ring Hammer Spring Guide Adjusting Screw Safety Bar Safety Click Bushing Safety Bushing Rear Sight Peep Bracket Sight Washer PRICE .12 .32 .10 .10 .28 .30 .24 .16 .16 .50 Doz. Page 7.
BREECH END OF CO, RIFLE BARREL 160_2 167_2 PAGE 8.1 BARREL ,,'" 160_33 USED ON MODELS ~ LOCK WASHER 160_37 160 167 BREECH 160_4 o ." r··o.c:z:'>. . . . 160_1 ~, , ~" 130_ll '''' BREECH GASKET 130_29 BREECH BOLT VALlIE SET ,,- Q is , 160_14 BRERHBOLT 160_3 167_3 .~ 160_26 , BREECH BOLT I I I I o '" "OC, 160_6 "- 16036 SAFETY CATCH 16012 COCKING '" ~"' 160_7 '. ~ ........... ~ 6P HAMMER 160_S .
MUZZLE END OF CO-2 RIFLE FRONT SIGHT SCREW PAGE 8.2 160-28 4 < -_ _ FRONT SIGHT 160-22 USED ON MODELS 160 167 BARREL 160-2 167-2 j TUBE CAP ASSEMBLY 600-73 VALVE ASSEMBLY 160.
REAR SIGHT ASSEMBLY STOCK & TRIGGER ASSEMBLY PAGE 8.
PAGE 8.4 MODIFICATION ON STRAP A-SCREW ~ 180-22 MODELS 160 167 TRIGGER AND BRACKET ASS'Y. 160-67 / REAR ....
VALVE ASS'Y FOR C02 RIFLE WITH FILTER PAGE 8.5 ,, "-dlJ '0' STOP 160-57 USED ON MODEL 160 1.{;jJf?', RING 150-54 ~~ ~p FILTER 160-58 SCREEN 150-73 SEE NOTE W, VALVE RETURN SPRING PIERCING BODY 160-59 ~ 111-26 PIERCIN~, VALVE STEM ASS'Y 160-65 NOTE: MOD. 400 USE 150-60 MOD. 180 USE 150-60 PIN 160-17 NOTE: MOD. 400 USE 160-17 MOD. 180 USE 150-9 EXHAUST VALVE 160-41 JIB.
PAGE 8.6 NEW VALVE ASS'Y MODEL 160,167 with filter and mechanical seal NOTE: Be Sure when tightening valve in tube use notched screwdriver - to prevent damage to piercing pin.
PAGE 8.7 MODEL 160 & 167 REVISIONS TUBE CAP ASSEMBLY 600-73 '--- ,.... BREECH REAR SIGHT ASS'Y 160-78 VALVE ASSEMBLY TUBE _ _./ 160-81 160-1 r- J' _ ~~===M_OUNT SCREWS ~ __ 160-76 CASING SCREW HAMMER SPRING 140-62 160-13 // COCKING BLOCK r--_/ TRIGGER CASING ASSEMBLY TUBE PLUG WEIGHT SCREW 160.
PAGE 8.
PAGE 8-A DISASSEMBLY PROCEDURE FOR C02 RIFLES--MODELS 160-167 REFER TO DRAWINGS PAGE 8.1, 8.2, 8.3 1. Remove Knurled Locating Screw Nut from bottom of Stock. Remove Stock. NOTE: Rifle must be fired before removing Stock to prevent damage to sear. 4. Remove Hammer Pin (160-15) Remove Cocking Pin (160-36). Hammer (160-5), Hammer Spring (160-13) and Cocking block (160-6) will slide out. 2. Remove screw from bottom of Tube Plug (160·23). 5. Remove Tube Plug and Safety Catch (160-12).
PAGE 8-A.1 MODIFICATION OF MODEL 160 – 167 CO2 RIFLE Black Nylon Strap, Part #160-11A, slips over Tube (160-1), and Barrel (160-2) just below threads on front of Tube. Stock is let in to take bottom section of strap. Strap Screw (180-22) holds strap in position on Barrel & Tube. This change replaces spacer (160-11) to make Barrel more rigid. Trigger & Bracket Assembly replaces Trigger (160-19) and Trigger Pin (160-25). Stock 1s let in to clear Bracket. Bracket is attached to Tube (160-1).
PAGE 8-A.2 DISASSEMBLY PROCEDURE FOR C02 RIFLES -MODELS 160 – 167 Equipped With Trigger Casing Assembly (160-47) Refer to Drawing Pages 8.7 -8.8 1. Remove Safety Assembly (140 -54) by turning to "SAFE" Position and pulling out of Casing at the same time pushing on other end of bar. 2. Remove Knurled Nut from bottom of Stock and remove Stock. 3. Remove Casing Screws (140-62 and 160-9A), releasing Trigger Casing Assembly (160 -47) from Tube. 4. Remove 2 Plate Screws (140-37) and Plate (140-40).
PAGE 8-B CROSMAN PARTS LIST MODEL 160 .22 Cal. CO2 Rifle PART NO.
PAGE 8-B.1 REVISIONS TO CROSMAN PARTS LIST 5/22/59 Model 160-167 Part #160-59 Piercing Body replaces Part #160-42. Part #160-68 Valve Assembly replaces Part #160-66. ADDITION TO PARTS LIST PART NO. 160-57 160-58 160-59 160-68 150-73 Refer to drawing Page 8.5 PART NAME Stop Filter Piercing Body Valve Assembly Screen PRICE .16 .05 .12 2.80 .
Page 8-B.2 CROSMAN PARTS LIST MODEL 160 - .22 caliber C02 RIFLE MODEL 167 -.177 caliber C02 RIFLE PART NO.
NOTICE Modification of Breech Bolt Knob, Part No. 160-14, Sec. 8, Page 8.1 Bolt Knob should be counter sunk on spot where Breech Bolt Set Screw Part No. 160-35 tightens against it. Counter sink spot with a #12 drill .050" to .060" deep. Center of this spot should be 3/16" from end of Bolt Knob. This modification was made on Rifles in production 2-1-56 at the factory.
FRONT SIGHT AND PUMP ASSEMBLY FOR EARLY PUMP PISTOLS PAGE 9.
VALVE ASSEMBLY FOR PUMP PISTOL PAGE 9.3 USED ON MODELS COMPRESSION CHAMBER 105-23 105 106 t CHECK VALVE ASSEMBLY O 101-66 CHAMBER f SPRING GUIDE /./ I .// / CO X1J l'< / / 0 ~ ,./ CHECKVALVE~~@/ CHECK VALVE ;' SPRING 111.26 / I .0 ( { ) / STEM 101·32 105-63 % EXHAUST VALVE AS1~~~~LY I ...-/'" EXHAUST BODY GASKET 105·31 /' CHECK VALVE WASHER 1 2 1 - 6 3 ! / ' /,"'" ~ CHECK VALVE ,.~,/ NUT 105·64 EXHAUST VALVE .
PUMP ASSEMBLY FOR PISTOL USED ON MODELS PUMP LEVER ..-/ 130-8 105 106 130 137 PUMP LEVER RIVET 105·33 ~/ PUMP GUIDE ? /105.6 PUMP LEVER LINK 105·5 ~ /'&/ PUMP GUIDE PIN 101-33 NOTE: ORIGINAL 800K SHOWS PART NUMBER 105-33 FOR THE PUMP LEVER RIVET AND PUMP L.EVER LINK BUT THE PARTS LIST GIVES 105-5 FOR THE PUMP LEVER LINK AND 105-33 FOR THE PUMP LEVER RIVET PAGE 9.4 /~.~ <~..
PISTOL FRAME ASSY. ~~~~NU: --nC- _.- --- - - -- ~~ ~ I 111-67 FRAME SCREW I C) TRIGGER 105-17 I FRONT I' I"" .... , S ·0 SEAR LEVER 105·16 I PAGE 9.5 SEAR SPRING ' " HEAD 105-46 "~..... 105-56"'i ~ TRIGGER -.. .. / " ) PIN (V,/ SAFETY ---105·36 o ® SAFETY SPRING BALL 105-44 SAFETY SPRING 105-45 USED ON THE FOLLOWING MODELS: 105 ·106 -111 -112 -115 ·116 ·130 -137-150-157 ;' ;' ,- ~~SEAR PIN 105·37 GRIP .
PAGE 9-A DISASSEMBLY PROCEDURE FOR AIR PISTOLS - - - - MODELS 105-106 REFER TO DRAWINGS PAGE 9.2, 9.3, 9.4, 9.5 1. Refer to Items 1, 2, 3 on Page 10-A for removing Grip Frame Assembly, Hammer and Exhaust Valve Assembly. 2. Remove Front Sight Pin (l10-15), from Sight (105-26) and Pump Assembly from Compression Tube. NOTE: This model was made with various Pump Levers when replacement is necessary Pump Lever (130-8) Page 9.4 should be used. Refer to drawing Page 1.
PAGE 9-B CROSMAN PARTS LIST MODEL 105 - .177 Cal. Air Pistol MODEL 106 - .22 Cal. Air Pistol PART NO. PART NAME PRICE 105-1 105-4 105-5 105-6 105-7 105-8 105-12 105-13 105-17 105-18 105-19 105-20 105-24 105-26 105-31 105-33 105-35 105-36 105-37 105-39 105-40 105-44 105-45 105-46 105-47 105-50 105-53 105-54 105-55 105-56 105-58 Grip Frame Barrel Pump Lever Link Pump Guide Pump Adj. Rod Ex. Valve Nut Valve Stem Hammer Trigger Breech Bolt Lock Lock Pin Hammer Spring Hammer Spring Stop Front Sight Ex.
C02 GAS PISTOL BREECH BLOCK AND TUBE COMPONENTS USED ON THE FOLLOWING MODELS: REAR SIGHT SCREWS 110.35 I REAR SIGHT \ 111.36" ~ CHAMBER LOCATING PIN 105.22 REAR SIGHT ELEVATING SCREW 105.58 Q ~ /~ • """"""",,J ~ PIN -fl 113.59 U .....-BREECH BOLT 111-14 112-14 ~cn.... (#' BREECH BOLT SPRING 105-40 .•':;' I COCKING BREECH 111-9 112-9 ',- BREECH BOLT LOCK 105·18 "- --..... • SPRING STOP / ' SCREW (UNIT 2) 110·31 EXHAUST BODY GASKET i'P:h-c 105.31 Jt..&.
FRONT SIGHT AND FILLING HEAD ASS'y FRONT SIGHT ---» 111-5 FILLING HEAD GASKET 111-32 BARREL 111-4 112-4 / 115-4 116-4 "-""I O~" FILLING HEAD ASS'y 111-59 I TUBE 111-15 115-15 PAGE 10.
FILLING HEAD ASS'Y FILLING HEAD ' SCREW PLUG _~7 111-60 " 0 PAGE 10.
EXHAUST VALVE ASSEMBLY PAGE 10.
Page 10-A DISASSEMBLY PROCEDURE FOR C02 PISTOLS---MODELS 111-112-115-116 REFER TO DRAWINGS PAGE 10.1, 10.2 1. Remove 2 Grip Screws from Plastic Grip. Remove Plastic Grip. Remove Front Frame Screw (105-56). Remove Rear Frame Screw (105-55). CAUTION: Safety Ball (105-44) and Spring (105-45) may fall out. Refer to Drawing Page 9.5 for Pistol Frame Assembly detail. 2. Clamp Tube in protected vise jaws. Do Not put strain on Breech. Breech side down.
PAGE 10.B MALFUNCTION: 111-32 Gasket Leaking CAUSE: Loose Head or Broken Gasket CORRECTIVE MEASURE: Tighten with Spanner Wrench, replace gasket. Filling Head Leaking Foreign particles on seat or 111-41 Check Valve Washer. Remove Filling Head Ass'y. from Tube, Remove 111-28 Filling Head Pin, 111-3A Check Valve Body. Clean or replace 111-41 Check Valve Washer. Clean Seat, Reassemble. Filling Head Assembly containing 111-2A, Short Filling Head and 111-3A Check Valve Safety Body.
CROSMAN PARTS LIST Page 10.C MODEL 111 - .177 Cal. C02 Pistol-Long Barrel MODEL 112 - .22 Cal. C02 Pistol-Long Barrel PART NO. PART NAME 111-59 Filling Head Ass’y 111-2A Filling Head 111-3A Filling Head Check Valve 111-4 Barrel 111-5 Front Sight 111-6 Check Valve 111-7 Adjusting Screw 111-10 Exhaust Valve Body 111-14 Breech Bolt 111-24 Hammer Spring Stop 111-25 Hammer Spring 111-26 Check Valve Spring 111-28 Filling Head Pin 111-29 Adj.
GENERAL ASSEMBLY PUMP PISTOL PAGE 11.1 USED ON MODELS FRONT SIGHT 130-66 \ BREECH 130-3 I BARREL AND BREECH ASS'y 130-63 EXHAUST/ VALVE BODY ASS'Y 130-58 ~ FRONT./"'" SIGHT PIN 130-30 ," _ .'. PUMP ASS'Y 130-61 FRONT FRAME SCREW LOCK WASHER 130-76 ~ /"'--J / FRONT FRAME SCREW 130-31 , " I ' ~ REAR SIGHT /150-15 : O-RING '/30-33 '-"~ -.", @ ! BR:~~~:J9 ~=--.- -. BREECH BOLT SCREW 140-52 t ~ A..
CHECK & EXHAUST VALVE ASSEMBLY FOR PUMP PISTOL PAGE 11.
Page 11-A DISASSEMBLY PROCEDURE FOR AIR PISTOLS---MODELS 130 – 137 1. Remove Rear Sight Screw (130-18) Remove Rear Sight (130-23). Remove Rear Frame Screw (113-13) Remove Front Frame Screw (130-31). Remove Grip Frame Assembly (130-64). Drawing Page 9.5 CAUTION: Safety Spring Ball (105-44) and Safety Spring (105-45) may drop out. 2. Lift off Breech and Barrel Assembly. REFER TO DRAWINGS PAGE 11.1, 11.2 3. Push out Front Sight Pin (130-30) Remove Front Sight Assembly (130-66) Remove Pump Assembly (130-61).
CROSMAN PARTS LIST MODEL 130 - .22 Cal. Air Pistol PART NO.
MODIFICATION OF CROSMAN MODEL 130 - 137 Reference to Section 11 in Repair Manual The Model 130 - 137 is being produced with a new Rear Sight. This change is being made on guns manufactured after October 15, 1956, to improve the line of sight to coincide with path of pellet. Part #130-3 Breech replaced with Part #130-73 Breech. (Milled section for mounting sight has been changed) Part #130-23 Rear sight replaced with Part #150-15 Rear Sight.
GENERAL ASSEMBLY OF CO 2 PISTOL USING POWERLET CARTRIDGE FRONT SIGHT 150-14 \ USED ON MODELS 150 157 BARREL 150-2 157-2 ~,I VALVE ASS'Y 150-61 ! HOLD DOWN SCREW 150-36A REAR SIGHT SCREW 150-16 ~ ft TUBE CAP ASS'Y ~ 150-64 \ ~'- ~ BREECH 150-3 0, I wlIJ(;, , " It<
PIERCING PIN AND EXHAUST VALVE ASSEMBLY FOR C02 PISTOL & RIFLE o PAGE 12.2 USED ON MODELS RING 150-54 0,.
MODIFICATION ON MODELS 150 157 FRONT SIGHT SCREW 150-59 I ~ FRONT SIGHT REAR SIGHT SCREW /150-58 LOADING SLEEVE 150-71 \ /' BARREL & PIN ASS'Y 150-68 157-68 PAGE 12.3 150-57 / ~ <$ '" SIGHT BLADE / 00 150-78 ____ ELEVATION -=IJ .,..
PIERCING PIN & EXHAUST VALVE ASSEMBLY FOR CO 2 PISTOL WITH FILTER PAGE 12.4 USED ON MODEL 150 157 FILTER 150-72 ! PIERCING BODY 150-76 WASHER 150-74 / '-r;>.,£::i "-.1Y ~ / I @Q9.
Page 12-A DISASSEMBLY PROCEDURE FOR CO2 PISTOLS - - MODELS 150 – 157 REFER TO DRAWINGS PAGE 12.1, 12.2 1. Remove Grip Screws and Plastic Grip. To remove Grip Frame Assembly (130-64), remove rear Frame Screw (105-55) and Front Frame Screw (130-31). CAUTION: Safety Spring (105-45) and Safety Spring Ball (105-44) may drop out when Grip Frame is removed. 3. Remove Hold Down Screw (150-36A). Lift Breech Barrel from Sight Assembly. Remove Hammer Assembly (150-62).
Page 12A-1 MODIFICATION OF MODEL 150 – 157 C02 PISTOL On Current Models of the 150 Series being produced the Breech and Barrel section is one piece. It is attached to Tube same as former model. Ramp type Front Sight is attached with a screw. Loading Sleeve (180-16) has locking notch milled on side for shorter locking of Breech Bolt. Rear Sight is target type powdered metal and Breech Plug (150-67) is 9/16" Dia.
Page 12.B CROSMAN PARTS LIST MODEL 150 - .22 Cal. CO2 Pistol PART NO.
PAGE 12-B.l REVISIONS TO CROSMAN PARTS LIST 5/22/59 Model 150-157 Part #150-77 Valve Assembly replaces Part #150-61. Part #150-76 Piercing Body replaces Part #150-4. ADDITION TO PARTS LIST PART NO. 150-72 150-73 150-74 150-75 150-76 150-77 Refer to drawing Page 12.4 PART NAME Filter Screen Washer Spacer Piercing Body Valve Assembly PRICE .05 .05 .06 .16 .72 2.
STOCK ASSEMBLY PAGE 14.1 USED ON MODELS ~ SAFETY .,~- BUSHING 180 187 113-11 SAFETY SPRING C'\ '
PAGE 14.2 TUBE ASSEMBLY STRAP 160-11A ! TUBE CAP ASS'Y. 180-64 USED DN MODELS STRAP SCREW /' 180-22 ~ 180 187 TUBe 180-1 EXHAUST VALVE ASSEMBLY 180-81 CHECK VALVE SPRING 1'11-26 ~ VALVE STEM ASS'Y I ~ PIERCING BODY '" 150-60 /' 160-42 PIERCING .,f)I PIN 150-9 l'.{).
BARREL ASSEMBLY FRONT SIGHT SCREW / ' 160-28 ~ REAR SIGHT SCREWS 160-29 ~ FRONT - - SIGHT 160-22 ~1 .... ~ o /" USED ON MODELS 180 187 REAR SIGHT 160-20 / REAR SIGHT ELEVATOR ~/ BARREL 180-73 160-21 ~ ~.,..~ SPACER 180-9 PAGE 14.
PAGE 14.4 NEW VALVE ASSY for MODEL 180 – 187 Sears (J. C.
Page 14-A DISASSEMBLY PROCEDURE FOR C02 RIFLE MODELS 180-187 (Refer to Drawings Page 14.1-2-3) 1. Remove Guard Stud Screw (150-13). Remove Stock (180-3). 6. Remove Rear Screw (180-19) and Hammer Assembly (180-61). 2. Remove Breech Plug Screw (180-18). Remove Breech Plug (180-17). 7. 3. Remove Breech Bolt Screw (180-71), Breech Bolt Knob (180-70), and Breech Bolt (180-72). Remove Tube Cap and Rest Block Assembly (180-64). CAUTION: Do not remove Tube Cap Assembly if Tube is under pressure.
Page 14-A.1 DISASSEMBLY PROCEDURE FOR CO2 RIFLE - MODELS 180 – 187 Equipped With Trigger Casing Assembly Refer to Drawing Page 8.8 1. Remove Safety Assembly (140-54) by turning to "SAFE" Position and pulling out of casing. At same time pushing on other end of bar. 2. Remove Knurled Nut from bottom of Stock and remove Stock. 3. Remove Casing Screws (140-62 and 130-31), releasing Casing from Tube. 4. Remove 2 Plate Screws (140-37) and Plate (140-40).
Page 14-B CROSMAN PARTS LIST Model 180 .22 Cal. C02 Rifle PART NO.
PAGE 14-B.1 REVISIONS TO CROSMAN PARTS LIST 5/22/59. Model 180-187 Part #160-59 Piercing Body replaces Part #160-42. Part #180-68 Valve Assembly replaces Part #180-63. ADDITION TO PARTS LIST PART NO. 160-57 160-58 160-59 180-66 150-73 Refer to drawing Page 8.5 PART NAME Stop Filter Piercing Body Valve Assembly Screen PRICE .16 .05 .72 2.80 .
PAGE 14-B.2 CROSMAN PARTS LIST MODEL 180 - .22 caliber CO2 RIFLE MODEL 187 - .177 caliber CO2 RIFLE Part No.
STOCK ASSEMBLY PAGE 15.1 USED ON MODEL ~ SAFETY .#~- BUSHING 400 113-11 SAFETY SPRING f'\ 105-45 o _/ '(J ,....... ... ...' ~ / SAFETY BALLS 0 /O.~ ,.' '. ~ 105.39 ../ ~ ..
STOCK ASSEMBLY PAGE 15.1A 400 REPEATER / STOCK 400·50 USED ON MODEL 400 NEWEST MODEL BUTT PLATE /180-74 NOTE: ON THE NEWER MODEL THE SAFETY IS ON THE TRIGGER HOUSING AND NOT IN THE STOCK.
PAGE 15.2 TUBE ASSEMBLY USED ON MODEL 400 STRAP 160-11A TUBE CAP ASSEMBLY 600-73 ! AS4~b:S1 XHAUST VALVE E o~ t t O-RING 150-54 PIERCING BODY 160-42 ~~ 1 ~ CHECK VALVE SPRING PIERCING 111-26 PIN 160-17 t ,.f)) (y VALVE ~~~~ t 150-60 O.
400 REPEATER BARREL ASSEMBLY FRONT I!iII SIGHT lit-SCREW ~ PAGE 15.3 60-28 _ _ FRONT SIGHT 160-22 ~_ REAR SIGHT SCREWS Y-160-29 MODEL USED ON 400 ~ t5lI HOLD-DOWN -----SCREW 180-12 INDICATOR SET SCREW 400·33 t MAGAZINE CAp.A SPACER INDICATOR BARREL C?' (1 ~ 400127 400-31.......... 400-13 ~ ~~~D1CATOR INDICATOR HOUSING 400·30 BREECH BLOCK 400-12 ,......,....
PAGE 15.4 NEW VALVE ASSY for MODEL 400 Sears (J. C. Higgins) 001932 with filter and mechanical seal NOTE: Be sure when tightening valve in tube use notched screwdriver to prevent damage to Piercing pin 160-17 160-58 150-60 150-75 111-26 160-79 150-73 150-74 160-43 150-54 NOTE: DO NOT TIGHTEN 160-43 TO 160-79 UNTIL INSIDE TUBE REVISIONS TO CROSMAN PARTS LIST Model 400 Sears (J. C.
MODEL 400 REPEATER NEWER MODEL ....... O 600-73 180-56 _____ RETAINING rstr RING UBECAP ASSV " ~ '_ A"b~i~G 160-58 FILTER I PAGE 15.5 . YlO I 180-31 HAMMER 180-6 HAMMER V .. / PLUG 180-46 TUBE PLUG 150-74 WASHER 180-7 COCKING ROD 400-81 VALVE ASSEMBLY 400-1 I TUBE 180-14 180-45 COCKING 150-31 CHEC~~}\:~LtE r..r.
CROSMAN PARTS LIST PAGE 15-A MODEL 400 .22 CAL.
PAGE 15.A.2 DISASSEMBLY PROCEDURE FOR CO2 RIFLE - MODEL 400 Equipped With Trigger Casing Assembly Refer to Drawing Pages 15.5 - 8.8 Procedure is the same as with Model 180-187 Rifle with exception of Stock (400-50). Refer to Pages 14-A.1 and 14-B.2 PARTS LIST Part No. Part Name Price 400-50 Stock 6.69 All other parts of Trigger Casing interchangeable with Model 180. See Page 14-B.2 for Parts List and Prices.
PAGE 15-B CROSMAN PARTS LIST MODEL 400 .22 CAL.
PAGE 15-C INTERCHANGEABLE PARTS: PART NUMBER PART NAME 180-12 180-13 180-18 180-19 180-20 180-22 180-29 180-56 180-57 180-62 180-67 Hold Down Screw Locating Screw Breech Plug Screw Rear Screw Trigger Pin Strap Screw Trigger Retaining Ring Breech Gasket Hammer Assembly Strap & Screw Assembly PRICE .50 .13 .08 .50 .50 .12 .25 .07 .50 1.98 .51 Doz. Doz. Doz. Doz.
PAGE 15-D DISASSEMBLY PROCEDURE FOR C02 REPEATER MODEL 400 Refer to Drawings Page 15.1-15.2-15.3 1. 2. 3. 4. 5. 6. Remove Guard Stud Screw (150-13) Remove Stock (400-18). Remove Front Sight (160-22). Loosen Strap Screw (180-22). Remove Breech Plug Screw (180-18) and Breech Plug (400-7). Slide Breech Bolt to Rear and Remove Hold Down Screw (180-12) thru Hole in Top of Breech. Slide Breech and Barrel Assembly to Rear.
PAGE 15-E TO ASSEMBLE BARREL AND BREECH ASSEMBLE TO TUBE ASSEMBLY. 1. Clamp Tube Assembly in Vise, make sure not to damage tube. 2. Slide Barrel thru strap hole far enough to line up back of Barrel with Back of tube. 3. Turn Barrel Assembly over and insert Magazine Retaining Ball (400-16) and Magazine. Retaining Ball Spring (400-17) in hole provided. Push Spring in flush with casting. Insert pin in hole below Cam to retain Spring during Assembly. 4.
PAGE 15-F FUNCTION OF PELL INDICATOR 1. Pell Indicator mounted on left side of Barrel at Front End of Breech Block (400-12) indicates when Pellet is in Chamber. Location of Breech Block (400-12) on Barrel (400-2) is controlled with Indicator Housing (400-30). Indicator Set Screw (400-33) must be tight. FEED ARM: 1. Feed Arm (400-10) must be tight on Cam (400-9) and lined up to work freely in slot milled in Breech Block. 2 Feed Arm Set Screws are provided for locking Feed Arm to Cam. 2.
MODEL 166 166-44 RECEIVER SCREW 8-32 X 7/8" /"" J J 166-2 RECEIVER (RH) --1:1 PAGE 16.1 166-26 RECEIVER SCREW 6-32 X 1" J~"2 BARREL SET SCREW 166-47 REAR SIGHT 166-21 REAR SIGHT ELEVATOR 166-43 HAMMER CUSHION \ 166-25 STRAP 160-29 REAR SIGHT 166-22 BARREL / / SCREWS .....---..:._.:,. / '" --4\ 166-1 RECEIVER (LH) - 166-8 LEVER RETAINER - ~ - " 166-5 TUBE 1 166-48 FOREARM \ 166-12 MAGAZINE ASSEMBLY 166-55 CAP, BLOCK & SPACER ASS'Y. 105·55 STRAP SCREW 166-54 VALVE ASS'Y.
MODEL 166 PAGE 16.2 CLOSE-UP OF INTERNAL RECEIVER ASSEMBLY FOR PARTS SEE PAGE 16.1 J , I /~ .--- .. ----=- , i J / \:) .
TUBE ASSEMBLY FOR CO 2 RIFLE WITH FILTER PAGE 16.3 CAP, BLOCK, SPACER ASS'Y J? 166-55 LENGTH = 4 5/8" ~ 0 / , ~"'--O , STOP ASS'Y 166-61 USED ON MODEL I@(Q~ ~~:.;~ 166 O,~. DRING 150-54 .- SCREEN 166-52 / TUBE 166-5 I VALVE RETURN SPRING 111-26 ~ 16 / O;'fiJ~.
VALVE ASSEMBLY MODEL 166 PAGE 16.4 '- , '- '- '- ", " .
PAGE 16.A HAHN SUPER B.B. GUN PARTS LIST Model 166 CO2 Repeater Rifle PART NO. 166-1 166-2 166-54 166-5 166-6 166-9 166-10 166-12 166-13 166-15 166-55 166-19 166-22 166-23 166-24 166-25 166-26 166-27 166-28 166-29 166-30 166-31 166-32 166-33 166-34 166-35 166-37 166-38 166-39 PART NAME Receiver L. H. Receiver R. H. Exhaust Valve Assy. Tube Valve Stem Assy. Stock Piercing Pin Magazine Assy. Pusher Assy. Feed Arm Spring Cap, Block, Spacer Ass’y, Feed Arm Assy.
PAGE 16-A.l REVISIONS TO CROSMAN (HAHN 166) PARTS LIST Part #166-50 Piercing Pin replaces Part #166-10. Part #166-55 Cap, Block, Spacer Assembly, replaces Part #166-16. Part #166-54 Valve Assembly replaces Part #166-3. ADDITION TO PARTS LIST PART NO. 166-50 166-51 166-52 166-54 166-55 PART NAME Piercing Pin Filter Screen Valve Assembly Cap, Block Spacer Ass'y. PRICE .32 .08 .08 2.24 1.
Page 16-A.2 Revisions to Crosman (Hahn 166) Parts list. Refer to Drawing Page 16. 4 Part No. 166-6 166-50 166-57 166-58 111-26 150-54 Part Name Valve Stem Assembly Piercing Pin Valve Body Valve Bushing Valve Spring #11 CO2 "O" Ring Price .78 .32 1.18 .30 .18 .32 To assemble Valve Assembly 166-59 to Tube 166-5, refer to Item No. 9 Page 16.
Page 16-B DISSASSEMBLY PROCEDURE FOR REPEATER MODEL 166 HAHN SUPER GAS POWERED BB RIFLE 1. Remove Forearm 166-48 by removing Strap Screw, 105-55. 2. Remove Stock 166-9 by removing back Receiver Screw 166-44. When removing Stock do not lose the parts of the Lever Retainer Assembly contained in the stock, namely, Lever Retainer Spring, 166-46, Lever Retainer Bushing 166-45 and Lever Retainer 166-39.
Page 16.C CONTINUED FROM PAGE 16.B 20. Reassemble Forearm, 166-48 with Strap Screw 105-55. 21. Reassemble Stock 166-9 and Lever Retainer Assembly and back Receiver Screw. (Assemble Retainer Spring 166-46, Lever Retainer 166-39, and Retainer Bushing 166-45, in that order). 22. Assemble Cap & Spacer Assembly, 166-16 and test gun. 23. To remove Barrel 166-22, Remove Rear Sight 160-20 and Rear Sight Elevator 160-21 by removing two Rear Sight Screws 160-29. Remove Barrel Set Screw 166-42 from L. H. Receiver.
PAGE 17.1 HAHN 45 "88" SINGLE ACTION REVOLVER HAMMER SCREW '~I 1 FRAME SCREW __ 45-40 LOCII WASHER O .... 1«1-89 ' , ......._ 'FRAME SCREW _ _ 45-39 •. •••••• _ MAGAZINE COVER .~ MAGAZINE SLOE ~ ...!&- --'-"'--'- MAGAZINE SPRING .~ FRAME R. H. ~~' &if ~C:.:,:m:~Y GRIP SCREW --J 45-37 '"~ ., 45-12 SPRING 45-7 .~, CYUNDERASSEMBLY -..0- B.B. RETAINER .~ GRIP R.H. .~ I .., '"~ "' FRAME L.N. .~ . :GR__/ . . . RETAINING ...... SCREWASSY .~ ~. TRIGGER 11-:;:..
HAHN "45" B. B. SINGLE ACTION REVOLVER Io ,, , Refer to copy page 17.A - 17.8 - 17.C PAGE 17.
PIERCING PIN & EXHAUST VALVE ASSEMBLY FOR CO 2 PISTOL WITH FILTER PIERCING BODY 45 - 42 ...--0 ,R] 45 - 51 NECK SEAL RETAINER • rgt. / 45 - 52 END SEAL 45-53 END SEAL PAGE 17.3 USED ON MODEL 45 6 / ,'(0 ~5-45 SCREEN , " FILTER / " 45 - 44 ", ~ SPACER / /W~ ~. 45-43 VALVE RETURN SPRING 111-26 .~ , / '0' RING ,/ 150-28 "~. EXHAUST NUT/ ASSEMBLY' 45 - 47 VALVE / BODY 45-18 ~ G.@. '0'/ '. RING 140 -58 S-20-59 NOTE: GUNS WITH VALVE OPENING DIMENSION OF .
CROSMAN PARTS LIST Page 17.A Model 45BB Hahn Single Action Pistol PART NO. 45-1 45-2 45-3 45-4 45-5 45-6 45-7 45-8 45-10 45-12 45-46 45-16 45-18 111-26 45-47 45-24 45-25 45-26 45-27 45-28 45-29 45-30 45-31 45-32 45-33 45-34 45-35 45-36 45-37 45-38 45-39 45-40 150-28 140-58 PART NAME Frame Left Hand Frame Right Hand Frame Right Hand Assy. Magazine Cover Hammer Assy. Index Hand Index Spring Index Pin Hammer Cylinder Assy. Valve Assy. Piercing Body Valve Body Valve Return Spring Exhaust Nut Assy.
REVISIONS TO CROSMAN (HAHN 45) Part # 45-42 Part # 45-47 Part # 45-41 Part # 45-46 Piercing Body replaces Exhaust Nut Assembly replaces Valve stem replaces Valve Assembly replaces ADDITION TO PARTS LIST PART NO. PART NAME 45-41 45-42 45-43 45-44 45-45 45-46 45-47 Valve Stem Piercing Body Spacer Filter Screen Valve Assembly Exhaust Nut Assembly Refer to drawing Page 17.3 PRICE .30 .95 .05 .05 .05 2.40 .93 PARTS LIST 5/22/59 Part # 45-16. Part # 45-21. Part # 45-23. Part # 45-15. PAGE 17-A.
DISASSEMBLY PROCEDURE FOR MODEL 45 HAHN BB REVOLVER Page 17.B 1. Exhaust C02 gas and remove empty Powerlet. 2. Remove Grip Screw, 45-37 and Grip Plates, 45-32 and 45-33. 3. Support butt and muzzle ends of gun on two blocks to free cylinder. (See Illus.) 4. Place Hammer in Safety position, (half-cock) 5. Remove Hammer Screw, 45-32, two Frame Screws, 45-40 and Frame Screw 45-39. CAUTION: Use care when removing Frame Assembly R.H., 45-3. Parts are under spring tension and susceptible to loss. 6.
Page 17.C 12. Assemble Hammer Assembly 45-5. Index Spring must be wound to hold Index Hand against Cylinder Assembly. When assembling hold Index Hand away from indexing lugs on Cylinder Assembly so that Cylinder is not disturbed. The Hammer Assembly can be held in place by using a 1/8" diameter by 2 inch long pin inserted in the tapped Hammer Screw hole. 13. Assemble Trigger Pin, 166-29, Trigger, 45-25 and Trigger Spring, 45-26. 14. Assemble Hammer Spring-, 45-24, to lower groove in casting.
Page 17.D The magazine feed is staked into the Frame R.H. If it becomes necessary to service the magazine, remove as much of the staking as practical and pry out magazine cover 45-4 with a screwdriver exposing Magazine Slide 45-35 and Magazine Spring 45-36. Replace defective parts and re-stake cover with a hand punch. After reassembly test BB Retainer for proper functioning by loading magazine and firing several BB's. Then cock gun and with muzzle pointed down shake gun. BB Should not fall out.
PAGE 18.1 CROSMAN .22 CAL. CO 2 SINGLE ACTION REVOLVER HAMMER SCREW 45.38 / 1 FRAME SCREW LOCK o WASHER ... 140- 89 , FRAME SCREW 45-4. , _ I 45·39 ' GRIP L.H. 6- 32 HAMMER 45- 10 CYLINDER FRAME R.H. SPRING 6-2 6 4 1 ._ GRIP SCREW - 45-37 -. / I BALL 400-16 INDEX SPRING 45·7 o " VALVE ASSEMBLY PELL SPRING CYLINDER ASSEMBLY 45·46 6-3 "--0. 6.12• • • • • • • • • J BARREL 6·20 GRIP R. H. ROO 6- 33 6-6 " INDEX HAMMER SPRING 45 -24 -/ PIN 45·8 FRAME L.H.
CROSMAN PARTS LIST MODEL SINGLE ACTION 6 PISTOL PART NO.
PAGE 18.B DISASSEMBLY PROCEDURE FOR MODEL CROSMAN SINGLE ACTION 6 PISTOL 1. Exhaust CO2 Gas and remove empty Powerlet. 2. Remove Grip Screw, 45-37 and Grip Plates 6-32 and 6-33. 3. Support Butt and Muzzle ends of gun on two blocks to free cylinder. See Illus. Pg. 18.2) 4. Place Hammer in Safety Position. (Half-Cock). 5. Remove Hammer Screw, 45-32, two Frame Screws, 45-40 and Frame Screw 45-39. CAUTION: Use care when removing Frame Right Hand 6-2.
PAGE 18.C DISASSEMBLY PROCEDURE FOR MODEL CROSMAN SINGLE ACTION 6 PISTOL CONT'D. 11. Assemble Hammer Assembly 6-5. Index Spring must be wound to hold Index Hand against Cylinder Assembly. When assembling hold Index Hand away from indexing, lugs on Cylinder Assembly so that Cylinder is not disturbed. The Hammer Assembly can be held in place by using a 1/8" diameter by 2 inch long pin inserted in the tapped Hammer Screw Hole. 12. Assemble Trigger Pin, 166-29, Trigger 45-25, and Trigger Spring 45-26. 13.
PAGE NO 19.
. Model 600 General Assembly ReVlsed. NOTE: ALL DASH NUM BERS PREFIXED 600 EXAMPLE: -51 LISTED AS • 00-51 t'!fB 6·9·59 Page 19.
PAGE 19 - A MODEL "600" PARTS AND PRICE LIST FOR SERVICE MANUAL 600-2 600-3 600-4 600-5 600-6 600-7 600-8 600-9 Frame Assembly Front Sight Sear Pin Trigger Pin (2 required) Sight Ball Cover Pin Safety Assembly* Plate 9.70 .10 .11 .05 .03 .04 .36 .
Page 19 – B MODEL "600" - INTERCHANGEABLE PARTS 45-34 45-44 45-45 105-39 105-45 140-89 150-54 150-74 160-33 166-32 180-5 400-11 400-25 400-17 105-55 Grip Insert Filter Screen Ball Spring Washer, lock 'O' Ring Washer Barrel Set Screw # 3 'O’ Ring Hammer Spring Set Screw - Feed Arm Magazine Spring Spring Plate Screen .16 .05 .05 .03 .04 .04 .32 .04 .16 .11 .09 .12 .23 .08 .50 Doz.
PAGE 19 – B.1 Revision to Model 600 Parts List Part No. 600-90 600-92 600-93 Part Name Stop Stop Roller Trigger Assembly Price .38 .14 .90 The Model 600 Series Semi-Automatic Pistol Trigger section has been revised to improve Trigger and firing action. 600-90 Stop, 600-92 Stop Roller and 600-93 Trigger Assembly are the additional parts added. Refer to Drawing Page 19.2 Circled area for assembly location of this revision.
PAGE 19 – C DISASSEMBLY PROCEDURE FOR C02 SEMI-AUTOMATIC MODEL "600" (REFER TO DRAWINGS PAGE: 19.1) NOTE: BE SURE UNIT IS DISARMED 1. Exhaust residual C02 gas by continual cocking with operating slide; if necessary, until gun is empty. 2. Insert 3/16 diameter Ramrod in Muzzle end of Barrel, to be sure of clear Barrel. 3. Insert small diameter rod in Pell aperture on left side of Frame to be sure of a clear Swing Arm. 4. Remove Tube Cap Assembly (600-73) to insure the unit is disarmed. 5.
PAGE 19 – D TRIGGER GROUP 1. Unscrew and remove Grip Screw (600-53), freeing Grips (600-48 and 51) for removal. 2. Unscrew and remove Plate Screws (105-55 and 66), freeing Plate (600-9) for removal carefully lifting with screw driver, 3. Unhook and remove Pawl Spring (600-63), Sear Spring (600-57), and Hammer Sear Spring (600-55). 4. Lift straight upward; Link (600-62), Trigger (600-60,) Sear (600-58), and Sear (600-54) 5. NOTE: Do Not Remove Pins (600-4), (600-5) and (600-49). 6.
PAGE 19 – E TUBE GROUP (Cont’d.) 9. Turn Ring (600-29) 90 degrees and remove from Tube, at its Rear most position 10. Slide Hammer rearward and out of tube. 11. Insert (6 x 32) Screw into Retainer Pins (600-36). Screwing the (6 x 32) Screw in, lifts Retaining Pin up and out. Remove Two (2) Retaining Pins. 12. Push Valve Assembly (600-30) forward out of Tube (600-67). 13.
PAGE 19 – F FRONT SIGHT 1. Drive forward with soft punch on Front Sight (600-3); ASSEMBLY PROCEDURE FOR MODEL "600" ASSEMBLY PROCEDURE THE REVERSE OF DISASSEMBLY WITH SPECIAL NOTE TO THE FOLLOWING: 1. Pre-Inspect All Seals and replace if necessary. TUBE GROUP, ASSEMBLY 1. Pre-assembly, Do Not Tighten, Valve Front (600-34) to Valve Rear (600-33). 2. Lubricate "0" Ring, this will aid assembly of Valve Assembly into tube. 3. Slide pre-assembled, lubricated assembly into front end of tube. 4.
Page 19 - G CAM GROUP, ASSEMBLY 1. Make sure Ring (600-29) is a good sliding fit on Cam (600-40), before assembly. 2. Make sure Hammer is in forward position. 3. Very lightly coat Swing Arm with lubriplate or equivalent good grease. 4. Insert Cam into Ring in correct position to line Drill spot up with Screw of Feed Arm when in down or fire position. Be sure Screw is in center of Drill spot before tightening. This can be done by moving Feed Arm back and forth to get feel of center. 5.
Page 19 - H HELP NOTES FOR POSSIBLE MALFUNCTION AND ADJUSTMENT FOR MODEL "600" 1. Be sure Cocking Slide Is always returned to extreme forward position after cocking gun. 2. Do not at any time attempt to force swing arm with screw driver or other tools as this will cause damage to Cam Ring. 3. (A.) Feed Arm must line up with hole in Magazine. This can be checked by using a .22 caliber Pellet. Place Pellet in Magazine, cock Pistol, point Muzzle end down, Pell should drop into Swing Arm freely.
PAGE 20.1 V-350 SLIDE ACTION B-B AIR RIFLE ASSEMBLY. ~. .' I~ R-- V-350- 38 't FRONT SIGHT , V.3S0.,3· ........... i@. I ~ CLAMP 11~'~ ~ SIGHT' SCREWS , V-350-17 ! ~ V'3S~~ ~ V-350-16 BARREL LOCK REAR SIGHT I o ! GUIDE SCREW V-350- 24 BARREL LOCK 160-29 ELEVATOR ~ V·350·10 &-, V-350- 2 BARREL V-350-1 TUBE SPRING BALL SPRING 105· 39 BALL V-350- 3 .~ TUBE BEARING . V-350- 5 "-.... V-350-9 ~ LOCATING ., POP VALVE :- V-350-12 ~";"""'~, STUD V-350-14 .
Page 20 - A DISASSEMBLY PROCEDURE FOR SLIDE ACTION BB AIR RIFLE MODEL V – 350 Refer to Drawing – Page 20.1 1. Remove 2 Lock Screws (V-350-19). Remove Stock. Barrel Lock (V-350-16) and Spring (V-350-24) will fall out of Stock. Clamp Tube (V-350-1) upside down in vise with protected jaws. 2. Loosen Guide Screw (V-350-10) slightly. Unscrew Tube Bearing (V-350-3). Push Barrel back into Tube slightly. Hold and remove Guide Screw. Pull Barrel Assembly out of Tube.
Page 20 – A.1 Modification Model V-350 – Slide Action BB Rifle: The V-350-5 Pop Valve and V-350-12A Valve Spring have been changed to improve the operation of this rifle. The original Pop Valve Spring had a tendency to unwind and get caught between the Pop Valve and the Barrel. This condition has been corrected by modifying the V-350-12A Valve Spring. It now has 2 solid and larger coils at each end. The center coils are smaller in diameter allowing the Spring to hug the Stem of the Pop Valve.
Page 20A – 2 Modification Model V-350 – Slide Action BB Rifle: This modification supercedes Page 20A-1. Insert this page in manual and remove Page 20A-1. The V350-5 Pop Valve has been redesigned to improve performance. The new Pop Valve V350-5A is an assembly, consisting of Pop Valve V350-5A and Nylon Cushion 350-39. Broken or damaged Pop Valves must be replaced with the new design valve with cushion. The Nylon Cushion is recessed to retain the Pop Valve Spring 350-12A.
Page 20-B CROSMAN PARTS LIST MODEL V-350 SLIDE ACTION BB AIR RIFLE Part No.
PAGE 21.1 V300 BB AIR PISTOL 300·35 A 105-58 .f ~ , : 111-36-~, ..... 300- 45 , I 300- 44 ~ I ..... 300-46 / ~ I ~ 300-9 / .... " / /",, 300-8 , . \ :;...... ;"50-17 ..... .... 'lI "" ..... ___ "'_ _ ,,300-37.' ,/...., 100-39 / 300.7.I ... \ / .... 140-58 '\~300-6 $>' " ,. ,/..... \ 0)°0-24 \.- / /' 350-27 300~~~C-V ':-~ .... . . ...... t 300·54 : 'A 300· 23\ ~r ~/ ..> 300-3 ~ -'''ID f 300-54 ~,/ 300- (D 22'" ,/"'- <' .........~//"'~ /" ''UJ... .... "..
Page 21-A DISASSEMBLY INSTRUCTIONS AND REPAIR PROCEDURES FOR MODEL V-300 PISTOL Preliminary to disassembling this gun, check the three Frame Screws, 300-54 to insure that they have not become loose while the gun was being used and that the halves of the Frame are drawn tightly together. This procedure often corrects minor malfunctions such as improper feeding of the BB's and minor cocking problems. If the threads are stripped in the casting replace the self tapping screws with 180-12 Hold Down Screws.
Page 21-B If the Pop Valve Assembly still does not operate properly, the Pop Valve Assembly must be checked as follows: 1. 2. 3. Place the End Plug Pin hole in the Tube over a pin held in a vise; then using snap lock pliers, remove the knurled Barrel Retainer 300-46. This permits removal of the Barrel and Pop Valve Assembly. Lock the Barrel and Pop Valve Assembly in a vise on the flat: remove Valve Cap 300-5 using snap lock pliers.
Page 21-C CROSMAN PARTS LIST MODEL V-300 SLIDE ACTION BB PISTOL PART NO PART NAME 300-1 300-2 300-3 300-5 300-6 300-7 300-8 300-10 300-11 300-17 300-18 300-22 300-23 300-24 300-33A 300-34 300-25 Frame Left Frame Right Tube Valve Cap Valve Valve Sleeve Valve Spring Sear Trigger Safety Slide End Plug Plunger Spring End Plug Pin Safety Spring Sight Nut Sight Screw PRICE 3.42 2.22 1.50 .36 .54 .21 .05 .36 .21 .36 .08 .33 .33 .10 .06 .02 .
Page 22.A Model 677 Plink-0-Matic BB Pistol - Parts and Price List Part No. 677-1 677-2 677-4 677-7 677-15 677-37 677-41 677-44 677-46 677-48 677-50 Part Name Frame Assembly Feed Spacer Magazine Tube Magazine Spring Eyelet Barrel Feed Arm Ball Follower Follower Screw Grip R.H. Grip Assembly All other parts interchangeable with Model 600. Price 9.70 . 18 .30 .23 . 12 1.76 .96 .32 .08 .30 .48 See Page 19. A Feed Spacer 677-2 is assembled in Loading Slot between Feed Arm and Chamber end of Barrel.
PAGE 23-1 MODEL 38C AND 38T ASSEMBLY DRAWING CROSMAN ARMS CO.. l0i$3 ·75 ~~I~NUMBERSPREFIXED - 38 C-3 EXAMPLE: - 68 LISTED AS 38 • 68 ·68· ~"\\,,,,----_105· 54 '42~ .B3~ .,,/ "·54 ~ .
Page 23 A-l DISASSEMBLY PROCEDURE FOR CO2 PISTOLS - MODELS 38C & 38T Refer to Drawings Page 23-1 CAUTION: Never remove Cover 38-5 while gun is under pressure and Powerlet is installed. 1. After all gas residue has been exhausted from Powerlet, continue to unscrew Screw 38-45, remove L.H. Grip 38-71. 2. Remove Barrel Housing Screw 140-13 and remove Barrel Housing 38-C2 or 38-T2 with slight twist to break loose at frame slots. (DO NOT FORCE OR STRIKE).
Page 23 A-2 5. Disassembly of Valve Group Assemblies 38-73; NOTE: Separation of the sub-assemblies 38-55, 38-56 and 38-60 that make up the 38-73 Valve Assembly, should not be accomplished unless it is absolutely necessary. Care should be taken during disassembly and assembly of the above subassemblies so that End Seal 38-25, 38-65 Tube Seal, Gland Gasket 38-17, Valve Washer 38-12, 38-87 and 38-88 are not damaged, Lubriplate or Pellgunoil should be applied to all the above for ease in assembly.
Page 23 A-3 Assembly procedure Is the reverse of disassembly with special note to the following: 1. Sight Assembly 38-75, should be carefully reassembled using extreme care not to force parts. The use of Lubriplate on Sight Balls 600-6 and Spring 38-74 -will aid In keeping parts together during reassembly. When assembly Is complete Sight Bushing 38-29 should be staked to end of 38-16 Windage Screw so that both parts turn as one unit. 2.
Page 23 A-4 ANALYZING MECHANICAL DIFFICULTIES: The Crosman Model 38 Revolver can be maintenance free -with, proper use and care as outlined in this manual. If after reassembly malfunctions should occur, the following are the most probable. (1) Malfunction (1) Hard Trigger Pull or cocking action (2) Probable Cause (3) Corrective Action a. Check for Cylinder Ass'y. 38-68 rubbing on frame a. Loosen Frame Screws 38-49 and move Cover 38-5 In the direction necessary to relieve pressure off cylinder, b.
Page 23 A-5 (1) Malfunction (2) Probable Cause (3) Corrective Action (3) Low velocity b. Lack of lubrication in moving parts. b. Check for proper lubrication at all bearing surfaces and where metal rubs i.e., trigger mechanism, cylinder assembly, etc. (4) Gas leaks at Piercing Ass'y. Guide Collar & End Seal a. Gun has been in storage extended periods without gas or End Seal 38-25 is compressed from Powerlet Cap and not permitting a good seal in cap after piercing. a.
PAGE 23B-1 CROSMAN PARTS LIST MODEL 38C & 38T REVOLVER PARTS & PRICE LIST Part No. * * * * * * 38-1 38C-2 38T-2 38C-3 38T-3 38-4 38-5 38-6 38-7 38-8 38-9 38-10 38-11 38-12 38-13 38-15 38-16 38-17 38-18 38-19 38-20 38-21 38-22 38-23 38-24 38-25 38-26 38-27 38-28 38-29 38-30 38-31 38-32 Part Name Price Clip Barrel Housing (3 3/4") Barrel Housing (6") Barrel (3 3/4") Barrel (6") Frame (Sold only as Ass'y. 38-37) Cover (Sold only in Match.
PAGE 23B-2 Part No. * 38-69 38-70 38-71 38-73 38-74 38-75 38-76 38-77 Part Name Index Hub Grip Stud Grip L.H. Ass'y. Valve & Piercing Ass'y. Ball Spring Sight Ass'y. Elevation Nut Sight Base Screw Price .40 .50 .65 10.74 .50 4.80 .50 .50 Part No. Doz. Doz. Doz. Doz. INTERCHANGEABLE PARTS 105-54 140-13 150-13 600-6 140-9 Grip Screw (2) Barrel Housing Screw Valve Body Screw Sight Balls (2) Lock Screw *Denotes Factory Assembly .50 Doz. .12 .50 Doz. .03 .50 Doz.
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