OPERATOR’S MANUAL 2 INCH SEMI-TRASH WATER TRANSFER PUMP WITH HOSE KIT Capable of solids up to 9/16 in. diameter MODEL NUMBER 66520 SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 66520-20200306 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
66520 2 IN. SEMI-TRASH WATER TRANSFER PUMP WITH HOSE KIT Capable of solids up to 9/16 in. diameter Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Controls and Features . . . . . . . . . . . . . . . . . . . . . . 5 Semi-Trash Pump . . . . . . . . . . . . . . . . . . . . . . . 5 Parts Included . . . . . . . . . . . . . . . . .
ENGLISH 66520 Introduction Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
66520 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 66520 Safety Rules WARNING Read this manual thoroughly before operating your semi-trash pump. Failure to follow instructions could result in serious injury or death. DANGER DO NOT pump gasoline and fuel oil mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable liquid or corrosive. Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty. WARNING Cancer and Reproductive Harm – www.
66520 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death.Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel: Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area.
ENGLISH 66520 Controls and Features Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Semi-Trash Pump 9 2 17 3 1 4 10 11 16 12 13 15 5 6 5 7 14 8 (1) Fuel Tank – 0.9 gal. (3.4 L) capacity fuel tank. (10) Throttle Lever – Used to adjust engine speed. (2) Air Filter – Protects the engine by filtering dust and debris from the air intake.
66520 ENGLISH Controls and Features Parts Included Your model 66520 gasoline powered Semi-Trash Pump ships with the following parts: Wheel Kit – 8 in. (20.3 cm) Wheel. . . . . . . . . . . . . . . . . . . . . 2 – Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – Flange Bolt (M10x105 for Wheel) . . . . . . . . . . . . . 2 – Flat Washer ø10 . . . . . . . . . . . . . . . . . . . . . . . . . 2 – Lock Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 66520 Assembly Your semi-trash pump requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your semi-trash pump, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Semi-trash Pump from the Shipping Carton Install the Vibration Mounts 1.
66520 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the semitrash pump as a result of failure to follow these instructions will void your warranty. NOTICE The recommended oil type is 10W-30 automotive oil. 1. Place the semi-trash pump on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add up to 0.6 qt. (0.6 L) of oil (not included) and replace oil fill cap/dipstick.
ENGLISH 66520 Assembly Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
66520 ENGLISH Operation Semi-Trash Pump Location Connecting a Hose Kit Cont’d. Place the semi-trash pump in a well ventilated area. DO NOT place the semi-trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning semi-trash pump. This semi-trash pump must have at least 5 ft. (1.5 m) of clearance from combustible material. Leave at least 3 ft. (91.
ENGLISH 66520 Operation Connecting a Hose Kit Cont’d. Connecting a Hose Kit Cont’d. Use 54-57 mm ID Clamp (Gold Color) for pump suction hose. 1. Slide clamp (54-57mm ID – Gold color) over the green suction hose approximately 4 in. (10.1 cm) from end. 2. Insert the threaded or quick coupler in the green rigid suction hose until properly seated. If tight fit, feel free to use a small amount of dish soap on the inner diameter of the hose. 5.
66520 ENGLISH Operation Priming the Pump Cont’d. Starting the Engine Cont’d. Located on the outlet flange is the priming plug. Remove the priming plug and fill pump body to the very top of outlet flange with water. Reinstall the priming plug. As the engine starts up, this will start the draw of liquid into the pump. Located within the pump assembly is the one-way valve. As you prime the pump housing this oneway flap valve shuts off the opening to the suction hose.
ENGLISH 66520 Operation Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and semi-trash pump output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
66520 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective semi-trash pump. WARNING Maintenance and storage Oil Cont’d. NOTICE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Improper maintenance will void your warranty.
ENGLISH 66520 Maintenance and Storage Air Filter Maintenance Schedule 1. Unscrew wing nut to remove the air filter cover. 2. Remove the foam element. Follow the service intervals indicated in the following maintenance schedule. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. Service your semi-trash pump more frequently when operating in adverse conditions. 4. Saturate in clean engine oil.
66520 ENGLISH Maintenance and Storage Storage Semi-Trash Pump Storage For longer term storage, please follow these guidelines. 1. Allow the semi-trash pump to cool completely before storage. NOTICE Engine switch should be in the “OFF” position while pulling the recoil cord, and performing storage maintenance steps. Engine Stored for Less than 30 Days 1. Allow the engine to cool completely before storage. 2. Clean engine according to the Maintenance section. 3.
ENGLISH 66520 Troubleshooting Problem Semi-trash pump will not start Semi-trash pump will not start; Semi-trash pump starts but runs roughly Semi-trash pump shuts down during operation Semi-trash pump overheating or performing poorly Pump will not draw water Cause Solution No fuel Add fuel Faulty spark plug Replace spark plug Low oil level Fill crankcase to the proper level; place semi-trash pump on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach
66520 ENGLISH Specifications Engine Specifications Oil – Model. . . . . . . . . . . . . . . . . . . . . . YF168F-2-000 Use 10W-30 automotive oil. – Displacement. . . . . . . . . . . . . . . . . . . . . . . 196cc Oil capacity is up to 0.6 qt. (0.6 L). – Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV DO NOT OVERFILL. – Start Type . . . . . . . . . . . . . . . . . . . . . . . . .
35 34 33 19 29 31 32 1 30 2 32 28 3 4 36 5 6 27 8 24 25 26 23 7 22 9 10 11 21 40 44 16 15 14 13 20 37 43 19 38 16 17 18 15 14 12 13 46 41 42 13 14 45 39 Specifications ENGLISH 66520 Parts Diagram
Parts List 66520 ENGLISH # Part Number Description Qty # Part Number Description Qty 1 26.109 Engine 1 26 1.5782.10105 Bolt M10 x 105 2 2 202.251303.00 Pump Base 1 27 1.5789.0835 Flange Bolt M8 x 35 4 3 1.5789.0855 Flange Bolt M8 x 55 4 28 1.5789.0825 Flange Bolt M8 x 25 2 4 202.251002.00 Washer Ø8, Copper 4 29 252.201400.02 Rubber support 2 5 202.250300.02 Water Seal 1 30 1.5789.0816 Flange Bolt M8 x 16 2 6 202.251301.02 Friction-Piece 1 31 152.200002.
30 21 137 1 121 2 14 3 133 132 131 130 129 128 127 108 4 5 15 126 6 125 22 23 17 7 8 9 10 20 21 16 134 135 136 11 12 45 40 41 42 43 44 26 27 13 46 112 20 24 25 18 19 99 124 123 122 28 29 47 48 49 50 42 51 31 11 118 116 117 32 33 34 119 104 103 105 69 35 36 64 63 62 61 60 59 58 57 106 110 56 52 108 107 53 54 55 109 111 113 112 114 115 37 66 65 68 38 84 76 73 75 67 1 74 72 71 70 138 83 81 85 65 120 86 104 139 39 19 97 89 90 82 80
66520 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 1.5789.0608 Flange Bolt M6 x 8 5 57 26.050005.00 Piston 2 22.061100.00.2 Cover, Recoil Starter, Black 1 58 23.050003.00 Pin, Piston 3 21.061005.00 Spring, Recoil Starter 1 59 2.09.001 Circlip Ø18 x Ø1 4 2.10.003.1 Rope Ø4 x 1550, Black 60 26.050303.00 Ring, Oil 5 21.061001.01 Reel, Recoil Starter 61 26.050302.00 Ring, Second Piston 6 45.060003.00 Spring, Ratchet 62 26.
ENGLISH 66520 # 23 Part Number Description 114 24.091200.02 Cover, Air Cleaner 115 24.091600.01 Screw Cap, Air Clean Cover 116 2.12.001 Buffer Ø7.5 x 7.5 117 2.06.006 Clamp Ø7 x Ø1 118 24.070014.02 Pipe, Reversal Valve 119 24.091000.02 Air Cleaner Assembly 120 24.101000.00 Muffler Assembly 121 22.061000.00 Recoil Assembly 122 24.070100.02 Cap, Fuel Tank 123 81.070301.00 Fuel Filter, Fuel Tank 124 2.08.156 Flange Bolt/Washer Assembly M6 x 33 125 24.071000.01.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: 2 YEAR LIMITED WARRANTY – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
