Operating and Assembly Instructions Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Description Table of Contents Airless paint sprayers are capable of spraying a wide variety of latex, oil-based, and alkyd paints, as well as stains, preservatives and other non-abrasive finishes. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Application Chart. . . . . . . . . . . . . . . . . . . . .
Operating Instructions and Assembly Instructions Airless Paint Sprayers Safety Guidelines Important Safety Instructions Save These Instructions This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Skin Injection Hazard: ● High pressure spray can inject toxins into blood stream. If injection occurs, seek emergency medical treatment. Use a face mask/respirator and protective clothing when spraying. Always spray in a well ventilated area to prevent health and fire hazards. Refer to Material Safety Data Sheets (MSDS) of spray material for details. ● Never try to stop leaks with any part of your body.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Before servicing or resting: 1. Turn the Prime/Spray Control to the Prime position. 2. Turn the pressure control to Low Pressure/Hydraulic Bleeding position. 3. Turn power switch to OFF position. 4. With gun pointed in a safe direction, pull the gun trigger, with the trigger lock disengaged. 5. Engage trigger lock. ● Simply turning off the pump motor will not relieve pressure from system. The above procedure must be followed.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Assembly Instructions Tools required: u 3/4 in. or Adjustable Wrench u 5/8 in. or Adjustable Wrench Pump Assembly Pressure Valve Outlet Prime Button Motor By-pass Hose Suction Bell Assembly Two Gun Assembly NOTE: Second gun and hose not included. Plug Removal Housing Suction Assembly 4. Attach high pressure hose to pump and spray gun using a 3/4 inch wrench (See Figure Below). Do not attach suction assembly at this time.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation (Continued) DO NOT ATTACH THE SUCTION ASSEMBLY UNTIL INSTRUCTED TO DO SO IN STEP 3. 1. Remove inlet valve cap and with your smallest finger, push on inlet valve stem to ensure it moves freely. Starting Instructions 2 1 2. Push outlet prime button three times to ensure outlet valve is moving freely. 3. Attach suction assembly and bypass tube securely and place both suction and bypass tubes in cleaning solvent. 4.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation (Continued) 10. After completing the flush/testing process, purge the pump of fluid. 11. Repeat the preceding steps using paint instead of cleaning solvent. NOTE: Strain and thin paint before using. All paint may have particles that will clog filter and spray tips. Remove any skin which may have developed on the paint due to air exposure. Follow paint manufacturers’ recommendations on thinning paint. 12.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Spraying Instructions (Continued) INTERMITTENT USE If you are spraying and decide to stop for several minutes, lock the spray gun trigger and submerge the tip in a container of water (See Figure on page 8). This will prevent paint from hardening in the tiny spray opening and clogging the tip. Be sure to release the pressure in the system and turn the unit off. CLEARING CLOGS REVERSIBLE TIP: (Included) 1.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Cleanup Temporary Cleanup cleanup for OVERNIGHT STORAGE NOTE: Cleaning and maintenance of the pump are the most important steps you can take to ensure proper operation and a long life for your airless paint sprayer. Please follow the cleaning instructions carefully and . . .
Operating Instructions and Assembly Instructions Airless Paint Sprayers Cleanup for Changing Paints or Temporary Storage for More Than One Night WEAR ALL NECESSARY SAFETY GEAR Cleaning Pump 1 2 Necessary Tools / Materials: • Pliers • Rag • Gloves • Two (2) buckets • At least one (1) gallon of cleaning fluid • Cleaning brush Turn power switch to ON (shown in the OFF position) NOTE: Do NOT disconnect any hoses. NOTE: Refer to coating manufacturer for recommended cleaning fluid.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Cleanup for Changing Paints or Temporary Storage for More Than One Night (Continued) Allow the cleaning fluid to continue circulating for approximately 10 minutes. Cleaning Hose and Gun 8 7 9 7. Turn pressure to HIGH (completely clockwise). 8. Turn prime/spray control to SPRAY/ ROLL position. Turn Prime/ Spray Control to SPRAY (knob is vertical) 9. If reversible tip is used, rotate spray tip to CLEAN position.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Cleanup for Changing Paints or Temporary Storage for More Than One Night (Continued) 17. Make sure prime/spray control is in SPRAY position to reduce dribbling. Finishing Touches/Shutdown 17 18. Turn pressure to LOW (completely counterclockwise). 19. Turn power switch to OFF position. 20. With gun pointed in safe direction pull trigger with lock released to relieve any pressure in hose. Prime/Spray is in SPRAY/ROLL Position 21.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Storage short term (less than one week) Water Based Paint 1 2 WEAR ALL NECESSARY SAFETY GEAR Necessary Tools / Materials: • Pump Protector Solution Pump Protector • Plastic Wrap WASTE BUCKET • 3/4 in. or Adjustable Wrench PUMP PROTECTION SOLUTION Oil or Alkyd Based Paint If sprayer cleaned with mineral spirits, simply wrap suction filter housing in plastic to keep debris out of suction filter.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Spray Gun Maintenance Pump damage may occur if these instructions are not followed. Before performing any maintenance, make sure to relieve pressure from system and disconnect power from sprayer. • Do not use oil based solvents to clean equipment after using latex based coatings. Use only warm soapy water. • Always replace clogged gun filters, do not attempt to clean them.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Maintenance Chart Maintenance Item Check Replace User Serviceable? Detail Notes Yes See parts listing for location of product safety labels and related part numbers. Before each use Yes See trigger lock warning under Spray Gun Maintenance. Airless hose Before each use Yes Read information on the hang tag attached to the high pressure hose for instructions on maintenance.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Notes www.chpower.
Operating Instructions and Assembly Instructions For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401 Please provide following information: - Model number - Serial number (if any) - Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A. Ref. No.
Operating Instructions and Assembly Instructions For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401 Please provide following information: - Model number - Serial number (if any) - Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A.
Operating Instructions and Assembly Instructions For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401 Please provide following information: - Model number - Serial number (if any) - Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A. 1 2 3 4 4 7 6 5 8 Replacement Parts List Ref. No.
Operating Instructions and Assembly Instructions Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Motor hums and does not run 1. Unit under pressure 1. Turn Prime/Spray Control to prime position 2. Equipment has been dropped which caused motor to become misaligned 2. Take to authorized service center to have motor assembly realigned. Or, call technical support 3. Supply voltage too low 3. Do not use an extension cord, it is better to add hose length.
Operating Instructions and Assembly Instructions Troubleshooting Chart (Continued) Symptom Possible Cause(s) Corrective Action Pump primes and builds pressure, however, the equipment does not spray or produce a quality spray pattern 21. Clogged gun filter 21. Replace with new filter. Do not attempt to clean gun filters. Also, refer to Maintenance section 22 Clogged Spray Tip 22. See Clearing Clogs section 23 A. Tip is damaged or worn 23. A. Replace tip.
Operating Instructions and Assembly Instructions Airless Paint Sprayers “Force Feeding” Pump To remove trash that has been caught in the valves, the unit can be force fed. With pump on and prime/spray knob turned to “prime” position, pour the appropriate solvent into the suction tube and then fold hose as shown opposite. While firmly squeezing the suction tube, slide hand down toward the pump and repeat until pump primes.
Operating Instructions and Assembly Instructions Airless Paint Sprayers Limited Warranty 1. Duration: From the date of purchase by the original purchaser as follows: Paint Application Systems - 5 years. All Paint Spray Guns and Paint Application Accessories - 1 year. 2. Who Gives This Warranty (Warrantor): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-626-4401. 3.
