Your Resource for Advanced Dicing Solutions ADT 7100 Dicing Series Vectus/Fortis Model Types Maintenance Manual Software Version 5.6.
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ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Periodic Maintenance 3 PERIODIC MAINTENANCE Regular and timely maintenance is essential to keep the Model 7100 in good operating condition. To achieve reliable performance, the maintenance procedures listed in this chapter must be performed at the specified intervals. Periodic maintenance procedures include the following: • Examining the status of air pressure and water supplies to the System and inside the System.
Periodic Maintenance Advanced Dicing Technologies Ltd.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Daily Maintenance Procedures (page 1 of 3) 3.1 Daily Maintenance Procedures (page 1 of 3) The maintenance procedures in this list should be performed on a daily basis. The list includes the procedures to be performed, the specifications that must be met, and a column for indicating whether the System has passed each procedure. Caution: All System operations must be stopped and any Workpieces removed, before performing these procedures.
Daily Maintenance Procedures (page 1 of 3) Daily Maintenance Procedures (page 2 of 3) Maintenance Technician Name: ________________________ Date: ________________________ Daily Maintenance Procedures Examine Procedure & Specifications Water leaks inside the System Open the Front Door and remove the Front Bottom Cover to inspect the Electronic Bench and the X Casting gutter for signs of leakage. Inspect the X Casting gutter for signs of blockage or for a kink in the Drainage Tube.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Daily Maintenance Procedures (page 1 of 3) Daily Maintenance Procedures (page 3 of 3) Maintenance Technician Name: ________________________ Date: ________________________ Daily Maintenance Procedures Examine Procedure & Specifications Passed Clean the LED and Sensor with a cotton swab and isopropyl alcohol or Broken Blade Detector water. Tune the BBD, as described in Chapter 7.
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ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Monthly Maintenance Procedures (page 1 of 2) 3.2 Monthly Maintenance Procedures (page 1 of 2) The maintenance procedures in this list should be performed on a monthly basis after performing the daily maintenance procedures. The list includes the procedures to be performed, the specifications that must be met, and a column for indicating whether the System has passed each procedure.
Monthly Maintenance Procedures (page 1 of 2) Date: ________________________ Monthly Maintenance Procedures Examine Procedure & Specifications Condition of the Suction Cups on the Cutting Chuck and the MHS (for Systems equipped with the Auto Loader option only) Inspect the Suction Cups for cracks and replace, if necessary. Ensure that the Suction Cups are clean. When necessary, clean the Suction Cups with lint-free swabs and water.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Quarterly Maintenance Procedures (page 1 of 3) 3.3 Quarterly Maintenance Procedures (page 1 of 3) The maintenance procedures in this list should be performed on a quarterly basis after performing the daily and monthly maintenance procedures. The list includes the procedures to be performed, the specifications that must be met, and a column for indicating whether the System has passed each procedure.
Quarterly Maintenance Procedures (page 1 of 3) Quarterly Maintenance Procedures (page 2 of 3) Maintenance Technician Name: ________________________ Date: ________________________ Quarterly Maintenance Procedures Examine Cutting Chuck Flatness Procedure & Specifications See Chapter 5. The specifications are: • 6 inch (150 mm) Chuck - 7 microns • 8 inch (200 mm) Chuck 10 microns • 12 inch (300 mm) Chuck 15 microns Inspect the condition of the Cutting Chuck.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Quarterly Maintenance Procedures (page 1 of 3) Quarterly Maintenance Procedures (page 3 of 3) Maintenance Technician Name: ________________________ Date: ________________________ Quarterly Maintenance Procedures Examine Procedure & Specifications Straightness of the X Axis (horizontal & vertical) See Chapter 2. The specification is 1 micron for a 415 mm stroke.
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ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Greasing Procedures 3.4 Greasing Procedures This section describes the greasing procedures for Axes and Leadscrews on the Model 7100. These components must be properly greased to ensure reliable System operation, otherwise they can wear down and cause inaccuracies. Note: Greasing requires basic knowledge of System operation.
Greasing Procedures is ejected during greasing. If greasing is done in clean-room conditions, use dust-free waste cloth. 3.4.2 Greasing the X Axis Grease the X Axis Leadscrew on a monthly basis by performing the following procedure. Note: On a quarterly basis, remove the old grease before applying the new grease, as described in section 3.4.2.1. To Grease the X Axis: 1 Open the Left Side Panel by removing the two securing screws.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Greasing Procedures 3 Apply grease to the X Axis grease nipple. Use waste cloth to wipe off any excess grease. 1 Area Shown in Detail in Figure 3-3 1 Figure 3-2: Left Side of System with Left Cover Removed 1 Bath 2 X Axis Grease Nipple 3 X Casting 1 2 3 Figure 3-3: X Axis Grease Nipple Note: Press the lever of the Grease Gun three times to feed sufficient grease into the nipple.
Greasing Procedures 3.4.2.1 b. From the Setup & Diagnostics tree, select saw > Dicer > Axes > X. c. In the lower right pane, click Init to initialize the axis, then click Toggle Self Test. The X Axis begins moving automatically between its two limits. Allow the X Axis to continue moving for one minute, then click Toggle Self Test again to turn off the self-test. Removing the Old Grease from the X Axis On a quarterly basis, the old grease should be removed from X Axis before applying new grease.
ADT Model 7100 Semi-Automatic Dicing System Maintenance Manual Greasing Procedures 2 Remove the four screws securing the Z Casting Access Panel to the Z Casting Cover, and remove the Z Casting Access Panel. 3 In the Video Workspace use the left group of arrows to align the Z Casting Access Panel with the Maintenance Panel. 4 Apply grease to the six grease nipples, three on each side of the Z Casting. Use waste cloth to wipe off any excess grease.
Greasing Procedures 3.4.3.1 Removing the Old Grease from the Y and Z Axes On a quarterly basis, the old grease should be removed from the Y and Z Axes before applying new grease. To Remove the Old Grease from the Y and Z Axes: 1 In the Video Workspace, click and hold the down arrow (in the group of arrows on the right of the Workspace) until the Z Axis reaches its lowest position. 2 Open the Front Clear Cover.
