ASSEMBLY INSTRUCTIONS 2 in 5 in 38 in Ground 2 in 41 in Gate Width 42 in Gate Opening ALL AMERICAN VINYL PICKET GATE 45 MIN approximate assembly time 6935 Reames Rd. Ste. K. Charlotte, NC 28216 @ support@zippity-outdoor.com 704-892-5222 / 877-234-6196 zippity-outdoor.com www.zippity-outdoor.
GENERAL INFORMATION IMPORTANT • Please read through before starting assembly. • Important: Check the inside of the larger pieces in your box for other materials packed inside. • When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching. • We recommend an area approx 5’x 8’ for unobstructed assembling. • You should not need to use excessive force when assembling components.
STEP 1: LAY OUT MATERIALS ALL AMERICAN VINYL PICKET GATE COMPONENTS A B D H I Vertical Stiles (2) 1 ½” x 3 ½“ x 18 1⁄8” Picket 1 (2) - 3⁄8” x 2 ¾“ x 36 ½” Picket 2 (2) - 3⁄8” x 2 ¾“ x 34 3⁄8” Picket 3 (2) - 3⁄8” x 2 ¾“ x 32 ¾” Picket 4 (1) - 3⁄8” x 2 ¾“ x 31 ½” E Top Rail (1) - 1 ½” x 3 ½” x 40 ¾” 1 ¼“ Self-Augering Stainless Steel White-Headed Screw (24) (to assemble gate frame) Bottom Gate Brackets (2) Top Gate Brackets (2) C G F Bottom Rail (1) - 1 ½” x 3 ½” x 40 ¾” 1 ¼” Self-Augering Stai
STEP 2: ASSEMBLE THE GATE FRAME BOTTOM AND SIDES STEP 2.1 One at a time, insert bottom rail (Part F) fully into bottom gate brackets (Part B) STEP 2.2 To ensure rail has been fully inserted, look down top of gate brackets as illustrated Note: Orientate the rail with routed holes facing up. STEP 2.3 ly to t his p oint. Insert vertical stiles (Part C). They will bottom out against bottom rail.
Slide top gate brackets with top rail attached down over the vertical stiles. STEP 3.3 Completely assembled gate frame shown. Insert fully to this point Insert fully to this point STEP 3.2 STEP 4: ASSEMBLE GATE FRAME STEP 4.1 SCREW GATE FRAME/BRACKETS Fasten brackets to frame with (24) 1¼” white-headed screws (Part G). www.zippity-outdoor.
STEP 5: INSERT PICKETS INTO GATE FRAME STEP 5.1 Insert pickets (Part D) through top rail down into bottom rail. STEP 5.2 1 2 3 4 3 2 1 Note: Each picket is numbered Locking Tabs STEP 6: FASTEN GATE HINGES STEP 6.1 6 Fasten gate hinges (Part J) onto the gate brackets with (8) 1¼” black-headed screws (Part H). www.zippity-outdoor.com Completed gate with frame shown.
STEP 7: POSITION GATE AND ATTACH HINGES STEP 7.1 Use temporary spacers or blocks to rest the gate on during alignment and installation. STEP 7.3 Open the gate and fasten the hinges to the post from the inside with (16) 1¼” blackheaded screws. STEP 7.2 Fasten hinges to the post with (8) 1¼” black-headed screws. www.zippity-outdoor.
STEP 8: ALIGN & INSTALL LATCH STEP 8.1 Align and fasten the gate latch to fit and function with the gate finger (Parts K and L) using the (6) 5⁄8” black-headed screws (Part I). 6935 Reames Rd. Ste. K. Charlotte, NC 28216 @ support@zippity-outdoor.com 704-892-5222 / 877-234-6196 zippity-outdoor.com 8 www.zippity-outdoor.
