2B / 2E
CONTENTS Warning 3 Component List 4 Assembly Instructions 5 Initial Firing Instructions 17 Subsequent Start-up 18 Operating Tips 20 Maintenance & Cleaning 21 Troubleshooting 22 Digital Thermostat Control Wiring Diagram 23 Z Grills Support 24 3 Year Limited Warranty 25
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNINGS! 3
COMPONENT LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 Grill Chamber Assembly 32 1 Firepot Assembly 2 1 Name Plate 33 1 Burner Box Assembly 3 1 Hopper Assembly I 34 1 Hopper Insulation Gasket 4 5 1 1 Body Frame Heat Baffle 35 36 1 1 Feeder Assembly Fan 6 1 Grease Drain Pan 37 1 Bottom Plate 7 1 Warming Rack 38 2 Left Legs 8 1 Porcelain Cooking Grates 39 2 Gasket 9 1 Lid 40 2 Leg Cap 10 2 Hinge Assembly 41 1 Right Rear Leg 11 2 Hinge Pin 42
ASSEMBLY INSTRUCTIONS PARTS DIAGRAM 5
Hoppe / Burner Assembly Body Frame Assembly 6
I. Lid Assembly 1. Using a screwdriver, remove the screws and gaskets already to the Grill Chamber Assembly (1). 2. Place the lid on the grill assemblyso it isalignedwith thehole inthe GrillChamberAssembly(1). 3. Insert gaskets then screws in the holes and attach lid to Grill Chamber Assembly (1) using the screwdriver.
II. Mounting the Body Frame to the Chamber 1. With the help of another person, carefully place the Grill Chamber Assembly (1) on a piece of cardboard sideways so the chamber door is facing towards the ceiling. This will ensure it will not damager your floor/carpet. As shown in Figure1. Caution: The grill is very heavy. Always lift the grill with 2 people. ( Do not over tighten) 2. Place a Spring Washer (60) then a Gasket (57) on to 4 Bolts (46).
III. Assembling Of Hopper 1. Insert Hopper Assembly II (61) into Hopper Assembly I (3)so the bolt holes are aligned. 2. Insert the Bolts (58) through the holes in the Hopper 3. Open the Hopper Lid and attach the Hexagon Kep Nuts (59) on the inside of the Hopper Assembly II (61), then tighten it from inside. 58 4. Insert the S/S Bolt (54) through Gasket (53), then the Hopper lid (19), and into the Hopper Handle (20). Use Screwdriver to tighten.
IV. Mounting the Hopper to the Chamber 1. Remove the 4 Gaskets and 4 Bolts from the side of the Hopper.(see diagram "Remove from hopper") 2. Open the lid on the Grill Chamber Assembly (1) and insert the Hopper into the square hole in the Chamber. 3. Reattach the 4 Gasket and Bolts that were removed from the Hopper. (Tighten the Bolts by using the Wrench.) 4. Locate the RTD Male Plug-In-Connector coming from the Grill Chamber Assembly (1). It will look like a loose wire with a connector on the end. 5.
V. Attaching the Chamber Door Handle 1) Attach 1/4-20*12mm Bolt(48) through Φ6.5*Φ18*Φ2.0mm Gasket(50), installing Handle (12) to Lid(9). 2) Using Wrench(55) to tighten them. (Do not over tighten these Bolts). VI. Attaching the Smokestack and Chimney Cap: 1. Using Bolt(48) through the holes of Smokestack(15) and the hole of Smoke Stack Gasket(16), Align the hole of Grill body, attaching 6 5 18*2 0 Gasket(50) and 1/4-20 Hexagon Nut(52), then using wrench to tighten them, as shown.
VII. Positioning the Heat Baffle 1. Attaching the Heat Baffle Place the Heat Baffle (5) in the Grill Chamber Assembly (1) by locating the brackets on the front and back of the Chamber Assembly. Note: The Heat Baffle will be properly positioned it does not move left to right. VIII.Attaching the Grease Drain Pan Place the Grease Drain Pan (6) over the Heat Baffle (5). The left side of the Grease Drain Pan (6) should rest on the Grease Drain Pan Support.
IX. Attaching the Cooking Grate and Warming Rack 1. Place the Porcelain Grill (8) inside the cooking area in the Grill Chamber Assembly (1) 2. Place the Warming Rack (7) on the rack support with the lip facing toward the back of the Grill Chamber Assembly (1) XIII. Hang on the Grease Basket 1. Locate the Grease Drain Tube, which is on the right side of the chamber 2.
INITIAL FIRING INSTRUCTIONS Please read this manual carefully and follow it step by step before starting your Z Grills for the first time and each time the grill runs out of pellets. 1.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of the grill. 2.Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger and Hopper. 3. With the Switch is in the OFF(O) position, plug the power cord into 110 Volt AC grounded outlet. 4.
SUBSEQUENT START-UP Please take attention: If the grill fails to light or the fire in the Firepot goes out while cooking, it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper. Failure to follow the steps may cause a hazardous “over-firing” of your grill due to an excess of unburned pellets in the Firepot. 1.Turn OFF the appliance and unplug the Power Cord. After the grill cool down, remove all food, the Porcelain Grills, Grease Drain Pan and the Heat Baffle. 2.
8. Turn on the grill and turn the Temperature Dial to any setting desired. With the lid closed, preheat the grill for 10 minutes before placing food. 2.Shutdown Cycle Auger turns off Fan continues to run for 5 minutes After finished cooking, turn the Temperature Dial to Shutdown Cycle position, the function of this setting to leave the Draft Induction Fan running for 10 minutes to burn redundant pellets in the fire pot.
OPERATING TIPS 1. Just like other barbecues, the actual temperature of this grill or the cooking times will be affected by external temperature, humidity, wind conditions, quality of pellets and so on. 2. It is better to shelter your grill from the wind, this will aid in temperature output, heat retention and heat recovery time when opening the lid. 3. Do not open the lid frequently, it will increase your cooking time. But you can open the lid when you want the grill to cool down quickly. 4.
MAINTENANCE & CLEANING Your Z Grills also needs your maintenance. Make sure your grill is OFF and cold completely before performing any maintenance and cleaning. Grease: With long-term use, it caused the accumulation of grease on the Flue Lining, the Grease Drain Tube, the V-shaped Grease Drain and the Grease Drain Pan. Always be sure these grease catch area is clean and free of debris. You should check and clean these area periodically to reduce the risk of fire.
TROUBLESHOOTING CAUTION: Make sure the grill is completely cool and unplugged before you do any inspection, cleaning, maintenance or service work. Problem Grill does not work properly Potential Cause Solution Power Make sure the power cord is plugged in. Verify there is power at the electrical outlet. Fuse Remove the control, check the fuse on back. Replace the fuse if blown. Hot Rod If both of the Draft Inducer Fanand the Auger Driver Motor are operating, the Hot Rod needs to be replaced.
DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM 20
Z GRILLS SUPPORT Thank you for shopping with us! If you have any question, feel free to contact us or your dealer. Z GRILLS INC. will offer the best technical and sales support in the industry. Please be prepared to provide the following information: Dealer's name, date of purchase Purchaser's name, phone number, address, Z Grills model number, serial number and part identification number from the COMPONENT LIST Please describe your problem accurately so that we can help you figure out.
Z GRILLS 3 YEARS LIMITED WARRANTY Z Grills Inc guarantees a 3 years warranty of our products from the date of purchase by the original owner against defects in all materials and workman-ship. During the warranty period, Z Grills Inc will at its option repair or replace the defective parts. This limited warranty does not apply to paint, burn pot, grill cover or damage caused from corrosion. Z Grills shall not be liable for transportation charges, labor costs or export duties.
