Service manual

4 - 30
CHAS
FRONT AND REAR BRAKES
1. Install:
• brake master cylinder kit 1
NOTE:
Install the spring with its smaller diameter end
towards the circlip and dust boot.
New
2. Install:
• brake master cylinder 1
• brake master cylinder holder
NOTE:
• Align the projection a on the brake master
cylinder with the hole b in the handlebar.
• First tighten the front bolt, then the rear bolt.
1
a
b
T
R
.
.
7 Nm (0.7 m · kg, 5.1 ft · lb)
3. Install:
• copper washers 1
• brake hose 2
• brake hose union bolt 3
WARNING
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
“CABLE ROUTING” in chapter 2.
CAUTION:
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe touches the projection a on the brake
master cylinder.
NOTE:
Turn the handlebar to the left and right to make
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
1
3
a
2
New
New
T
R
.
.
23 Nm (2.3 m · kg, 17 ft · lb)