Operation Manual
Table Of Contents
- INTRODUCTION
- IMPORTANT MANUAL INFORMATION
- TABLE OF CONTENTS
- SAFETY INFORMATION
- DESCRIPTION
- INSTRUMENT AND CONTROL FUNCTIONS
- Immobilizer system
- Main switch/steering lock
- Indicator lights and warning lights
- Multi-function meter unit
- Handlebar switches
- Clutch lever
- Shift pedal
- Brake lever
- Brake pedal
- ABS (for ABS models)
- Fuel tank cap
- Fuel
- Fuel tank breather hose and overflow hose
- Catalytic converter
- Seat
- Helmet holder
- Storage compartment
- Handlebar position
- Adjusting the shock absorber assembly
- Sidestand
- Ignition circuit cut-off system
- FOR YOUR SAFETY – PRE-OPERATION CHECKS
- OPERATION AND IMPORTANT RIDING POINTS
- PERIODIC MAINTENANCE AND ADJUSTMENT
- Owner’s tool kit
- Periodic maintenance chart for the emission control system
- General maintenance and lubrication chart
- Removing and installing the cowling and panels
- Checking the spark plugs
- Engine oil and oil filter cartridge
- Coolant
- Replacing the air filter element
- Adjusting the engine idling speed
- Checking the throttle grip free play
- Valve clearance
- Tires
- Cast wheels
- Adjusting the clutch lever free play
- Checking the brake lever free play
- Brake light switches (for ABS models)
- Brake light switches (for non-ABS models)
- Checking the front and rear brake pads
- Checking the brake fluid level
- Changing the brake fluid
- Drive chain slack
- Cleaning and lubricating the drive chain
- Checking and lubricating the cables
- Checking and lubricating the throttle grip and cable
- Checking and lubricating the brake and shift pedals
- Checking and lubricating the brake and clutch levers
- Checking and lubricating the sidestand
- Lubricating the swingarm pivots
- Checking the front fork
- Checking the steering
- Checking the wheel bearings
- Battery
- Replacing the fuses
- Replacing the headlight bulb
- Replacing the tail/brake light bulb
- Replacing a turn signal light bulb
- Replacing the license plate light bulb
- Replacing the auxiliary light bulb
- Supporting the motorcycle
- Front wheel (for non-ABS models)
- Rear wheel (for non-ABS models)
- Troubleshooting
- Troubleshooting charts
- MOTORCYCLE CARE AND STORAGE
- SPECIFICATIONS
- CONSUMER INFORMATION
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
9 * Swingarm
• Check operation and for exces-
sive play.
√√√√
• Lubricate with lithium-soap-based
grease.
Every 50000 km (30000 mi)
10 Drive chain
• Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
11 * Steering bearings
• Check bearing play and steering
for roughness.
√√√√√
• Lubricate with lithium-soap-based
grease.
Every 20000 km (12000 mi)
12 * Chassis fasteners
• Make sure that all nuts, bolts and
screws are properly tightened.
√√√√√
13
Brake lever pivot
shaft
• Lubricate with silicone grease. √√√√√
14
Brake pedal pivot
shaft
• Lubricate with lithium-soap-based
grease.
√√√√√
15
Clutch lever pivot
shaft
• Lubricate with lithium-soap-based
grease.
√√√√√
16
Shift pedal pivot
shaft
• Lubricate with lithium-soap-based
grease.
√√√√√
17 Sidestand
• Check operation.
• Lubricate with lithium-soap-based
grease.
√√√√√
18 * Sidestand switch • Check operation. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
U20SE3E0.book Page 5 Monday, April 23, 2012 10:47 AM