Service manual

CHAS
7-25
FRONT FORK
EAS00649
REMOVING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Stand the scooter on a level surface.
WARNING
Securely support the scooter so that there
is no danger of it falling over.
NOTE:
Place the scooter on a suitable stand so that the
front wheel is elevated.
2.Remove the front wheel
Refer to “REMOVING THE FRONT WHEEL”
section.
3. Loosen:
• upper bracket pinch bolt 
• cap bolt 
• lower bracket pinch bolt 
WARNING
Before loosening the upper and lower
bracket pinch bolts, support the front fork
leg.
4. Remove:
• front fork leg
EAS00653
DISASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Remove:
• cap bolt 
(from the damper adjusting rod)
2. Remove:
• O-ring
3. Drain:
• fork oil
4. Remove:
• damper rod assembly bolt 
• damper rod assembly 
NOTE:
While holding the damper rod with the damper
rod holder , loosen the damper rod assembly
bolt.



342010



