Service manual

TIGHTENING TORQUES

2-20

Stopper lever bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Generator and starter clutch:

Oil pipe 2 bolt M6 4 10 Nm (1.0 m·kg, 7.2 ft·lb)

Generator cover bolt M6 11 10 Nm (1.0 m·kg, 7.2 ft·lb)

Stator coil assembly lead holder

screw

M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Stator coil assembly screw M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)

Generator rotor bolt M12 1 80 Nm (8.0 m·kg, 58 ft·lb)

Starter clutch bolt M8 6 24 Nm (2.4 m·kg, 17 ft·lb)

Crankcase:

Crankcase stud bolt M12 8 See NOTE.

Crankcase stud bolt M10 4 See NOTE.

Speed sensor bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil filter cartridge M20 1 17 Nm (1.7 m·kg, 12 ft·lb)

Oil filter cartridge bracket bolt M6 4 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil filter cartridge union bolt M20 1 30 Nm (3.0 m·kg, 22 ft·lb)

Generator shaft end cover bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil delivery pipe 2/oil pump

driven gear stopper bolt

M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil pump driven gear stopper bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Generator shaft bolt M8 1 28 Nm (2.8 m·kg, 20 ft·lb)

Crankcase bolt M8 3 24 Nm (2.4 m·kg, 17 ft·lb)

Crankcase bolt M6 18 10 Nm (1.0 m·kg, 7.2 ft·lb)

Engine oil drain bolt (crankcase) M14 1 43 Nm (4.3 m·kg, 31 ft·lb)

Engine oil filler plug M20 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil baffle plate bolt M6 4 10 Nm (1.0 m·kg, 7.2 ft·lb)

Main axle bearing retainer bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)

Drive axle bearing retainer screw M6 2 12 Nm (1.2 m·kg, 8.7 ft·lb)

Shift drum segment bolt M6 1 12 Nm (1.2 m·kg, 8.7 ft·lb)

Oil pump:

Oil strainer bolt (crankcase) M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil pump bolt M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)

Oil pump housing cover 2 screw M4 2 4 Nm (0.4 m·kg, 2.9 ft·lb)

Oil pump housing cover 1 screw M4 2 4 Nm (0.4 m·kg, 2.9 ft·lb)

Spring retainer bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)

Item

Thread

size

Q’ty Tightening torque Remarks