Service manual

FRONT FORK
4-55
d. Install the upper spring seat and nut.
e. Reinstall the rod puller attachment.
f. Install the spacer.
g. Press down on the spacer with the fork spring
compressor “9”.
h. Pull up the rod puller and install the rod holder
“10” between the nut “4” and the spacer “5”.
NOTE:
Use the side of the rod holder that is marked “B”.
i. Remove the rod puller and rod puller attach-
ment.
j. Install the nut “4” all the way onto the damper
rod assembly.
k. Install the damper adjusting rod.
l. Install the washer and cap bolt, and then fin-
ger tighten the cap bolt.
m. Hold the nut and tighten the spring preload
adjusting bolt “11” into the cap bolt to specifi-
cation.
WARNING
EWA13670
Always use a new cap bolt O-ring.
CAUTION:
EC5YU1012
When tightening the spring preload adjust-
ing bolt “11” into the cap bolt, be sure not to
break the projections “c” on the collar “12”.
NOTE:
Hold the nut “4” using a proper tool that has a
thickness of 3 mm (0.12 in) or less.
n. Remove the rod holder and fork spring com-
pressor.
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16.Install:
• Cap bolt
(to the outer tube)
NOTE:
Temporarily tighten the cap bolt.
Rod puller
90890-01437
Universal damping rod bleeding
tool set
YM-A8703
Rod puller attachment (M10)
90890-01436
Universal damping rod bleeding
tool set
YM-A8703
Fork spring compressor
90890-01441
YM-01441
Rod holder
90890-01434
Damper rod holder double ended
YM-01434
5
9
4
10
T
R
.
.
Nut and cap bolt
25 Nm (2.5 m·kg, 18 ft·lb)
11
12
c
4