7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1 Generator OWNER’S MANUAL EF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 03 9 08 – 1.
7WV-9-11 hyoshi 10/15/03 3:47 PM Page 2
7WV-9-11 A 10/16/03 1:29 PM Page A-1 AE00002 INTRODUCTION Congratulations on your purchase of your new Yamaha. This manual will provide you with a good basic understanding of the operation and maintenance of this machine. If you have any questions regarding the operation or maintenance of your machine, please consult a Yamaha dealer. PRI-I.D. NUMBER: AE00012 IDENTIFICATION NUMBER RECORDS Record your Primary I.D.
7WV-9-11 A 10/16/03 1:29 PM Page A-2 AE00032 w PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE. NOTE: 9 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your engine and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
7WV-9-11 A 10/16/03 1:29 PM Page A-3 AE00041 CONTENTS LIMITED WARRANTY (EF- AND PERIODIC MAINTENANCE ................25 EDL-SERIES) ........................................1 MAINTENANCE CHART ..................25 LIMITED WARRANTY (EC- AND SPARK PLUG INSPECTION............27 YG-SERIES) ..........................................2 CARBURETOR ADJUSTMENT .......27 LOCATION OF IMPORTANT LABELS.4 ENGINE OIL REPLACEMENT .........28 SAFETY INFORMATION.......................6 AIR FILTER .................
7WV-9-11 A 10/16/03 1:29 PM Page 1 AE01119 YAMAHA MOTOR CORPORATION U.S.A. EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha consumer generators purchased from an authorized Yamaha consumer generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
WV-9-11 A 10/16/03 1:29 PM Page 2 YAMAHA MOTOR CORPORATION U.S.A. EC- AND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha EC- and YG-series generators purchased from an authorized Yamaha industrial generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
7WV-9-11 A 10/16/03 1:29 PM Page 3 WARRANTY QUESTIONS AND ANSWERS Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance service, nonwarranty repairs, accident damages, as well as oil and spark plugs. Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These terms are general and overlap each other in areas.
7WV-9-11 A 10/16/03 1:29 PM Page 4 AE00062 twy r q e LOCATION OF IMPORTANT LABELS (For EF4000DE/YG4000D) Please read the following labels carefully before operating this machine. NOTE: Maintain or replace safety and instruction labels, as necessary. tw y r q 1 2 HOT EXHAUST WARNING Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch has been installed by a licensed electrician. Refer to the owner’s manual.
7WV-9-11 A 10/16/03 1:29 PM Page 5 qe t (For EF5200DE/EF6600DE/YG5200D/ YG6600D/YG6600DE) r 792-027a e q w t 1 2 HOT EXHAUST WARNING Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch has been installed by a licensed electrician. Refer to the owner’s manual. 792-028b 3 q AVERTISSEMENT q WARNING 8 8 READ THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPERATING. ONLY OPERATE IN WELL-VENTILATED AREA.
7WV-9-11 A 10/16/03 1:29 PM Page 6 AE00071 SAFETY INFORMATION AE00072 741-002 EXHAUST FUMES ARE POISONOUS 9 Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area. AE00075 741-003 741-005 FUEL IS HIGHLY FLAMMABLE AND POISONOUS 9 Always turn off the engine when refuelling. 9 Never refuel while smoking or in the vicinity of an open flame.
7WV-9-11 A 10/16/03 1:29 PM Page 7 9 Keep the machine at least 1 m (3 ft) from buildings or other equipment, or the engine may overheat. a a 1 m (3 ft) 741-008a 9 Avoid operating the engine with a dust cover. 741-009 9 Be sure to carry the generator only by its carrying handle(s). q 1 Carrying handle(s) (shaded) 741-060 AE00083 ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow. 741-010 9 Never touch the machine with wet hands or electrical shock will occur.
7WV-9-11 A 10/16/03 1:29 PM Page 8 B Ground (earth) Lead Diameter: 0.12 mm (0.005 in)/ampere EX; 10 Ampere → 1.2mm (0.05 in) q 741-065 q å EF4000DE/YG4000D B EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE AE00088 CONNECTION NOTES 9 Avoid connecting the generator to commercial power outlet. 9 Avoid connecting the generator in parallel with any other generator.
7WV-9-11 A 10/16/03 1:29 PM Page 9 EF4000DE AE00101 CONTROL FUNCTION !3e q w !2 !3 u AE00102 DESCRIPTION (for EF4000DE/EF5200DE/EF6600DE) r !0 1 2 3 4 5 6 7 8 9 0 q w e oi t !3 !3 y Fuel tank Fuel tank cap Fuel cock Air filter cover Spark plug Muffler Ground (Earth) terminal Oil filler cap Oil drain plug Recoil starter Voltage adjuster (for EF5200DE/EF6600DE) Fuel level gauge Carrying handles (shaded) EF5200DE/EF6600DE w !3 !2 q !3 !3 y t !1 !3 e !0 r o i 793-064a –9–
7WV-9-11 A 10/16/03 1:29 PM Page 10 YG4000D AE00102 !3e q w !2 !3 i 1 2 3 4 5 6 7 8 9 0 q w e r !0o u !1 t !3 !3 DESCRIPTION (for YG4000D/YG5200D/YG6600D/ YG6600DE) Fuel tank Fuel tank cap Fuel cock Air filter cover Spark plug Muffler Choke lever (for YG4000D/YG5200D/YG6600D) Ground (Earth) terminal Oil filler cap Oil drain plug Recoil starter Fuel level gauge Carrying handles (shaded) y YG5200D/YG6600D !3 w !2 q !3 !3 t u !3 y !1 e r !0 o 793-065a YG6600DE !3 w !2 q !3 !3 y t
7WV-9-11 A 10/16/03 1:29 PM Page 11 EF4000DE y r AE00104 e q CONTROL BOX (for EF4000DE/ EF5200DE/EF6600DE) w 1 2 3 4 5 6 AC switch (N.F.B.
7WV-9-11 A 10/16/03 1:29 PM Page 12 YG4000D AE00104 yu t q q w CONTROL BOX (for YG4000D/ YG5200D/YG6600D/ YG6600DE) e 1 2 3 4 5 6 7 8 o 9 YG5200D t r q w e q t r q w e q u y YG6600D u y 793-068 YG6600DE y t r q w e q u i 793-069 – 12 – AC switch (N.F.B.) G.F.C.I.
7WV-9-11 A 10/16/03 1:29 PM Page 13 AE00111 OIL WARNING SYSTEM When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again. NOTE: If the engine stalls or does not start, turn the engine switch to "ON" position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is insufficient. Add oil and restart.
7WV-9-11 A 10/16/03 1:29 PM Page 14 A AE00863 B q q w w AC SWITCH (N.F.B.) The AC switch (Non-Fuse Breaker) turns off automatically when the load exceeds the generator rated output.
7WV-9-11 A 10/16/03 1:29 PM Page 15 AE00791 VOLTAGE ADJUSTER (for EF5200DE/EF6600DE) The adjuster is equipped for adjusting output voltage to rated voltage. 779-039 NOTE: Turn the adjuster clockwise or counterclockwise to increase or decrease output voltage. 779-037 AE00848 q w 763-083 e 763-060 G.F.C.I. RECEPTACLE (for YG4000D/YG5200D/YG6600D/YG6600DE) The G.F.C.I. (Ground Fault Circuit Interrupter) 1 shuts off power to the protected receptacles if a ground fault (electrical leak) is detected.
7WV-9-11 A 10/16/03 1:29 PM Page 16 AE00845 PRE-OPERATION CHECK NOTE: Pre-operation checks should be made each time the generator is used. w The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. 741-001 AE00856 FUEL Make sure there is sufficient fuel in the tank.
7WV-9-11 A 10/16/03 1:29 PM Page 17 w 9 Fuel is highly flammable and poisonous. Check “SAFETY INFORMATION” (See page 6) carefully before refueling. 9 Do not fill above the top of the fuel filter or it may overflow when the fuel heats up later and expands. 9 Wipe up any spilled fuel immediately. 9 After refueling, make sure the tank cap is tightened securely. AE00222 ENGINE OIL Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary.
7WV-9-11 A 10/16/03 1:29 PM Page 18 AE00241 A GROUND (Earth) Make sure to ground (earth) the generator. Check "SAFETY INFORMATION" on page 7. 741-061 å EF4000DE/YG4000D ∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE B 741-066 AE00231 830-002a w q 762-004 BATTERY (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) (See page 34 for more details) Check the fluid level and fill if necessary. Use only distilled water if refilling is necessary. Installation 1.
7WV-9-11 A 10/16/03 1:29 PM Page 19 AE00955 OPERATION NOTE: The generator has been shipped without engine oil. Fill with oil or it will not start. q 700-006a 1 Upper level AE00918 q 761-047 A STARTING THE ENGINE NOTE: 9 Before starting the engine, do not connect any electric devices. 9 Turn the AC switch (N.F.B.) and economy idle switch to the “OFF” position. B 1 q q q 120V 3 “OFF” å AC switch (N.F.B.) for EF4000DE/YG4000D ∫ AC switch (N.F.B.
7WV-9-11 A 10/16/03 1:29 PM Page 20 Electric Starting Model: (for EF4000DE/EF5200DE/EF6600DE) 3. Turn the engine switch to “START”. q 1 6 “START” 763-120a (for YG6600DE) 3. Push the starter switch to start the engine. 1 Starter switch q cC 763-011a 9 Take your hand off the switch immediately after the engine starts. 9 If the engine fails to start, release the switch, wait a few seconds, then try again. Each attempt should be as short as possible to preserve the battery.
7WV-9-11 A 10/16/03 1:29 PM Page 21 NOTE: Especially in areas below freezing point, keep the choke lever at the halfway position until the engine is warmed up. A q 6. When the engine is warm, turn the choke lever back to the operating position (fully to the left). 701-033c B 1 Operating position q å YG4000D ∫ YG5200D/YG6600D 701-025d AE00970 APPLICATION RANGE AC Power factor 1 0.8–0.95 0.4–0.75 (Efficiency 0.
7WV-9-11 A 10/16/03 1:29 PM Page 22 AE00949 CONNECTION Alternating Current (AC) cC 761-006 9 Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator. 9 Be sure any electric devices are turned off before plugging it in. 9 Be sure the total load is within generator rated output. 9 Be sure the receptacle load current is within receptacle rated current. 761-046 A 1. 2. 3. 4. B 779-032a Wind the power lead 2 or 3 turns around frame.
7WV-9-11 A 10/16/03 1:29 PM Page 23 For YG4000D, YG5200D and YG6600D(E), also turn the individual AC switch (N.F.B.) to the “ON” position. C q 1 I “ON” ç Individual AC switch (YG4000D) 763-210 D ∂ Individual AC switch (YG5200D and YG6600D(E)) q 763-211 cC 240V Reduce the load to the specified generator rated output if an AC switch turns off. If it turns off again, consult a Yamaha dealer.
7WV-9-11 A 10/16/03 1:29 PM Page 24 AE00840 STOPPING THE ENGINE NOTE: 9 Turn off any electric devices. 9 Turn the AC switch (N.F.B.) and economy idle switch to the “OFF” position. A 1 B q q q 120V 3 “OFF” å AC switch (N.F.B.) (for EF4000DE/YG4000D) ∫ AC switch (N.F.B.) (for EF5200DE/EF6600DE/YG5200D/ YG6600D/YG6600DE) q 240V 763-196b ç Economy idle switch C q 763-126b 1. Disconnect any electric devices. q 761-047 A 2. Turn the engine switch to the “STOP” position.
7WV-9-11 A 10/16/03 1:29 PM Page 25 AE00401 PERIODIC MAINTENANCE AE00403 MAINTENANCE CHART Regular maintenance is most important for best performance and safe operation. w Stop the engine before starting maintenance work. No. Item Remarks Every Pre-Ope- Initial ration 1 3 6 12 check month months months months (daily) or 20 Hr or 50 Hr or 100 Hr or 300 Hr ** Spark Plug Check condition. Adjust gap and clean. Replace if necessary. ** 2.* Valve Clearance Check and adjust when engine is cold.
7WV-9-11 A 10/16/03 1:29 PM Page 26 No. 9. Item Remarks Fuel Line **Choke lever YG4000D 10. YG5200D YG6600D for Check fuel hose for crack or damage. *Replace if necessary. 0 Check choke operation. 0 11. Cooling System Check for fan damage. 12. Starting System Check recoil starter operation. ** 13.* Decarbonization More frequently if necessary. 14. Generation Check the voltage meter indication or pilot light. G.F.C.I. receptacle YG4000D Check operation . 15.
7WV-9-11 B 10/15/03 3:50 PM Page 27 AE00971 SPARK PLUG INSPECTION You should periodically remove and inspect the spark plug. 1. Check for discoloration and remove the carbon. 760-011 Standard electrode color: Tan Color 2. Check the spark plug type and gap. a 760-001a Standard Spark Plug: BPR4ES (NGK) Spark Plug Gap: 0.7–0.8 mm (0.028–0.031 in) a Gap 3. Install the spark plug. Spark Plug Torque: 20 N•m (2 kgf•m, 14 lbf•ft) AE00431 CARBURETOR ADJUSTMENT The carburetor is a vital part of the engine.
7WV-9-11 B 10/15/03 3:50 PM Page 28 AE00972 ENGINE OIL REPLACEMENT 1. Place the machine on a level surface and warm up the engine for several minutes. Then stop the engine. 2. Remove the oil filler cap. 3. Place an oil pan under the engine. Remove the oil drain plug so that the oil can be completely drained. 4. Check the drain plug, gasket, oil filler cap and Oring. If damaged, replace. e w q 700-067 1 Oil drain plug 2 Gasket 3 O-ring 5. Reinstall the oil drain plug. Drain Plug Torque: 30 N•m (3.
7WV-9-11 B 10/15/03 3:50 PM Page 29 AE00914 A AIR FILTER 1. Remove the air filter cover and element. 2. Wash the element in solvent and dry. 3. Oil the element and squeeze out excess oil. The element should be wet but not dripping. q Recommended oil: Foam-air-filter oil or SAE #20 motor oil cC Do not wring out the element. This could cause it to tear.
7WV-9-11 B 10/15/03 3:50 PM Page 30 AE00461 FUEL COCK w Never use or be near fuel and solvent while smoking or in the vicinity of an open flame. 1. 2. 3. 4. 5. 6. Stop the engine. Turn the fuel cock lever to “OFF”. Remove the fuel cock cup and gasket. Clean the cup with solvent and wipe it off. Check the gasket. Replace it if damaged. Reinstall the gasket and fuel cock cup. w Be sure the fuel cock cup is tightened securely. 705-065a AE00471 FUEL TANK FILTER 1. Remove the fuel tank cap and filter.
7WV-9-11 B 10/15/03 3:50 PM Page 31 AE00443 MUFFLER SCREEN AND SPARK ARRESTER (For EF4000DE/YG4000D) w 741-001 A B q q The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. 1. Remove the muffler screen. w w 711-055 1 2 å ∫ Muffler screen Screw EF4000DE YG4000D 2. Use a flathead screw driver to pry the spark arrester out from the muffler.
7WV-9-11 B 10/15/03 3:50 PM Page 32 5. Check the muffler screen and spark arrester. Replace them if damaged. 6. Install the spark arrester. NOTE: Align the spark arrester projection with the hole in the muffler pipe. w q 711-012a A 1 Projection 2 Hole B 7. Install the muffler screen. 711-057 å EF4000DE ∫ YG4000D AE00841 MUFFLER SCREEN AND SPARK ARRESTER (For EF5200DE/EF6600DE/YG5200D/YG6600D/ YG6600DE) w 741-001 q The engine and muffler will be very hot after the engine has been run.
7WV-9-11 B 10/15/03 3:50 PM Page 33 3. Remove the spark arrester. q 1 Spark arrester 711-029 4. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush. 711-022 cC When cleaning, use the wire brush lightly to avoid damaging or scratching of the muffler screen and spark arrester. 711-050 w q 711-029a 5. Check the muffler screen and spark arrester. Replace them if damaged. 6. Install the spark arrester.
7WV-9-11 B 10/15/03 3:50 PM Page 34 AE00842 BATTERY (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) Replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. 762-039 q w 1 Upper level 2 Lower level 2. Add only distilled water if necessary. cC 762-001a 762-002 9 Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water. 9 Do not disconnect the battery during engine operation.
7WV-9-11 B 10/15/03 3:50 PM Page 35 AE00895 FUSE REPLACEMENT (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) w Be sure to use specified fuse. A wrong fuse will cause electrical system damage and A FIRE HAZARD. cC Be sure the engine switch is turned off to prevent accidental short circuiting. 779-033a 1. Loosen the control panel screws and then remove the control panel. 2. Replace the blown fuse with one of proper amperage.
7WV-9-11 B 10/15/03 3:50 PM Page 36 AE00512 TROUBLESHOOTING 707-001 Engine won’t start 1. Fuel systems No fuel supplied to combustion chamber. 2 No fuel in tank .... Supply fuel. 2 Clogged fuel line .... Clean fuel line. 2 Foreign matter in fuel cock .... Clean fuel cock. 2 Clogged carburetor .... Clean carburetor. 705-037a 2. Engine oil system Insufficient 2 Oil level is low .... Add engine oil. 700-006 A 3. Electrical systems 2 Engine switch to “ON”.
7WV-9-11 B 10/15/03 3:50 PM Page 37 AE00515 FOR EF4000DE/EF5200DE/EF6600DE/YG6600DE A ENGINE DOES NOT START B Turn the engine switch to “ON”, then turn the engine switch to “START” (for EF4000DE/EF5200DE/EF6600DE) or push the starter switch (for YG6600DE). And check if the starter motor cranks. F L 763-213 C Cranks D Does not crank G Does not flicker H Flickers Turn the engine switch to “START” or push the starter switch, and check if the oil warning light flickers.
7WV-9-11 B 10/15/03 3:50 PM Page 38 E Faulty battery and/or starter motor. Consult a Yamaha dealer. I Check engine oil level. J OK Consult a Yamaha dealer. O P K Level low Add engine oil. Check the spark plug. 9 Type: 9 Gap: Incorrect Replace or Adjust Gap. Q OK Clean the spark plug.
7WV-9-11 B 10/15/03 3:50 PM Page 39 AE00515 FOR YG4000D/YG5200D/YG6600D A ENGINE DOES NOT START B Turn the engine switch to “ON”, then pull the recoil starter and check if the oil warning light flickers. C H Does not flicker D E F Flickers Check engine oil level. OK Consult a Yamaha dealer. G Level low Add engine oil. Pull the recoil starter and check the spark plug for spark strength. (See “WARNING”) K w L Engine does not start.
7WV-9-11 B 10/15/03 3:50 PM Page 40 AE00601 q STORAGE å Long term storage of your machine will require some preventive procedures to guard against deterioration. AE00611 ∫ a a Carburetor drain plug w a e DRAIN THE FUEL 1. Drain the fuel tank, fuel cock, and carburetor float bowl. r 2. Pour a cup of SAE 10W30 or 20W40 motor oil into the tank. 3. Shake the tank to coat the inner surfaces thoroughly. 4. Drain off the excess oil.
7WV-9-11 B 10/15/03 3:50 PM Page 41 AE00633 762-003 BATTERY (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) 1. Remove the battery. 2. Check the fluid level. Add only distilled water if necessary. (See page 34; “BATTERYReplenishing the battery fluid”) 3. After checking the fluid level, charge the battery. 4. Store the battery in a cool, dark and dry place and charge it once a month. Do not store the battery in an excessively warm or cold place [i.e., less than 0°C (30°F) or more than 30°C (90°F)].
7WV-9-11 B 10/15/03 3:50 PM Page 42 AE00789 EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS Item Acronym 9 CARB. ASSY., LH. & JT., ......................CARB (Carburetor) CARBURETOR2 9 T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition) PLUG, SPARK 9 CRANKCASE1 & HEAD, .......................PCV (Positive Crankcase CYLINDER1 Ventilation) 9 AIR FILTER ASSY. .................................ACL (Air Cleaner) 9 MUFF.
7WV-9-11 B 10/15/03 3:50 PM Page 43 AE00701 SPECIFICATIONS AE00702 DIMENSIONS Overall Length Overall Width Overall Height Dry Weight Unit EF4000DE EF5200DE EF6600DE YG4000D mm (in) 804 (31.7) 894 (35.2) 894 (35.2) 580 (22.8) mm (in) 525 (20.7) 520 (20.5) 520 (20.5) 525 (20.7) mm (in) 510 (20.1) 510 (20.1) 510 (20.1) 560 (22.0) kg (lb) 66 (145.5) 90 (198.4) 90 (198.4) 60 (132.3) YG5200D 670 (26.4) 510 (20.1) 560 (22.0) 85 (187.3) YG6600D 670 (26.4) 510 (20.1) 560 (22.0) 85 (187.3) YG6600DE 894 (35.
7WV-9-11 B 10/15/03 3:50 PM Page 44 AE00751 WIRING DIAGRAM EF4000DE G/Y y R R Br Br R 240V L 120V L L R R Br Br R R G/Y L R G/Y u y q G/Y G/Y V t Br i Br Br o B e !6 Br !0 !5 G Y L/W B B/W Br R G OFF ON START G Y L/W G W W G G r G W W G G W W G G G W W G w !4 !8 @0 B/W Y B/W Y !3 B !1 B R/B B/W R/W R Br R/W W R G/R Y L Y B/W B !9 B !7 W G/R R R R R B B/W R/B R R/W Br B B/W Br R Br R R/W B/W B B/W B B/W R Y Y !2 R L W B/W R/W W G
7WV-9-11 B 10/15/03 3:50 PM Page 45 EF5200DE u i y q e t !0 o u !9 !8 !7 r !6 !1 B B/W Br R B B/W Br R OFF !5 ON START w @1 G @3 @0 !4 !2 B R/B R B/W R/W Br Y R/W B B R B/W B/W B B/W R/W R/B Br Br R B B/W R R/W R Y @2 Y !3 G/R G/R L/W B B L/W G/R G/R Y Y B L/W L/W B Y Y @5 R R/W @8 @7 @6 @9 - + #0 M @4 770-031 1 2 3 4 5 6 7 8 9 0 q w e r t y Rotor assembly Stator assembly Main coil Sub coil Exciter coil Voltage meter N.F.B.
7WV-9-11 B 10/15/03 3:50 PM Page 46 EF6600DE u L R q t u R G/Y i y e G/Y Br G/Y R L !0 o Br Br G/Y !9 B !8 !7 r !1 !6 B B/W R R/W L/R Y B B/W R R/W L/R Y OFF ON !5 START w @1 G @3 @0 !4 !2 B R/B R B B/W R/W Br Y L/R R R B B/W R/W R/B Br B/W B/W B R R/W R/W Y Y R L/R B B/W R R/W Y L/R R Y @2 Y !3 G/R G/R L/W B G/R G/R B L/W B L/W Y Y L/W B Y Y @6 @5 R R/W @9 @8 @7 #0 #1 - + M @4 770-032 1 2 3 4 5 6 7 8 9 0 q w e r t y Rotor assembl
7WV-9-11 B 10/15/03 3:50 PM Page 47 YG4000D G/Y y L R 120V L R 240V G/Y L R R R Br G/Y G/Y R L R u t i Br y G Br Br o Br G/Y y q Br Br e !3 B G Y L/W G !2 G Y L/W G W W G W W G G W W G G G G W W G !5 r !7 w !0 !4 G B/W Y B/W Y Y L Y B/W B B !6 B/W Y Y LL !1 B/W L B L/W W B/W W L/W L G/R B Y Y L/W G/R L/W B Y Y @0 B !9 !8 @1 1 2 3 4 5 6 7 8 9 0 q Rotor assembly Stator assembly Main coil Sub coil Pilot light N.F.B.
7WV-9-11 B 10/15/03 3:50 PM Page 48 YG5200D u G Gy L R L R 240V 120V 240V q e 120V t i L R Br R R G/Y G/Y R V y Br o u u G/Y G/Y R L !0 R o Br Br Br Br Br G/Y Br !5 B !4 G Y L/W r Y Y Y G G G G G G B W B W B W Y G G B W w !7 !9 B/W B B W W W W G G B B Y Y R R G G !3 !6 L Y B/W B B/W !8 !1 Y B/W B Y L B/W G/R !2 G/R G/R L/W B G/R B G/R G/R B G/R L/W Y Y L/W L/W B Y Y @2 @0 @1 @3 1 2 3 4 5 6 7 8 9 0 q w Rotor assembly S
7WV-9-11 B 10/15/03 3:50 PM Page 49 YG6600D u G Gy L R L R 240V 120V 240V q e 120V t i L R Br R R G/Y G/Y R V y Br o u u G/Y G/Y R L !0 R o Br Br Br Br Br G/Y Br !5 B !4 G Y L/W r Y Y Y G G G G G G B W B W B W Y G G B W w !7 !9 B B W W W W G G B B Y Y R R G G !3 !6 B/W Y B/W Y L Y B/W B !8 !1 B/W B L B/W G/R !2 G/R G/R L/W B G/R B G/R G/R B G/R Y L/W L/W Y L/W B Y Y L/R L/R @0 @3 @1 @2 @4 770-027 1 2 3 4 5 6 7 8 9 0 q w
7WV-9-11 B 10/15/03 3:50 PM Page 50 YG6600DE u G L Gy R L 240V 120V 240V R 120V q e t i L R R R G/Y G/Y R R V y o u Br u G/Y G/Y R !0 Br Br Br G/Y Br Br L o Br !9 B !8 G Y L/W r Y G G Y Y G G G G B W B W B W Y G G B W W G B Y R G B W w @1 !7 B W W G B Y R G !6 B/W Y B/W Y !5 !1 !3 B R/B R/W R/W !2 R Br R R/W W R G/R L Y B/W B @2 B @0 @3 W G/R R L B/W R/W W G/R R B B R/WR/WR/B Br R Y B/W B L/R !4 G/R L/W G/R B B Y L/R RR/W G/
7WV-9-11 B 10/15/03 3:50 PM Page 51 AE00761 AE00795 BATTERY TRAY INSTALLATION (for EF4000DE/EF5200DE/EF6600DE/ YG6600DE) ENGINE HANGER INSTALLATION (for YG4000D/YG5200D/YG6600D/ YG6600DE) AE00762 OPTIONAL PARTS INSTALLATION AE00763 Two wheel kit – 51 –
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7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1 Generator OWNER’S MANUAL EF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 03 9 08 – 1.