OWNER’S MANUAL XV17AT(C) XV17AWT(C) XV17AMT(C) XV17ATT(C) XV17ATMT(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.04-1.
U5VN11E0.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV17AT(C)/XV17AWT(C)/XV17AMT(C)/XV17ATT(C)/ XV17ATMT(C) OWNER’S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments ................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM TABLE OF CONTENTS Checking and lubricating the brake and clutch levers .............6-29 Checking and lubricating the sidestand ...................................6-30 Checking the front fork .................6-30 Checking the steering ...................6-31 Checking the wheel bearings .......6-31 Battery ..........................................6-32 Replacing the fuses ......................6-33 Replacing the headlight bulb ........
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM SAFETY INFORMATION EAU10250 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM SAFETY INFORMATION 1 ● ● wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of XV17A 194 kg (428 lb) XV17AW 194 kg (428 lb) XV17AM 194 kg (428 lb) XV17AT 179 kg (395 lb) XV17ATM 179 kg (395 lb). When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U5VN11E0.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM DESCRIPTION EAU32220 Left view XV17A(C)/XV17AW(C)/XV17AM(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM DESCRIPTION XV17AT(C)/XV17ATM(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM DESCRIPTION EAU32230 Right view XV17A(C)/XV17AW(C)/XV17AM(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM DESCRIPTION XV17AT(C)/XV17ATM(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM DESCRIPTION EAU32240 Controls and instruments XV17A(C)/XV17AW(C)/XV17AM(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN11E0.book Page 6 Tuesday, April 13, 2004 5:24 PM DESCRIPTION XV17AT(C)/XV17ATM(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering To lock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11001 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11701 Speedometer unit EAU11270 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.5 L (0.92 US gal) (0.77 Imp.gal).
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12090 Fuel gauge This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12211 Clock 3 1. Clock 2. Set button 3. Mode button The digital clock shows the time regardless of the main switch position. 2. Press both the set button (right) and the mode button (left) simultaneously until the hours and minutes flash. 3. Push the left button and only the hour display will flash. 4. Push the right button to change the hours. 5. Push the left button and only the minute display will flash. 6.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U5VN11E0.book Page 6 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U5VN11E0.book Page 7 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU13210 Fuel NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10130 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U5VN11E0.book Page 8 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13300 3 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 20.0 L (5.28 US gal) (4.40 Imp.gal) Fuel reserve amount: 3.5 L (0.92 US gal) (0.77 Imp.gal) knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel.
U5VN11E0.book Page 9 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS ON This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! EAU13600 Starter (choke) knob “ ” 3 1. Pointed end positioned over “ON” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).
U5VN11E0.book Page 10 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock EAU14151 Rider seat To remove the rider seat 1. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. 3 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for locking the steering with a padlock.
U5VN11E0.book Page 11 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14580 Windshield [XV17AT(C)/XV17ATM(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. 1.
U5VN11E0.book Page 12 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. 3 Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) 4.
U5VN11E0.book Page 13 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag Unbuckle the belts and fold up the flap. EAU35890 Sidecases [XV17ATM(C)] EWA12520 WARNING To close a saddlebag Fold the flap down and buckle both belts securely. NOTE: For saddlebag cleaning and care, see page 7-1. Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-17 for important loading and tire pressure information.
U5VN11E0.book Page 14 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. NOTE: Push the lid down so that the latch snaps into place. 3 ECA13090 CAUTION: To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid. EAU14811 Adjusting the shock absorber assembly load and thereby soften the suspension, turn the adjusting nut in direction (b).
U5VN11E0.book Page 15 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: ● Always have a Yamaha dealer service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17A(C)/XV17AW(C)/ XV17AM(C) Distance A = 42.5 mm (1.67 in) XV17AT(C)/XV17ATM(C) Distance A = 45.5 mm (1.
U5VN11E0.book Page 16 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5VN11E0.book Page 17 Tuesday, April 13, 2004 5:24 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM PRE-OPERATION CHECKS EAU15602 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-7 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Front brake • • • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-28 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 6-29 Sidestand • Make sure that operation is smooth.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM OPERATION AND IMPORTANT RIDING POINTS after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. (choke) turned on, then about 2.5 minutes with the starter (choke) in the halfway position. 6. After starting the engine, move the starter (choke) back halfway. ECA11130 CAUTION: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! 5 7.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 CAUTION: ● 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM OPERATION AND IMPORTANT RIDING POINTS 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. 6 ITEM ROUTINE 1 * Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32182 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness.
U5VN11E0.book Page 6 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 19 * Shock absorber assembly • Check operation and for oil leakage.
U5VN11E0.book Page 7 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17630 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid.
U5VN11E0.book Page 8 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19543 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U5VN11E0.book Page 9 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 1. Spark plug wrench 6 To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
U5VN11E0.book Page 10 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 Canister (for California only) EAU19920 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U5VN11E0.book Page 11 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 6 5. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U5VN11E0.book Page 12 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 9. Install the engine oil drain bolts, and then tighten them to the specified torque. 1. Oil filter cartridge NOTE: An oil filter wrench is available at a Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure that the O-ring is properly seated. 8.
U5VN11E0.book Page 13 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 15. Turn the engine off, and then check the oil level and correct it if necessary. EAU20041 Transfer case oil The transfer case oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. mended type to raise it to the correct level, and then install the oil filler cap. To check the transfer case oil level 1.
U5VN11E0.book Page 14 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Transfer case oil check bolt: 7.5 Nm (0.75 m·kgf, 5 ft·lbf) To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 2. Remove the drain bolt and the check bolt to drain the oil from the transfer case. 4. Remove the oil filler cap, add the specified amount of the recommended transfer case oil, and then install and tighten the oil filler cap.
U5VN11E0.book Page 15 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 3. Remove the air filter case cover by removing the screws. 4. Disconnect the hoses shown. 6 1. Screw 2. Hose 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown.
U5VN11E0.book Page 16 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 10. Install the air filter case by pushing it onto the air filter joint, and then tighten the air filter joint clamp screw. 11. Install the air filter case by installing the bolts. EAU21250 Adjusting the carburetor The carburetor is an important part of the engine and its emission control system, which requires very sophisticated adjustment.
U5VN11E0.book Page 17 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21400 EAU32520 Adjusting the valve clearance Tires (For spoke wheel model) The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5VN11E0.book Page 18 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR LOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or even injury. in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced.
U5VN11E0.book Page 19 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21420 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11010 WARNING 6 Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature.
U5VN11E0.book Page 20 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Tire inspection 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth Always check the tires before operating the motorcycle. If a tire tread shows crosswise line (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced.
U5VN11E0.book Page 21 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21940 6 EAU21960 Spoke wheels Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel.
U5VN11E0.book Page 22 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22041 Adjusting the clutch lever free play NOTE: If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 3. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 4.
U5VN11E0.book Page 23 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. To increase the clutch lever free play, turn the adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6. Tighten the locknut at the clutch lever and the crankcase. EAU22092 Adjusting the brake lever free play ● ● 1. Locknut 2. Brake lever free play adjusting screw 3.
U5VN11E0.book Page 24 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22270 Adjusting the rear brake light switch EAU22390 EAU22470 EAU22410 Front brake pads 1.
U5VN11E0.book Page 25 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U5VN11E0.book Page 26 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 EAU23040 Changing the brake fluid Drive belt slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5VN11E0.book Page 27 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23070 To adjust the drive belt slack 1. Loosen the rear wheel axle nut and the brake caliper bracket bolt. 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction (a). To loosen the drive belt, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel forward.
U5VN11E0.book Page 28 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23090 EAU23110 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5VN11E0.book Page 29 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U5VN11E0.book Page 30 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
U5VN11E0.book Page 31 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U5VN11E0.book Page 32 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23370 EWA10760 Battery WARNING ● 1. Battery 2. Negative battery terminal 3. Positive battery terminal This model is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. ECA10620 CAUTION: Never attempt to remove the battery cell seals, as this would permanently damage the battery.
U5VN11E0.book Page 33 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10630 CAUTION: ● ● 6 Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. To charge a sealed-type (MF) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery.
U5VN11E0.book Page 34 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17A 15.0 A XV17AW 15.0 A XV17AM 20.0 A XV17AT 20.0 A XV17ATM 20.0 A Carburetor heater fuse: 10.
U5VN11E0.book Page 35 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, and then remove the defective bulb. 6 4. Place a new headlight bulb into position, and then secure it with the bulb holder.
U5VN11E0.book Page 36 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24201 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Screw EAU31961 Replacing a license plate light bulb 1. Remove the license plate light unit by removing the bolts. 1. Bolt 2.
U5VN11E0.book Page 37 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pulling it out. 1. Bulb 6 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in, and then turn it clockwise until it stops. 6. Install the license plate light unit by installing the bolts.
U5VN11E0.book Page 38 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U5VN11E0.book Page 39 Tuesday, April 13, 2004 5:24 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26081 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM MOTORCYCLE CARE AND STORAGE EWA10930 WARNING ● ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before operating the motorcycle test its braking performance and cornering behavior. ECA10950 CAUTION: ● ● ● ● Apply spray oil and wax sparingly and make sure to wipe off any excess.
U5VN11E0.book Page 4 Tuesday, April 13, 2004 5:24 PM MOTORCYCLE CARE AND STORAGE EAU26270 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 CAUTION: ● ● 7 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM MOTORCYCLE CARE AND STORAGE °C (90 °F)]. For more information on storing the battery, see page 6-32. NOTE: Make any necessary repairs before storing the motorcycle.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17A 1140 mm (44.9 in) XV17AW 1140 mm (44.9 in) XV17AM 1140 mm (44.9 in) XV17AT 1500 mm (59.1 in) XV17ATM 1500 mm (59.1 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.0 in) Weight: 8 With oil and fuel: XV17A 334.0 kg (736 lb) XV17AW 334.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM SPECIFICATIONS 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.00 ° Trail: 142.0 mm (5.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM SPECIFICATIONS Recommended fluid: DOT 4 Rear brake: Type: Single disc brake Operation: Right foot operation Recommended fluid: DOT 4 Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 140.0 mm (5.51 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 110.0 mm (4.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5VN11E0.book Page 3 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5VN11E0.book Page 5 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5VN11E0.book Page 7 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A.
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U5VN11E0.book Page 9 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5VN11E0.book Page 10 Tuesday, April 13, 2004 5:24 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5VN11E0.book Page 1 Tuesday, April 13, 2004 5:24 PM INDEX A Fuel .........................................................3-7 Fuel cock.................................................3-8 Fuel gauge ..............................................3-3 Fuel level warning light............................3-2 Fuel tank cap...........................................3-7 Fuses, replacing....................................6-33 Accessories and replacement parts ..... 6-21 Air filter element, cleaning ............
U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM INDEX Tool kit .................................................... 6-1 Transfer case oil ................................... 6-13 Troubleshooting .................................... 6-38 Troubleshooting chart ........................... 6-39 Turn signal indicator light ........................ 3-2 Turn signal light bulb, replacing ............ 6-36 Turn signal switch ................................... 3-5 V Valve clearance, adjusting ................
OWNER’S MANUAL XV17AT(C) XV17AWT(C) XV17AMT(C) XV17ATT(C) XV17ATMT(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.04-1.
