OWNER’S MANUAL FJR1300 FJR1300A YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.09-0.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the FJR1300/FJR1300A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FJR1300/FJR1300A.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM IMPORTANT MANUAL INFORMATION EAU10150 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
JWE3.book Page 2 Friday, September 5, 2003 3:08 PM IMPORTANT MANUAL INFORMATION EAU10200 FJR1300/FJR1300A OWNER’S MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st edition, August 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM TABLE OF CONTENTS Lubricating the rear suspension ................................6-25 Checking the front fork .................6-25 Checking the steering ...................6-26 Checking the wheel bearings .......6-26 Battery ..........................................6-27 Replacing the fuses ......................6-28 Replacing a headlight bulb ...........6-30 Replacing a rear turn signal light bulb or a tail/brake light bulb .....
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM SAFETY INFORMATION EAU10280 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of FJR1300 201 kg (443 lb) FJR1300A 194 kg (428 lb). When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM SAFETY INFORMATION Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling. • Take care not to spill any gasoline on the engine or exhaust system when refueling. • Never refuel while smoking or in the vicinity of an open flame. ● Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM DESCRIPTION EAU10410 Left view 2 12.Shock absorber assembly rebound damping force adjusting knob (page 3-18) 13.Shock absorber assembly spring preload adjusting lever (page 3-18) 14.Air filter element (page 6-13) 15.Shift pedal (page 3-10) 16.Engine oil filter cartridge (page 6-8) 17.Engine oil level check window (page 6-8) 1. Fuse box (page 6-28) 2. Accessory box (page 3-15) 3. Front fork spring preload adjusting bolt (page 3-16) 4.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM DESCRIPTION EAU10430 Controls and instruments 2 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-8) 3. Tachometer (page 3-5) 4. Speedometer (page 3-5) 5. Multi-function display (page 3-6) 6. Right handlebar switches (page 3-8) 7. Brake lever (page 3-10) 8. Throttle grip (page 6-15) 9. Main switch/steering lock (page 3-2) 10.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10971 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10471 Main switch/steering lock EAU26810 ON All electrical circuits are supplied with power; the meter lighting, taillights and auxiliary lights come on, and the engine can be started. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10910 (Parking) The steering is locked, the taillights and auxiliary lights are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. EAU11001 Indicator and warning lights 3 ECA11020 CAUTION: 1. Push. 2. Turn.
5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11060 EAU11530 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system. (See page 3-6 for an explanation of the self-diagnosis device.
5JWE3.book Page 5 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11601 NOTE: This model is also equipped with a selfdiagnosis device for the immobilizer system. If the immobilizer system is defective, the indicator will start flashing and the multi-function meter will display an error code when the key is turned to “ON”. (See “Self-diagnosis device” on page 3-6 for details.) Speedometer EAU11872 Tachometer 3 1. Tachometer 2. Speedometer 3.
5JWE3.book Page 6 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU26861 Multi-function display 3 1. Multi-function display 2. “SELECT” button 3.
5JWE3.book Page 7 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: If the multi-function display indicates error code 52, this could be caused by transponder interference. If this error appears, try the following. 1. Use the code re-registering key to start the engine.
5JWE3.book Page 8 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12342 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12492 Windshield position adjusting switch “ ” To move the windshield up, push this switch in direction (a). To move the windshield down, push the switch in direction (b). 3 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
5JWE3.book Page 9 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12731 Hazard switch “ EAU12830 Clutch lever ” EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU12710 Start switch “ ” Push this switch to crank the engine with the starter.
5JWE3.book Page 10 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 3-20.) EAU12870 Shift pedal EAU26822 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 3 1.
5JWE3.book Page 11 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU26791 ABS (For FJR1300A only) The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU (Electronic Control Unit), which will have recourse to manual braking if a malfunction occurs. EWA10090 WARNING 1. Brake pedal The brake pedal is on the right side of the motorcycle.
5JWE3.book Page 12 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13070 Fuel tank cap EAU13210 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel EWA11090 WARNING 3 Make sure that the fuel tank cap is properly closed before riding. 1. Fuel tank cap lock cover 2. Unlock. 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank.
5JWE3.book Page 13 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. EAU13410 Fuel tank breather hose EAU13320 3 Recommended fuel: REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity: 25.0 L (6.61 US gal) (5.50 Imp.
5JWE3.book Page 14 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13430 Catalytic converter EAU14080 Seats This model is equipped with a catalytic converter in the exhaust chamber. Rider seat EWA10860 WARNING 3 The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. To remove the rider seat 1. Insert the key into the seat lock, and then turn it as shown. 1. Projection 2.
5JWE3.book Page 15 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14411 Storage compartment EAU26882 Accessory box 3 1. Projection 2. Seat holder 2. Install the rider seat. NOTE: Make sure that the seats are properly secured before riding. 1. Yamaha U-LOCK 1. Accessory box This storage compartment is designed to hold an optional genuine Yamaha ULOCK. (Other locks may not fit.) When placing a U-LOCK in the storage compartment, securely fasten it with the straps.
5JWE3.book Page 16 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EWA11421 ● ● 3 EAU14731 WARNING Adjusting the front fork Do not exceed the load limit of 0.3 kg (0.66 lb) for the accessory box. Do not exceed the maximum load of FJR1300 201 kg (443 lb) FJR1300A 194 kg (428 lb) for the vehicle. This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting knobs and compression damping force adjusting screws.
5JWE3.book Page 17 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. 1. Rebound damping force adjusting knob 1. Compression damping force adjusting screw To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob on each fork leg in direction (a).
5JWE3.book Page 18 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14911 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting lever and a rebound damping force adjusting knob. For riding solo, move the spring preload adjusting lever in direction (b). For riding with a passenger, move the spring preload adjusting lever in direction (a).
5JWE3.book Page 19 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance. Always have a Yamaha dealer service the shock absorber. EAU15290 Locks for the optional side cases and travel trunk EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
5JWE3.book Page 20 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. 3 EAU15321 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
5JWE3.book Page 21 Friday, September 5, 2003 3:08 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM PRE-OPERATION CHECKS EAU15602 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-12 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-8 Final gear oil • Check vehicle for oil leakage. 6-10 Coolant • Check coolant level in reservoir.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-15, 6-22 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU26800 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM OPERATION AND IMPORTANT RIDING POINTS ECA11040 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 5 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Shift up points: 1st → 2nd: 23 km/h (14 mi/h) 2nd → 3rd: 36 km/h (22 mi/h) 3rd → 4th: 50 km/h (31 mi/h) 4th → 5th: 60 km/h (37 mi/h) NOTE: When shifting down two gears at a time, reduce the speed accordingly [e.g., down to 35 km/h (22 mi/h) when shifting from 4th to 2nd gear]. Tips for reducing fuel consumption Fuel consumption depends largely on your riding style.
5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM OPERATION AND IMPORTANT RIDING POINTS ECA10331 EAU17211 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil and final gear oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17360 Owner’s tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17701 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 50000 km, repeat the maintenance intervals starting from 10000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM CHECK OR MAINTENANCE JOB 1 10 20 30 40 9 * Wheels • Check runout and for damage. √ √ √ √ 10 * Tires • • • • √ √ √ √ 11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √ • Check operation and for excessive play. √ √ √ √ 12 * Swingarm 13 * Steering bearings Check tread depth and for damage. Replace if necessary. Check air pressure.
5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 1 23 * Cooling system 20 30 40 ANNUAL CHECK √ √ √ √ CHECK OR MAINTENANCE JOB 10 √ • Check coolant level and vehicle for coolant leakage. • Change. Every 3 years 24 Final gear oil • Check oil level and vehicle for oil leakage. • Change. √ √ √ √ √ 25 * Front and rear brake switches • Check operation.
5JWE3.book Page 5 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel E 1. Bolt 2. Quick fastener screw To install the panel Place the panel in the original position, and then install the bolts and the quick fastener screws. 1. 2. 3. 4.
5JWE3.book Page 6 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Install panel A (to complete the installation of panel B) or panel D (to complete the installation of panel C). EAU19192 Panel D 1. Bolt 2. Quick fastener To remove the panel Remove the bolts, and then take the panel off. EAU33370 Panels E and F To remove one of the panels 1. Remove the seats. (See page 3-14.) 2. Remove the bolts, the quick fastener screw and the quick fasteners, and then take the panel off.
5JWE3.book Page 7 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19641 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
5JWE3.book Page 8 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19881 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. NOTE: The engine oil should be between the minimum and maximum level marks. 2. Place an oil pan under the engine to collect the used oil. 3.
5JWE3.book Page 9 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 1. Oil filter cartridge 2. Oil filter wrench NOTE: An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Check the washer for damage and replace it if necessary. 1.
5JWE3.book Page 10 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11620 CAUTION: ● ● 6 In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase.
5JWE3.book Page 11 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt, and then check the oil level in the final gear case. NOTE: The oil level should be at the brim of the filler hole. 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. Tightening torque: Final gear oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 4.
5JWE3.book Page 12 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● NOTE: The coolant should be between the minimum and maximum level marks. ● 1. Bolt 2. Coolant reservoir cap cover 3. Coolant reservoir cap 6 1. Maximum level mark 2. Minimum level mark 3. If the coolant is at or below the minimum level mark, remove the bolt, the coolant reservoir cap cover and the reservoir cap. 4.
5JWE3.book Page 13 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU33030 EAU20470 Cleaning the air filter element Changing the coolant EWA10380 WARNING Never attempt to remove the radiator cap when the engine is hot. The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant.
5JWE3.book Page 14 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR out with compressed air as shown. If the air filter element is damaged, replace it. 9. Install the panel. EAU21310 Checking the engine idling speed The engine idling speed must be checked as follows and, if necessary, adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
5JWE3.book Page 15 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21380 Adjusting the throttle cable free play EAU21400 EAU21771 Adjusting the valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
5JWE3.book Page 16 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) FJR1300 90–201 kg (198–443 lb) FJR1300A 90–194 kg (198–428 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 290 kPa (42 psi) (2.90 kgf/cm²) High-speed riding: Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.
5JWE3.book Page 17 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 WARNING ● ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control. The replacement of all wheel and brake related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
5JWE3.book Page 18 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● 6 “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run. Always adjust the tire air pressure according to the operating conditions.
5JWE3.book Page 19 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22240 Adjusting the brake pedal position the braking performance, which may result in loss of control and an accident. 1. Distance between brake pedal and footrest EAU22270 Adjusting the rear brake light switch 1. Rear brake light switch 2. Rear brake light switch adjusting nut The top of the brake pedal should be positioned approximately 42.0 mm (1.65 in) below the top of the footrest as shown.
5JWE3.book Page 20 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22500 EAU22680 Checking the brake and clutch fluid levels Front brake Rear brake pads EAU22420 Front brake pads 1.
5JWE3.book Page 21 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR Clutch ● ● 1. Minimum level mark Insufficient brake fluid may allow air to enter the brake or clutch systems, possibly causing them to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.
5JWE3.book Page 22 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22750 6 EAU23100 EAU23110 Changing the brake and clutch fluids Checking and lubricating the cables Checking and lubricating the throttle grip and cable Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart.
5JWE3.book Page 23 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 Checking and lubricating the brake and shift pedals EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
5JWE3.book Page 24 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23210 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6 EAUM1650 Checking and lubricating the centerstand and sidestand Lubricating the swingarm pivots The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
5JWE3.book Page 25 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23250 Lubricating the rear suspension EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
5JWE3.book Page 26 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
5JWE3.book Page 27 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23400 EWA10760 Battery WARNING ● 1. Battery The battery is located under panels C and D. (See page 6-5.) This vehicle is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged.
5JWE3.book Page 28 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. EAU23652 Replacing the fuses 1. Electronic fuel injection fuse 2. Electronic fuel injection spare fuse 6 The fuse box, which contains the fuses for the individual circuits, is located under panel A.
5JWE3.book Page 29 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 1. Main fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Main fuse: 50.0 A Headlight fuse: 25.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Windshield motor fuse: 2.0 A Radiator fan fuse: 15.0 A Backup fuse: 10.
5JWE3.book Page 30 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● EAU23900 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove panel B (if replacing the left headlight bulb) or panel C (if replacing the right headlight bulb). (See page 6-5.) 2. Disconnect the headlight coupler, and then remove the headlight bulb cover. 1.
5JWE3.book Page 31 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the panel. 7. Have a Yamaha dealer adjust the headlight beam if necessary. EAU27000 Replacing a rear turn signal light bulb or a tail/brake light bulb 1. Remove the passenger seat. (See page 3-14.) 2. Remove the socket (together with the bulb) by turning it counterclockwise.
5JWE3.book Page 32 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 Troubleshooting 1. Auxiliary light bulb 4. Insert a new bulb into the socket. 5. Install the auxiliary light socket (together with the coupler) by pushing it in and turning it clockwise. 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation.
5JWE3.book Page 33 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25911 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
5JWE3.book Page 34 Friday, September 5, 2003 3:08 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water. EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM MOTORCYCLE CARE AND STORAGE ● Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use. EAU26240 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM MOTORCYCLE CARE AND STORAGE 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM SPECIFICATIONS Dimensions: Overall length: 2195 mm (86.4 in) Overall width: 760 mm (29.9 in) Overall height: 1435 mm (56.5 in) Seat height: 805 mm (31.7 in) Wheelbase: 1515 mm (59.6 in) Ground clearance: 135 mm (5.31 in) Minimum turning radius: 3100 mm (122.0 in) Weight: With oil and fuel: FJR1300 275.0 kg (606 lb) FJR1300A 282.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM SPECIFICATIONS 5th: 26/28 (0.929) Chassis: Frame type: Diamond Caster angle: 26.0 ° Trail: 109.0 mm (4.
5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM SPECIFICATIONS Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 60 W/55.0 W × 2 Tail/brake light: 12 V, 5.0/21.0 W × 2 Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 Meter lighting: 14 V, 1.1 W × 4 Neutral indicator light: 14 V, 1.1 W × 1 High beam indicator light: 14 V, 1.1 W × 1 Oil level warning light: 14 V, 1.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM INDEX A ABS (For FJR1300A only) .................... 3-11 ABS warning light (For FJR1300A only) ............................ 3-4 Accessory box....................................... 3-15 Air filter element, cleaning..................... 6-13 Anti-theft alarm (optional)........................ 3-7 Auxiliary light bulb, replacing ................ 6-31 D Dimmer switch ........................................ 3-8 E Engine break-in...........................
5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM INDEX Throttle grip and cable, checking and lubricating .................................... 6-22 Tires...................................................... 6-15 Tool kit .................................................... 6-1 Troubleshooting.................................... 6-32 Troubleshooting charts ......................... 6-33 Turn signal indicator lights ...................... 3-3 Turn signal light or tail/brake light bulb, replacing .........
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OWNER’S MANUAL FJR1300 FJR1300A YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.09-0.
