9HP 600RPM GASOLINE ENGINE ITEM: 62034 OWNER’S MANUAL AND SAFETY INSTRUCTIONS SAVE THIS MANUAL: KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY, OPERATING, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM (OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER) FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT: 909.628.
IMPORTANT SAFETY INFORMATION GENERAL SAFETY WARNINGS Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. SAFETY The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur.
IMPORTANT SAFETY INFORMATION People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter. Use only accessories that are recommended by XtremePowerUS for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
IMPORTANT SAFETY INFORMATION DO NOT smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment. Use the correct equipment for the application.
FEATURES AND PRODUCT INFORMATION 4
FEATURES AND PRODUCT INFORMATION BATTERY CONNECTION In the case that the specifications of the batte4ry are 12V and more than 18A.h, connect its positive lead to the electromagnetic coil while connect its negative lead to engine mount strew, base screw or any place capable of grounding with the engine well. Make sure the battery leads are connected tightly and no corrosion is found. If any, eliminate it. WARNING! The battery may give off explosive gas, keep sparks, flames and cigarettes away.
FEATURES AND PRODUCT INFORMATION PRE-OPERATION INSPECTION ENGINE OIL: a key factor in deciding the engine’s performance. Do not apply engine oil with additives or 2-stroke gasoline oil, as they haven’t enough lubrication, which may shorten the engine’s service life. 1. Before adding fuel, make sure the engine is on a level, flat surface equipment. Engine oil recommended: SAE10W-30. As viscosity varies with regions and temperatures, so the Lubricant has to be selected in accordance with our recommendation.
FEATURES AND PRODUCT INFORMATION FUEL AND FUEL TANK The engine must apply unleaded gasoline with an octane number over 86. Using unleaded gasoline will decrease the possibility of producing carbon deposit and will prolong the engine’s service life. Never apply used or polluted gasoline or a mixture of gasoline with engine oil. Make sure the fuel is free of dirt and water.
OPERATION STARTING THE ENGINE 1. Push the fuel switch to “ON”. 2. Push the chock lever to “OFF”. 3. Move left the throttle lever a little. 4. Start the engine. ROPE HANDLE STARTER: Push the engine switch to “ON”. Pull slightly the starting rope handle up until feeling anti-action, and then make a rapid pull. Releasing the handle suddenly may make it hitting the engine. Release the handle slowly conforming to its recoiling force.
OPERATION Engine Oil Alarm: The engine oil alarm is designed to alarm the user the fact that the engine oil in the crankcase in insufficient. Run with insufficient engine oil may damage the engine. Once oil level in the crankcase is too low, the engine oil alarm will stall the engine automatically to make it free of damage while the engine switch is still at “ON”. CAUTION: If the engine still fails to work, check the engine oil level first before go to other check items.
MAINTENANCE Modifying the exhaust control system may make actual exhaust emissions exceeding statutory limit values. Illegal modification is as follows: 1.Dismantle or modify any part of air inlet or outlet system. 2.Modify or take off speed-adjusting connection device or speed adjustment device to result in the engine’s running or outside the set parameters. PROBLEMS AFFECTING EXHAUST EMISSIONS 1. Difficult starting or difficult stopping. 2. Unstable idling.
MAINTENANCE NOTE: Do not dump oil containers or discarded engine oil into rubbish boxes or onto the ground. For the sake of environmental protection, we suggest you take in discarded engine oil with a closed container and bring to local recycling station. SERVICE OF AIR CLEANER: A dirty air cleaner may block enough air’s flowing into the carburetor. To keep the carburetor in Good working conditions, please service the air cleaner periodically.
MAINTENANCE The spark plug must be tightened securely, or it may become very hot to damage the engine. Only use recommended spark plug or the equivalent. Incorrect heat range of the spark plug may damage the engine. The muffler is very hot during running the engine and even a long Time after stopping. Never touch it, or you may get burns. Service After the engine cools down. A. Unscrew two nuts M4, and remove the exhaust elbow from the engine body. B.
TROUBLESHOOTING 13
TROUBLESHOOTING When testing the spark plug, never hold the high- voltage wire of the spark plug with wet hand. Make sure there is no spilled fuel outside the engine and that the spark plug isn’t dipped with fuel. To prevent fire, keep sparks for away from the spark plug mount hole. Once you find any of above problems, contact the authorization entitle to the dealer of the privilege helps for you.
SPECIFICATIONS ADJUSTMENT DATA 15
MAINTENANCE ELECTRIC DIAGRAM RECTIFIER PROTECTOR W W W ENGINE SWITCH BL GR STARTING MOTOR IGNITION COIL BL/R W BL W STARTING RELAY CHARGING COIL SPARK PLUG BL/W Y OIL SENSOR SWITCH COMBINATION ENGINE SWITCH IGNITION COIL BL/R BL SPARK PLUG OIL SENSIR Y 16 W BATTERY
PARTS LIST CRANKCASE ASSEMBLY 17
PARTS LIST CRANKCASE COVER ASSEMBLY 18
PARTS LIST CYLINDER HEAD AND HEAD COVER ASSEMBLY 19
PARTS LIST CRANKSHAFT, PISTON, CONNECTING AND BALANCING SHAFT 20
PARTS LIST COMBINATION OFCAM SHAFT AND VALVE ROCKER 21
PARTS LIST CARBURETOR ASSEMBLY 22
PARTS LIST FUEL TANK ASSEMBLY 23
PARTS LIST AIR CLEANER ASSEMBLY 24
PARTS LIST MUFFLER 25
PARTS LIST RECOIL STARTER 26
PARTS LIST REGULATING CONTROL SYSTEM FLYWHEEL 27
PARTS LIST IGNITON COIL 28
PARTS LIST REDUCER ASSEMBLY 29
WARRANTY PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.