Flex Shaft Concrete Vibrators SureSpeed and 994 VBR-UM-00043-EN-03 (June 2014) User Manual
Flex Shaft Concrete Vibrator Page ii June 2014
User Manual CONTENTS General Power Tool Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Work Area Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical Safety . . . . . . . . . . . . . . .
Flex Shaft Concrete Vibrator Model Number Serial Number Date Purchased Page iv June 2014
User Manual WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY. GENERAL POWER TOOL SAFETY WARNINGS NNOTE: Save all warnings and instructions for future reference. NNOTE: The term power tool in the warnings refers to your mains-operated (corded) power tool or batteryoperated (cordless) power tool. Work Area Safety 1. Keep work area clean and well lit. 2.
Flex Shaft Concrete Vibrator Emissions Additional Safety Note 1. Declared noise emission values: K = 0.69 dB LpA = 83.1 dB LWA = 94.1 dB NNOTE: Wear hearing protection. 2. Declared vibrator emissions: Front Handle = 4.28 m/s2 K = 1.50 m/s2 Rear Handle = 2.41 m/s2 K = 1.50 m/s2 NNOTE: The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
User Manual OPERATION Before Starting the Motor DANGER DO NOT USE DAMAGED EQUIPMENT. INSPECT THE VIBRATOR FOR DAMAGE PRIOR TO USING THIS EQUIPMENT. READ, UNDERSTAND AND FOLLOW ALL SAFETY AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL. CAREFULLY CHECK THAT THE POWER CORD HAS NO CUTS OR EXPOSED WIRES. VERIFY MOTOR HOUSING IS INTACT. CHECK ALL ACORN NUTS TO VERIFY THEY ARE TIGHTENED. DANGER DO NOT START THE MOTOR WITHOUT A SHAFT CONNECTED.
Flex Shaft Concrete Vibrator SETUP The motor has several options for connecting the core and casing assembly to the motor housing. For all available connections, see Figure 13 “Core and casing configurations” on page 11. UnLocked Locked Figure 5: Unlock/Lock icons Connecting the Vibrating Casing (Quick-Disconnect Connections) NNOTE: The casing must be fitted with a quick‑disconnect end. Shaft Figure 6: Core/Casing alignment Locking Lever Figure 3: Quick‑disconnect fitting 1.
User Manual Connecting the Vibrating Casing (Threaded Connections) NNOTE: The casing must be fitted with a thread connector end. Locking Lever Figure 7: Locking lever adjustment Disconnecting the Vibrator Casing (Quick-Disconnect) 1. Be sure the quick‑disconnect locking lever on the motor is in the up position. 2. Rotate the core and casing counterclockwise from the lock position to the unlock position. 3. Pull the casing end straight out of the quick‑disconnect connector on the motor. 4.
Flex Shaft Concrete Vibrator Disconnecting the Vibrator Casing (Threaded Connector) 1. Carefully loosen the hex motor connector, using a crescent wrench on the motor and a pipe wrench on the flex shaft assembly, until the motor assembly can be rotated by hand in a counterclockwise direction. See Figure 11.
User Manual 5 3 4 1 5 2 Figure 13: Core and casing configurations Item Description 1 Quick-Disconnect Motor End 2 Threaded Motor End 3 Threaded to Quick-Disconnect Adapter 4 Quick-Disconnect Core and Casing 5 Threaded Core and Casing Notes These motor ends are part of the motor assembly. They are not interchangeable and are part of the specific part number. Wyco PN W423-500 allows threaded core and casings to be used with quick‑disconnect motor.
Flex Shaft Concrete Vibrator PARTS Item Description Quantity WVD1 WVG1 WSD1 1 D-Ring 2 W819014 2 Filter, Intake 1 W423132 3 Carriage Screw; 10-32, 3/4 in (19.
User Manual Brush Removal For the location of the parts used in the following procedures see Figure 14 and Table 3. 1. Disconnect the line cord from the power source. 2. Lay the motor on its side with the brush cap (6) facing up. 3. Use a 1/2 in 6-sided socket to unscrew the plastic brush cap (6) from the motor half. 4. The brush spring (5) will pop out. Carefully remove the brush spring by gently pulling on the spring. 5. Repeat these steps for the opposite side.
Flex Shaft Concrete Vibrator Head Model 750-D 750-EH 750-FI 750-GI 750-LI 750-MI 750-SBI Head Size in (mm) 13/16 (20.64) Square 1 (25.4) Square 1-3/8 (34.93) Square 1-3/4 (44.45) Square 2 (50.8) Square 2-1/4 (57.15) Square 2-1/2 (63.5) Round Oil Required 1/2 oz (14 g) 3/4 oz (21 g) 1 oz (28 g) 1-1/4 oz (35 g) 2 oz (57 g) 3-1/2 oz (99 g) 1-1/4 oz (35 g) Table 4: Head oil requirements 4. Replace the rotor assembly into the head housing.
User Manual Extension Cords When selecting an extension cord for use with Wyco electric motor cord sets using a three-prong polarized plug, an equivalent plug set must be used for the grounded or earthed version. IIMPORTAN A grounded or earthed motor requires a grounded or earthed extension cord. A two-prong extension cord may be used for the double insulated motor. Extension cords must be approved for outdoor use and the wire gauge of the cord must be appropriate for the expected load. See Table 5.
Flex Shaft Concrete Vibrator Vibrator Head Model 750-D 1 2 3 2 4 5 6 7 8 9 LOCTITE 545 LOCTITE 545 PERMATEX #2 Figure 17: Model 750-D parts Item Description Quantity Part No. Item 1 2 Nut, Hex Jam Bearing, Ball Housing, Square Rotor O-Ring, Buna 1 4 W435638 W097011 6 7 Holder, Seal Seal, Oil 1 W587320 8 Bushing 1 1 W717340 3 4 5 * Description Quantity Part No. 1 2 1 * * * 9 Driver, Hex 1 W382428 * All of these items available assembled in a kit, PN W747-540.
User Manual Vibrator Head Models 750-FI, 750-GI, 750-LI and 750-MI 1 2 10 3 4 10 5 3 6 8 9 PERMATEX #2 LOCTITE 545 LOCTITE 545 LOCTITE 545 7 Figure 19: Model 750-FI, GI, LI and MI parts Item Description Part No. for Part No. for 750-FI (1.38B) 750-GI (1.75B) W432708 W887015 W096013 W096010 W588331 W588339 W718357 W718335 W887015 Quantity Part No. for Part No. for 750-LI (2.00B) 750-MI (2.
Flex Shaft Concrete Vibrator RESTRICTIONS OF HAZARDOUS SUBSTANCES (ROHS) DIRECTIVE This product is compliant with the RoHS Directive identified on the Declaration of Conformity associated with this product. This product does not contain lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls or polybrominated diphenyl ethers in quantities exceeding the following maximum concentration value levels: Lead 0.1% by weight in homogenous materials Mercury 0.
User Manual June 2014 Page 19
® A S C C Trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2014 Badger Meter, Inc. All rights reserved. wycosales@wycotool.com | www.wycotool.
