Table of Contents Cover Page General Specifications Operating Precautions Operating Instructions.. 1 4 5 8 Maintenance , 11 Troubleshooting Wiring Diagram Replacement Parts 14 , ,.
GeneralSpecifications The Wilton Model 8014 Vertical Band Saw is a multipurpose metal cutting band saw that will suit almost any metal working application. Typical applications include contour sawing, beveling, slicing ripping, and stack cutting. The variable speed saw has a tilting table and a useful speed and pitch selector. An optional blade welder, mounted on the saw, provides a means to quickly weld and anneal new or broken saw blades. The welder includes a blade shear and weld grinder.
- Misuse of this machine can cause serious injury. - For safety, machine must be set up, used and serviced properly. - Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine. When Setting up Machine: - Always avoid using machine in damp or poorly lighted work areas. - Always be sure the machine support is securely anchored to the floor or the work bench. When Using Machine: - Always wear safety glasses with side shields (See ANSIZ87.
and cutting surfaces. 18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe General Electrical Cautions This saw should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The saw should be grounded to protect the user from electrical shock. Conductor Length by using padlocks, master switches, or by removing starter keys. 19.
Introduction This manual includes the operating and maintenance instructions for the Wilton 14-inch Vertical Band Saw, Model 8014. This manual also includes parts listings and illustrations of replaceable parts. Typical operations performed using the band saw are shown below. RIPPING SLICING BEVELING SLOTTING SEGMENTING SHAPING CUT SPLITTING ANGULAR CUT GRINDINGRELIEF 7 STACK CUTTING EXTERNAL CONTOUR INTERNAL CONTOUR THREE-DIM.
SawFeatures OperatingInstructions Refer to Figure 1 for key features of the 14-lnch Vari-Speed Vertical Band Saw.
- - - -- Welder Features Operatingthe Welder (Refer to Figure 3) (refer to Figure 4) The welder is installed on the left side of the saw frame. A blade cutter, provided with the welder, is mounted on the saw frame near the panel. WARNING: BE SURE TO WEAR EYE PROTECTION WHILE OPERATING THE WELDER TO AVOID EYE INJURIES. USE CARE WHEN HANDLING THE BLADE AFTER WELDING TO AVOID BURNS. The welder has two clamps that are used to clamp and hold the ends of the saw blade during welding.
SettingBladeSpeed Blade Width 1/8" to 1/4" 5/16" to 3/8" 1/2" 5/8" 3/4" Clamp Pressure Selector Setting 1 2 3 4 5 6. Press and hold the weld pushbutton. When the pusbutton is pressed, the right clamp moves to the left to apply pressure to the blade ends. At the same time, there will be sparking from the blade ends as the blade is being welded. 7. Release the weld push button and unclamp the left and right clamps. 8. Rotate the clamp pressure switch (clockwise) to the zero position. 9.
Blade Tension Blade ~ Guide Rod Hand Wheel I/I)~ rI -~ I II illi(I 0 \V . "'---cU \ ~11~L1r-//~ . ~Ia.de\ Ulde Rod I II \ I I . Adiust Up , r " or Down Blade Guards ' I as Required! I ld 1,,\ \ IWllIN Idler Wheel \"~' I , tt~ne~1 . !~ Ii j I ~ ~II~r~:fc1; .. I I::-:::~j/ \.~ ~ I) Blade GUides~~ . 0! / /' j A ..
Saw Blade Drive Belts Upper Tension Adjustment Slots(2) ~' Jt~ Drive Motor ldDown H Ad' Air Pump Hold Down Bolts ~~ J~:tment ~ Nuts . ~ ~ ~~ ~ ~ ~ ~ Figure 8: Changing Drive Motor/Air Pump Belts Lower Tension Adjustment Slots (2) Figure 7: Changing Saw Wheel Drive Belt 2. 3. 4. 5. 6. Loosen bolts on the upper idler pulley support. Slide upper idler pulley support to releasetension on belts. Removeworn beltsand installnew belts.
Replacement of Blade Guides Frant/Back(Refer to Figure 10): (Refer to Figure 9) Loosen hex nut and tilt table to the desired position. Tighten hex nut. 1. When removing upper blade guides, remove blade guard from guide support. 2. When removing lower blade guides, open lower left door to access the blade guides (the lower blade guard is attached to the lower door). 3. Remove cap screws and washers from both blade guides. 4. Removebladeguides. 5. Install new blade and secure with cap screws and washers.
Blade Tracking (Refer to Figure 12) WARNING: DISCONNECT ELECTRICALPOWER TO AVOIDPOTENTIALFORUNINTENDEDSTARTUP DURINGMAINTENANCE Blade tracking can be corrected using the following procedure 1. Operate the saw to determine if the blade is tracking off center. Determine if the blade is tracking to the right or to the left. 2. To adjust tracking, open the door on the right side of the machine. Loosen the jam nuts on the tracking adjustment screws. 3.
~ ~ ANNEALING PUSH BUTTON ::J (Q WELDING PUSH BUTTON SWIT~ 0 -. ~ITCH LIGHT LIGHT Q) (Q ~ SWITCH Q) 3 SWITCH AC 110V T SWITCH OFF ~ Jh~ ON SWITCH - - ---, R TRANSFORMER MOVABLE WELDING PAD ~ -0--<> S ~ I T t-O-o ~ S SOURCE .....
- - - - Replacement Parts This section provides exploded view illustrations that show the replacement parts for the Model 8014 Verical Band Saw. Also provided are parts listings that provide part number and description. The item numbers shown on the illustration relate the item number in the facing parts listing.
Exploded View - Enclosure 25: -~ ~ 2 ./'./" ./' ./'./' ./' ./" ./'./' ~~ ~ ~ I 17 ~ o/J ~ J, ~ .
Parts List- Enclosure 18 Ref.No. Part Number 1 5507831 Description Frame 2 5507832 Washer 6 3 5507833 Screw 6 4 5682271 Rear Cover 1 5 5507834 Label, Oil 1 6 ------- 7 5682281 Blade Guard 1 8 5507835 Washer 2 9 5507836 Screw 2 10 5507837 Set Screw 1 11 5507838 Washer 1 12 5507839 Nut 1 13 ------- 14 5507840 Handwheel 1 15 5515226 Prox. Sensor, SFPM 1 16 5516376 1 17 5507841 Bracket, Prox.
Exploded View - Saw Table 30: 23: @ @ ~~ @ @ @--- I I I ~ I~ 1./ 0 6 ~~ ~ @ 0 I ~ 16: 13: 0@ '-
Parts List - Saw Table 20 Ref.No.
m X "'C 0 0CD 0- < 99 CD :E 0 ~. < CD () 0 3 "'C 0 :J CD :J ..... en .23 iJ 21 22 I\) ......
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Exploded View - Welder .. ,;?) "Q /) Cd' 0 .. \ \q" t!Je; '" ~ \" .." \° G/' (;) \0 \ \" "\ 6J '\ \ \ \ \ \;; e\ \, 'f \ \'\ @ \ @ ~'Q) ~ ~\\ " \\ \' ,,'I. \\ ,\ '.
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Notes: 25