Installation Instructions

ManualsBrandsWilliams Furnace ManualsGas Wall HeatersWilliams 22,000 BTU Propane Direct-Vent Wall Heater

Owner’s Manual Save this manual for future reference.

Dir

ect-Vent Wall Furnace

Model Numbers:

03822; 1413822; 1433822; 1453822; 2203822; 2213822;

2233822; 2253822; 3003822; 3013822; 3033822; 3053822

FOR USE WITH NATURAL GAS ONLY

Model Numbers:

1403821; 1413821; 1433821; 1453821; 2203821; 2213821;

2233821; 2253821; 3003821; 3013821; 3033821; 3053821

FOR USE WITH PROPANE GAS ONLY

READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU

INSTALL YOUR NEW WILLIAMS WALL FURNACE.

– Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

• Open all windows

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone or cell phone in

your building.

• Extinguish any open flame.

• Immediately call your gas supplier from

a neighbor's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

– Installation and service must be

performed by a qualified installer, service

agency or the gas supplier.

WARNING: Improper installation, adjustment,

alteration, service, or maintenance can cause

injury or property damage. Refer to this manual.

For assistance or additional information, consult

a qualified Installer, service agency or the gas

supplier.

WARNING: Do not install this furnace (Natural or

L.P. Gas) in trailers or recreational vehicles.

WARNING: If the information in these

instructions is not followed exactly, a fire or

explosion may result causing property

damage, personal injury or loss of life.

Williams Furnace Co.  250 West Laurel Street  Colton, California 92324 U.S.A.

14,000 Btu/hr.

Model

22,000 and 30,000

Btu/hr

WARNING: This direct-vent furnace is

approved for aftermarket manufactured home

installations (once the manufactured home is

sold installed and stationary) unless prohibited

by local codes. Not for manufactured home

manufacturer (factory) installation. Do not

install any of these furnaces (natural or LP

Gas) in trailers or recreational vehicles.

Summary of content (28 pages)

PAGE 1
Owner’s Manual Save this manual for future reference. Direct-Vent Wall Furnace Model Numbers: 1403822; 1413822; 1433822; 1453822; 2203822; 2213822; 2233822; 2253822; 3003822; 3013822; 3033822; 3053822 FOR USE WITH NATURAL GAS ONLY Model Numbers: 1403821; 1413821; 1433821; 1453821; 2203821; 2213821; 2233821; 2253821; 3003821; 3013821; 3033821; 3053821 FOR USE WITH PROPANE GAS ONLY READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU INSTALL YOUR NEW WILLIAMS WALL FURNACE. 14,000 Btu/hr.
PAGE 2
Warranty The manufacturer, Williams Furnace Co., warrants this wall furnace or heater to the original purchaser under the following conditions: LIMITED ONE-YEAR WARRANTY 1. Any part thereof which proves to be defective in material or workmanship within one year from date of original purchase for use will be repaired or replaced at the Manufacturer’s option, FOB, to its factory. 2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.
PAGE 3
Table of Contents Your Williams Warranty .................................................................2 Installation Record .........................................................................2 Table of Contents ..........................................................................3 Safety Rules ..................................................................................4 Introduction....................................................................................5 Description ........
PAGE 4
Safety Rules 9. WARNING: READ THESE RULES AND THE INSTRUCTIONS CAREFULLY. FAILURE TO FOLLOW THESE RULES AND INSTRUCTIONS COULD CAUSE A MALFUNCTION OF THE FURNACE. THIS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. Installation must conform to local codes. In the absence of local codes, installation must conform with the National Fuel Gas Code, ANSI Z223.1.
PAGE 5
Introduction – 5 Introduction Please read our instructions before you install and use your furnace. This will help you obtain the full value from this furnace. It will also help you avoid any needless service costs if the problem is found within this instruction manual. Always consult your local heating or plumbing inspector, building department or electric utility company regarding regulations, codes or ordinances which apply to the installation of a Direct-Vent Wall Furnace.
PAGE 6
Installation Locating Wall Furnace Consider the following points before attempting to install the furnace. All Models 1. This is a direct-vent wall furnace. It must be installed on an outside wall for proper venting of flue gases. (Figure 1). 2. Wall furnace must be surface mounted on an outside wall up to 24-inches thick when using an optional Vent Extension Kit. 3. Check the clearances needed from the furnace and vent. (Figure 1 and 2).
PAGE 7
Installation Drill a 1/4 inch hole in the wall at the vent opening center mark all the way through to the outside. Cut the 9-1/4 inch diameter hole through the inside wall. Using the 1/4 inch hole as center, cut a matching hole in the outside wall. It may be better to work from the outside when breaking through brick, stone or tile.
PAGE 8
Installation FIGURE 4 If the wall surface is not flat (shiplapped siding, etc.) or less than 5 inches thick, use a Thin Wall Collar Kit (9307) or, build up a flat surface with wood strips. Do not tilt or bend the cap to fit uneven surfaces. The vent cap flange must be tight against the wall to prevent rain or wind penetration. Use standard caulking compound if required (not provided).
PAGE 9
Installation Thermostat Installation (Sold Separately) Wall Mounting 1. Use Williams thermostat P322016 or any millivolt thermostat. 2. If an existing thermostat is being replaced and is in a satisfactory location and the wiring is in good condition, use existing wiring. If in doubt, use new wiring. 3. If a new location is chosen or if this is a new installation, the thermostat wire must first be run to the location selected. All wiring must agree with local codes and ordinances.
PAGE 10
Installation Thermostat Mounting FIGURE 9 1. To remove the thermostat cover, grasp cover and squeeze both sides firmly, then lift to remove cover. Carefully remove and discard the packing tab protecting the switch contacts. 2. Connect thermostat wires to the terminal screws on the front of thermostat base. 3. Push any excess wire back through hole in the wall and plug the hole with insulation to prevent drafts from affecting thermostat operation. 4. Being sure to level thermostat for the best appearance.
PAGE 11
Installation Cabinet Installation 14038 Series: Set the cabinet over the furnace body, dropping the rear top flange between the support legs and wall. Open the cabinet door and attach the cabinet to the inner casing with two (2) sheet metal screws. (Figure 10). FIGURE 10 22038 / 30038 Series: Set the cabinet over the furnace body, dropping the rear top flange into the slot in top of the spacer plate and into the slots between the support legs and wall.
PAGE 12
Installation Orifice Sizes The efficiency rating of these appliances is a product thermal efficiency rating determined under continuous operating conditions and determined independently of any installed system. For elevations above 2,000 feet reduce ratings 4% for each 1,000 feet above sea level. 3. Use ground joint unions. The correct orifice sizes for the different input ratings when using natural or L.P. gas are: 4.
PAGE 13
Installation FIGURE 13 FIGURE 14 Checking the Gas Piping Test all piping for leaks. When checking gas piping to the furnace with gas pressure at less than 1/2 PSI, shut off manual gas valve to the furnace. If the gas piping is to be checked with the pressure at or above 1/2 PSI, the furnace and manual shutoff valve must be disconnected during testing. Apply a soap solution (or a liquid detergent) to each joint. Bubbles forming indicate a leak. Correct even the slightest leak at once.
PAGE 14
Operating Your Furnace The furnace operates in the following sequence: 1. The thermostat turns on the main burner. Input and output ratings shown on the rating plate, located in burner compartment, must not be exceeded. IMPORTANT: KEEP BURNER COMPARTMENT CLEAN. 2. Heat builds up in the furnace and starts the fan (if equipped). The heated air comes out the panel louvers. AND CONTROL 3. When the thermostat setting is reached, it shuts off the main burner.
PAGE 15
Operating Your Furnace Operating Instructions 1. STOP! Read the safety information above. 2. 3. 4. 5. Set the thermostat to lowest setting. If applicable, tum off all electric power to the appliance. Open the control access panel. Push in the gas control knob slightly and turn it clockwise to “OFF”. NOTE: The knob cannot be turned from "PILOT' to "OFF" unless the knob is pushed in slightly. Do not use force. 6. Wait five (5) minutes to clear out any gas, then smell for gas, including near the floor.
PAGE 16
Operating Your Furnace Type of Gas Natural L.P. Manifold Pressure, In W.C. 4 10 pressure. Increase or decrease the pilot flame to obtain proper setting. FIGURE 15 The rated input will be obtained on 2,500 Btu of propane at 10 inches manifold pressure with factory-sized orifices. If L.P. Gas having a different value is supplied, orifices must be changed by a qualified installer before the furnace is operated.
PAGE 17
How to Care for Your Furnace Abnormal Appearance Lazy Flame: Long soft yellow cones moving around in the combustion chamber lifting from ports (insufficient air). Extremely Fast Flame: Will not hold to ports - entire cone sections blow off from noisy ports (too much pressure). Vent System Check the vent cap and tubes to be sure there are no blocked inlet air or flue openings. The flow of combustion and ventilation air must not be obstructed. Clean or replace before using the furnace.
PAGE 18
Installations in the State of Massachusetts All installations in the State of Massachusetts must use the following requirements when installing, maintaining or operating direct-vent propane or natural gas-fired space furnaces. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied: 1.
PAGE 19
Blower Accessory 2302 and 2303 This accessory can be operated using the factory equipped three-prong (grounding) plug and cord or may be field wired. See field wiring installation instructions below. When using the plug and cord, for your protection against shock hazard, it must be plugged directly into a properly grounded three- prong receptacle. DO NOT REMOVE THE PRONG. All electrical work must conform to your local codes and ordinances, or in their absence, with National Electrical Code ANSI/NFPA 70.
PAGE 20
Blower Accessory 2302 and 2303 Note: If any of the original wire as supplied with the appliance has to be replaced, use only 18 Ga., 4/64 insulation, 105° C AWM wire or its equivalent 115V, 60Hz, - less than 3 amps.
PAGE 21
Blower Accessory 2302 and 2303 Replacement Parts List Model 2302 Ref. Number 1 2 3 4 5 6 7 8 9 10 11 Part Number 6A24 6B33 P321017 P332490 6A23 P130600 6A93 P128400 P130700 6B64 P323335 Description Switch Box Bracket Switch Box Fan Switch (Pull Chain) Automatic Fan Switch Switch Box Cover Motor Motor Support Vibration Isolator (2 Required) Blower Wheel Blower Frame Plug and Cord Part Number Description Model 2303 Ref.
PAGE 22
Replacement Parts List Ref. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 Face Panel Combustion Chamber Shield Combustion Chamber Flue Tube Gasket (2 Required) Inner Casing Air Inlet Gasket Air Inlet Shield (Standard Maximum 9" Thick Wall) Vent Cap Air Inlet Collar (Standard Maximum 9" Thick Wall) Flue Extension (Standard Maximum 9' Thick Wall) Mounting Spacer Plate Air Inlet Gasket Note: Screws and bolts are standard hardware items and may be purchased locally.
PAGE 23
Replacement Parts List Ref.
PAGE 24
Replacement Parts List Ref.
PAGE 25
Troubleshooting SYMPTOM 1. Pilot will not stay lit after carefully following lighting instructions. POSSIBLE CAUSE A. Generator producing insufficient millivolts. B. Generator defective. C. Loose or dirty generator connections at gas valve. D. Grounded thermostat lead wire. E. Defective gas valve. 2. Pilot burning - no gas to the main burner. 3. Burner comes "ON" but goes "OFF" after operating for no apparent reason. A. Valve not turned to “ON” position after lighting the pilot. B.
PAGE 26
Troubleshooting SYMPTOM 7. Pilot outage problem. 8. Abnormal operation. 9. Noisy Blower. 10. Blower does not run. 26 POSSIBLE CAUSE C. Defective thermostat. D. Dirt under the valve seat or valve stuck open. A. Pilot flame may be low or blowing (High), causing the safety to drop out. B. Broken or no gaskets on control or pilot observation doors. A. Delayed ignition - pilot flame may be too low. B. Expansion noise ticking. A. B. C. A. B. Housing rattling. Blower dirty. Blower wheel bent.
PAGE 27
Service Record Date Maintenance Performed Components Required
PAGE 28
Hints and Information Service Hints If your furnace fails to work correctly, you may avoid the inconvenience and cost of a service call by checking the troubleshooting section on page 25. For Your Safety: Always disconnect furnace circuit switch before opening furnace for inspection or service. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.