USER MANUAL REMOTE START WGen9500DF Portable Generator Gasoline: 9500 Running Watts | 12500 Peak Watts Propane: 8500 Running Watts | 11200 Peak Watts
WARNING Operating, servicing and maintaining this equipment can expose you to chemicals i ncluding engine exhaust, carbon monoxide, phosphates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing your equipment.
IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to: Product Registration Westinghouse Outdoor Power Equipment 777 Manor Park Drive Columbus, Ohio 43228 2. Registering your product Online at wpowereq.
TABLE OF CONTENTS WGEN9500DF TECHNICAL SPECIFICATIONS . . . . . . 2 PRODUCT REGISTRATION. . . . . . . . . . . . . . . . . . . . . . 3 Locate Serial Number . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration Form . . . . . . . . . . . . . . . . . . . . 3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
SAFETY SAFETY LABELS AND DECALS 5 2 1 5 3 1 2 3 4 Par t N0.
SAFETY SAFETY LABELS AND DECALS 7 8 12 11 5 9 10 7 8 9 10 11 12 8 | Westinghouse Outdoor Power Equipment
SAFETY FUEL SAFETY DANGER Gasoline and liquid petroleum gas (LPG) are highly explosive and flammable. Explosions and fire can cause severe burns or death. Gasoline and gasoline vapor (Gas) • Gasoline is highly flammable and explosive. • Gas expands and contracts with different temperatures. • In case of a gas fire, do not attempt to extinguish the flame if the fuel shutoff valve is in the on position. Introducing an extinguisher to a generator with an open fuel valve could create an explosion hazard.
UNPACKING 1 CAUTION 4 Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. 2 Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Remove the Wheel Kit Accessories cardboard box. 3. Locate the propane hose. (If you are having trouble locating the hose look between top of muffler and bottom of fuel tank.) 4.
ASSEMBLY INSTALLING WHEELS AND FEET BEFORE ASSEMBLING THE GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5. INSTALLING WHEELS TO FRAME 1. Insert axle pin through washer and wheel. CAUTION Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury. Never use the handles as a lifting point to support the entire weight of the generator.
ASSEMBLY CONNECTING THE BATTERY WARNING To avoid electrics hock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES 14 3 1 2 4 11 6 13 7 12 8 5 10 1 Push Button Electric Start: Starts and stops the engine. 2 Engine Control Switch/Battery Disconnect: 8 Never Flat Wheels: For easy portability 9 Fuel Shut off Valve: Controls the flow of gasoline to the engine. 9 Allows fuel to flow to engine and energizes the ignition system. Also, disconnects battery power when in “Stop” position. 10 Auto Choke: You can manually adjust the choke if 3 Fuel Cap: Close until clicking sound is heard.
FEATURES 15 16 20 19 17 18 15 Fuel Gauge: Indicates fuel level. 16 Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 17 CARB Canister: Required for models sold into and used in California. 18 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing. 19 Alternator Cover: Gain access to alternator wiring.
FEATURES CONTROL PANEL FEATURES 1 2 10 3 8 1 Fuel Selector Switch: Select and turn on gas or propane. 2 Push Button Electric Start: • Push for 1 second to automatically start the engine. • Push again to stop the engine. 3 4 Engine Control Switch/Battery Disconnect: Switch to “Stop” to stop the engine. When in “Stop” position it prevents the unit from drawing power from the battery. Switch to “Run” before starting engine.
OPERATION BEFORE STARTING THE GENERATOR BEFORE STARTING THE GENERATOR, REVIEW SAFETY SECTION STARTING ON PAGE 5. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying: • You have selected a location to operate the generator that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the generator. • You have selected a location that is at least 15 feet (4.
OPERATION POWER CORD Using Extension Cords Westinghouse assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommended to use a manual transfer switch when connecting directly to a buildings electrical system. Connecting a portable generator to a buildings electrical system must be made in strict compliance with all national and local electrical codes and laws, and be completed by a qualified electrician.
OPERATION ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the generator while the engine is running. Always turn the engine off and allow the generator to cool before refueling.
OPERATION CONNECTING TO LARGE LPG/PROPANE TANK BEFORE CONNECTING PROPANE TANK TO THE GENERATOR PLEASE REVIEW FUEL SAFETY SECTION You can hook up your Duel Fuel Generator to a large home LP tank. It is required that you consult a licensed plumber to properly connect your generator to the tank. To properly connect with a large propane tank, you must first check and confirm the LP fuel pressure at the outlet of the LP tank.
OPERATION PROGRAMMING THE GENERATOR FOR REMOTE START NOTICE The key fob included with the generator should come already paired with the unit. If it does not you can follow the directions below to reconnect. If your unit was shipped without a key fob please contact our customer support team. WARNING Always make sure the area around the generator is clear of bystanders before using the remote start to start the generator.
OPERATION ELECTRIC START Be sure to check oil levels before starting. If it is the first time starting make sure to add oil (see Adding Engine Oil). 1. Make sure nothing is plugged into power outlets 2. Verify the battery is properly installed and both battery cables are attached (see Connecting the Battery). 3. Make sure the circuit breakers are properly set (see Figure 8). Figure 10 - Fuel Selector - PROPANE Propane Tank Valve - OPEN 5.
OPERATION MANUALLY STARTING THE GENERATOR STOPPING THE GENERATOR 1. Make sure nothing is plugged into power outlets 1. Remove any connected loads from the control panel receptacles. Be sure to check oil levels before starting. If it is the first time starting make sure to add oil (see Adding Engine Oil). 2. Make sure the circuit breakers are properly set (see Figure 8). 3. Select fuel source (see Step 4 on page 22) 4. Push the engine control switch into the RUN position (see Figure 11). 5.
MAINTENANCE BEFORE PERFORMING MAINTENANCE ON THE GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5, AS WELL AS THE FOLLOWING SAFETY MESSAGES. WARNING Avoid accidentally starting the generator during maintenance by removing the spark plug boot from the spark plug. For electric start generators, also disconnect the battery cables from the battery (disconnect the black negative (-) cable first) and place the cables away from the battery posts to avoid arcing.
MAINTENANCE TABLE 2: MAINTENANCE SCHEDULE - AUTHORIZED WESTINGHOUSE SERVICE DEALER PERFORMED Before Every Use After First 20 Hours or First Month of Use Valve Clearance - - - - Check/Adjust Fuel Filter - - - Check/Clean - Idle Speed - - - - Check/Adjust Maintenance Item CLEANING THE SPARK ARRESTOR WARNING Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire.
MAINTENANCE ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 17. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean. Thread the oil fill plug/dipstick all the way back in and then remove and check the oil level on the oil fill plug/ dipstick.
MAINTENANCE CHANGING ENGINE OIL 1. Always operate or maintain the generator on a flat surface. 2. Stop the engine. 3. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 4. Place oil pan (or suitable container) under the oil drain plug (see Figure 20). 5. With a damp rag, thoroughly clean around the oil drain plug. 6. Remove the oil drain plug (see Figure 20). Once removed, place the oil drain plug on a clean surface.
MAINTENANCE Cleaning the Air Filter - Continued NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer, on the ground, or into ground water or waterways. Always be environmentally responsible. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility. Figure 23 - Remove Spark Plug Boot 7. Dispose of used soap cleaning solution properly. 4.
MAINTENANCE CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold. 1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced. 2. Remove the spark plug so the engine can be rotated more easily. 3. Rotate the engine to top dead center (TDC) of the compression stroke. Looking through the spark plug hole, the piston should be at the top. 4.
MAINTENANCE BATTERY REPLACEMENT 1. Remove the spark plug wire from spark plug. 2. Loosen and remove the bolt on the battery hold down plate and swing the plate out. 3. Tip the battery forward slightly to access battery cables. 4. Disconnect the black negative (-) battery cable from the battery first. 5. Disconnect the red positive (+) battery cable second and remove the battery. NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government. 6.
TROUBLESHOOTING WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death. PROBLEM Engine is running, but no electrical output POTENTIAL CAUSE SOLUTION 1. Circuit breakers are tripped. 1.
TROUBLESHOOTING PROBLEM POTENTIAL CAUSE SOLUTION 1. Dirty air filter 1. Clean the air filter. Engine runs erratic; does not hold a steady RPM. 2. Applied loads maybe cycling on and off 2. As applied loads cycle, changes in engine speed may occur; this is a normal condition. 3. If trying 1-3 above does not solve the problem, the cause might be a fault in the generator 3. Take the generator to your nearest authorized service dealer.
WGen9500DF SCHEMATIC Westinghouse Outdoor Power Equipment | 33
WGen9500DF EXPLODED VIEW Westinghouse Generator Accessories (call to order) NO. PART.
WGen9500DF EXPLODED VIEW PART NO. NO. PART. DESCRIPTION NO. PART. DESCRIPTION 11.7 130566 BATTERY CHARGING PORT 2.5MM 46 100527 PLUG, HANDLE 100525 HANDLE BOLT M10XM12.5X53.5 11.8 130512 DOUBLE SOCKET. 5-20R/UL 47 11.9 130507 THERMAL PROTECTOR 30/1P/20A 48 100521 HANDLE ASSEMBLY 11.10 130505 SOCKET L14-30R/UL 49 100523 RUBBER, HANDLE 120509 BOLT M5X230 11.11 130568 THERMAL PROTECTOR 30A 50 11.
WGen9500DF ENGINE VIEW NO. PART. DESCRIPTION 1 300660 CRANKCASE 2 180593 BALL BEARING 3 180504 OIL SEAL 4 180411 SEAL, GOVERNOR ARM SHAFT 5 190410 SHAFT, GOVERNOR ARM 6 190409 WASHER, GOVERNOR ARM SHAFT 7 190408 PIN,LOCK 8 180507 BOLT DRAIN PLUG 9 180508 WASHER, DRAIN PLUG 10 180586 SWITCH ASSEMBLY, OIL LEVEL 11 130536 BOLT M6X16 12 180604 DOWEL PIN, CASECOVER 36 | Westinghouse Outdoor Power Equipment NO. PART.
WGen9500DF ENGINE VIEW PART NO. NO. PART. DESCRIPTION NO. PART.
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