Retrofit Lock Instructions

ManualsBrandsWeather Guard ManualsAutomotiveLow Profile Side-Mount Truck Tool Box — Aluminum, Black, Driver's Side, Rotary Latch, 59.25in. x 19.25in. x 11.75in.

LOCK RETROFIT-KIT INSTALLATION

ALUMINUM AND STEEL

SADDLE BOX / CROSS BOX / LO-SIDE BOX / SUPER-LO BOX

MODELS

114-

THRU 186-

WWW.WEATHERGUARD.COM

PARTS LIST – PART NO. 7838 / 7892 / 7896

(Qty. 2) Replacement Lock and Keys

(Qty. 2) Anti-Rotation Tab

(Qty. 2) Alcohol Wipe

(Qty. 2) Screw

PN 21-0843

PN 21-0848

PN 21-0845

(Qty. 2) Saddle Box Reinforcing Plate

(Qty. 2)

Cross Box, Lo

-S

ide Box and Super-Lo Box

Rein

forcing Plate

PN 21-0878

Part No. 7896 Does not include lock(s)

Part No. 24-0197 REV. B ECN 5282 03/13

Summary of content (6 pages)

PAGE 1
LOCK RETROFIT-KIT INSTALLATION ALUMINUM AND STEEL SADDLE BOX / CROSS BOX / LO-SIDE BOX / SUPER-LO BOX MODELS 114-X THRU 186-X WWW.WEATHERGUARD.COM (Qty. 2) Replacement Lock and Keys PARTS LIST – PART NO. 7838 / 7892 / 7896 (Qty. 2) Cross Box, Lo-Side Box and Super-Lo Box Reinforcing Plate PN 21-0843 Part No. 7896 Does not include lock(s) (Qty. 2) Saddle Box Reinforcing Plate (Qty. 2) Anti-Rotation Tab PN 21-0848 PN 21-0845 (Qty. 2) Screw (Qty. 2) Alcohol Wipe PN 21-0878 Part No. 24-0197 REV.
PAGE 2
INSTALLATION INSTRUCTIONS SADDLE BOX Figure 1. Remove screw and cover (save these, they will be reused). Figure 2. Remove lock clip and lock. Figure 3. Wipe area with clean rag (metal surface must be free from dirt and oil). Figure 4. Wipe area with alcohol wipe provided and let dry.
PAGE 3
Figure 5. Peal adhesive backing from saddle box reinforcing plate and place as shown against side and front of box (as shown by arrows); hold for one minute. Figure 6. Insert anti-rotation tab as shown. Figure 7. Insert new lock as shown. Note: Make sure to install rubber gasket (included) between lock ﬂange and box. Figure 8. Insert lock clip as shown.
PAGE 4
Figure 9. Insert original cover and screw as shown. INSTALLATION INSTRUCTIONS CROSS BOX, LO-SIDE BOX AND SUPER-LO BOX Figure 10. Remove screw and cover (save cover, it will be reused). Figure 11. Remove lock clip and lock. Figure 12. Wipe area with clean rag (metal surface must be free from dirt and oil).
PAGE 5
Figure 13. Wipe area with alcohol wipe provided and let dry. Figure 14. Peal adhesive backing from Cross Box and Lo-Side reinforcing plate and place as shown against lock and side of box (as shown by arrows); hold in place for one minute. Figure 15. Insert anti-rotation tab as shown. Figure 16. Insert new lock as shown. Note: Make sure to install rubber gasket (included) between lock ﬂange and box.
PAGE 6
Figure 17. Insert lock clip as shown. Figure 18. Install original cover with new screw (use drill/driver with 1/4" hex). Product fits based on vehicle design available at the revision date. Vehicle manufacturers may change specs after the revision date, so if you have a vehicle produced with a model year date after the revision date, please contact your distributor or Knaack LLC to verify fitting of product to vehicle. WEATHER GUARD Products are protected by one or more of the following patents: U.S.