Installation Guide

1
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
R2
Spring Tension Removal
Counterbalance spring tension must be
relieved before removing any hardware.
A POWERFUL SPRING RELEASING ITS
ENERGY SUDDENLY CAN CAUSE SEVERE
INJURY.
Starting with the right hand side, ensure
pawl knob is in upper position. Place a
ratchet with a 5/8” socket on the winding
shaft.
NOTE: A 3” extension is also recommended
for added clearance from the horizontal
angle.
To remove spring tension, ensure the ratchet
and socket is set so that it will add tension
(counter clockwise) on the right hand side
and (clockwise) on the left hand side. Rotate
ratchet to relieve pressure between the pawl
and the ratchet wheel. Push in on the pawl
to allow the ratchet wheel teeth to pass by.
NOTE: In the event of a broken spring, it
might not be necessary to unwind spring(s).
IMPORTANT! BE PREPARED TO HOLD THE
FULL TENSION OF THE SPRING.
Gently let the ratchet rotate upward, while
watching the number of teeth on the ratchet
wheel pass by the pawl. Remove 3/10 of a
turn (watch the 3 teeth of the ratchet wheel
pass the pawl). Release the pawl to allow it
to engage with the ratchet wheel. Repeat
this process until all spring tension has been
removed from spring(s). Cables should be
loose and the torque tube should be free to
rotate in either direction.
IMPORTANT! SPRING(S) ARE FULLY
UNWOUND WHEN COUNTERBALANCE
CABLES HAVE NO TENSION.
IMPORTANT! DO NOT USE AN IMPACT GUN
TO UNWIND THE SPRINGS.
Tools Needed:
Ratchet Wrench
5/8” Socket
3” Extension
Gloves
Step Ladder
INSTALLATION NOTICE: If installing the idrive® opener on a door currently installed with Torquemaster® or Torquemaster®
Plus counterbalance system, start the installation with Step: R1 below (for Torquemaster® Plus) or Step: R1 on page 3 (for
Torquemaster®).
WARNING
Ra
chet
Bracket
i
s un
d
er
EXTREM
E
SPRIN
G
TEN
SION
.
To
avoid p
o
ssi
bl
e sever
e
o
r
fata
l
injur
y,
DO N
OT
remove
fa
sten
er
s from ratche
t
bracket
un
til
spri
n
g(
s)
are full
y
wn
wo
und.
To
safely un
wi
nd
spr
i
ng(
s)
re
ad
an
d
f
ol
l
ow th
e
d
i
r
ection
s in
t
h
e
i
n
stall
ation instr
uctions/ow
ner
s
man
ua
l
.
D
O N
OT
R
EM
OVE
T
HIS TAG.
Pawl Knob In Upper Position
END BRACKET
Pawl Knob In Lower Position
END BRACKET
R1
Retro-Fit Installation
Drum Wrap & End Bracket
Removal
IMPORTANT! RIGHT AND LEFT HAND IS
ALWAYS DETERMINED FROM INSIDE THE
BUILDING LOOKING OUT.
NOTE: Warning tag removed for illustration
clarity.
Starting on the right hand side, remove the
drum wraps from the cable drums (if installed),
twist the drum wrap while pulling it away from
the drum. Repeat drum wrap removal for left
side.
Tools Needed:
Step Ladder
Retro-Fit TorqueMaster
®
Plus
Drum Wrap
Drum
WARNING
Ratchet
RIGHT HAND SIDE
LEFT HAND SIDE
Marks
3” Extension
Pawl
Marks
3” Extension
Ratchet
TORQUEMASTER
®
PLUS END BRACKET
(Right hand shown, left hand bracket symmetrically opposite)
PAWL KNOB
IN UPPER POSITION
PAWL KNOB
IN LOWER POSITION
Pawl
Ratchet Wheel
PAWL
RATCHET PAWL
RATCHET WHEEL
Pushing in on Pawl Causes
Ratchet Pawl to move away
from Ratchet Wheel, allowing
wheel teeth to pass by.