Owner’s Manual Read this manual for complete instructions Français (page 17) / Español (página 33) 890 Contents 2 4 5 6 7 8 9 10 12 14 15 16 49 52 Important Safety Information Overview Controls and Functions Material Preparation Assembly Air and Material Controls Spray Pattern Adjustment Proper Spraying Technique Cleanup Reassembly Maintenance Troubleshooting Parts List Warranty 0614 • Form No. 0529862C Questions? Call Wagner Technical Service at: 1-800-328-8251 Register your product online at: www.
Important Safety Information Read all safety information before operating the equipment. Save these instructions. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Grounding Instructions This product must be grounded.
Important Safety Information WARNING - To reduce the risk of injury: 1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning. 2. Do not operate or spray near children. Keep children away from equipment at all times. 3. Do not overreach or stand on an unstable support.
Overview Note: In order to set up the system, items will need to be retrieved from inside of the X-Boost Power Box. 1 1. Lower the carry handle by pressing the locking tabs on either side of the handle. 2. Open the Power Box (a). Open the air hose retainer (b) inside the cover and retrieve the air hose and handle assembly (c). Close the air hose retainer. 3. Unwrap the power cord. Slide the power cord grommet into the provided recess.
Controls and Functions Detail Finish Nozzle Air cap X-Boost Power Dial Material flow control Trigger Handle / air hose assembly ON/OFF switch ON/OFF switch Material container iSpray Nozzle Spray width lever X-Boost Power Box Handle Spray gun holder Material flow control Trigger Adjustment ring Material container ON/OFF switch Air hose port Turbine ON/OFF switch: X-Boost Power Dial: The turbine ON/OFF switch turns the system’s main power ON (I) and OFF (0).
Material Preparation Note: Material to be sprayed may need to be strained to remove any impurities in the paint which may enter and clog the system. Impurities in the paint will give poor performance and a poor finish. Note: Only thin the material if absolutely necessary to improve spray performance (or if advised by coating manufactuer). Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
Assembly Before you begin: NEVER point the spray nozzle at any part of the body. 1 IMPORTANT: Make sure the power cord is unplugged. To Assemble: 1. Insert the suction tube into the intake opening. 2. Align the suction tube a. If you are going to be spraying in a downward direction, the angled end of the suction tube should be pointing toward the front of the nozzle. b.
Air and Material Controls Spray performance will depend upon a number of factors: material thickness, air power, spray pattern selected, and material flow. Testing different variations of the control settings will help you achieve the desired results. See descriptions and suggested Power and Material Settings Guide below to help with your project. X-Boost™ Power Dial The X-Boost™ power dial adjusts the level of air pressure produced by the turbine.
Spray Pattern Adjustment Adjust Spray Shape The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Detail Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application. Adjust Spray Width - iSpray only The spray width lever on the iSpray nozzle determines the width of the spray pattern.
Proper Spraying Technique The room you are spraying must be STOP properly masked in order to prevent overspray from covering woodwork, floors or furnishings. Make sure you have properly masked the room per the instructions on the enclosed “Taping Guide”. If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.
Proper Spraying Technique Pattern Examples Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need. During a project, periodically wipe the STOP nozzle tip with a cloth to remove any dried paint.
Cleanup Flushing the unit Before you begin: When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials) important: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone. 1 Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC): • • • • 1/2 Always flush spray gun outside. Area must be free of flammable vapors.
Cleanup (continued) Cleaning the Nozzle 1 To Clean the Nozzle: 1. Make sure power cord is unplugged. Remove the air hose from the turbine. 2. iSpray nozzle only a. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen the connecting nut. b. Remove the parts as shown*. Clean all parts with a cleaning brush and the appropriate cleaning solution. To reassemble, see the instructions on the next page. 3. Detail Finish nozzle only a. Unscrew the nut and remove the air cap and nozzle.
Reassembly To Reassemble: 1. Install the nozzle seal* (1) with the groove (a) (slot) facing toward the nozzle (away from the front end assembly). 2. Insert the nozzle (2). Make sure to align the groove (b) and notch (c) and align the nozzle opening with the needle. 3. Put the air screen (d) in the air cap (e). Put both (3) on the nozzle (2) and secure with the connecting nut (4). Make sure the short tab on the nozzle (f) is lined up with the short slot (g) on the air cap.
Maintenance Replacing the Filter: important: Before every use, you should inspect the air filter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it. important: Never operate your unit without the air filter. Dirt could be sucked in and interfere with the function of the unit. 1. Open up the Power Box cover. Press the tab and remove the filter cover. 2. Remove the dirty filter from the turbine and replace.
Troubleshooting PROBLEM CAUSE SOLUTION Problem A: Little or no material flow 1. 2. 3. 4. 1. 2. 3. 4. Nozzle clogged. Suction tube clogged. Material flow setting too low. Suction tube loose. 5. Air vent on suction tube blocked. 6. No pressure build up in container. 7. Air valve tube disconnected, valve seal missing. 8. Air valve tube or valve seal plugged. 9. Air filter clogged. 10. Spray material too thick. 11. Nozzle seal missing or worn. Clean. Clean. Increase material flow setting.
Parts List • Liste de pièces • Lista de piezas Replacement parts available by calling customer service On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 2 1 3 # Part No. Nº de piéce Pieza No.
Parts List • Liste de pièces • Lista de piezas iSpray Nozzle • Buse de iSpray • Boquilla de iSpray 1 2 3 4 8 6 7 Replacement parts available by calling customer service 5 On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes. 1-800-328-8251 50 # Part No. Nº de piéce Pieza No. English Description Français Description Español Descripción 1 Qty. Qte. Cant.
Parts List • Liste de pièces • Lista de piezas Detail Finish Nozzle • Buse de Detail Finish • Boquilla de Detail Finish 1 2 4 3 5 9 7 8 6 # Part No. Nº de piéce Pieza No. English Description Français Description Español Descripción 1 Qty. Qte. Cant.
Limited Warranty - HVLP paint spray equipment Garantie limitée - Pulvérisateur de peinture HVLP Cet article fabriqué par Wagner Spray Tech This product, manufactured by Wagner Spray Tech Corporation (Wagner) est garanti contre tout défaut Corporation (Wagner), is warranted against defects de fabrication et de matériaux pour une période in material and work-manship for one year following d’un an suivant la date d’achat, à condition qu’il soit date of purchase if operated in accordance with utilisé conforméme