GB Operating manual ProSpray 3.34 Airless high-pressure spraying unit Models: 0558025 0558045 Original operating manual 0558053 ProSpray 3.
GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. 1 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment.
GB Contents Contents Safety regulations for Airless spraying....................................... 4 Explanation of symbols used............................................................... 4 Electric Safety............................................................................................. 5 Electrostatic charging (formation of sparks or flames)............... 5 2. 2.1 2.2 General view of application.............................................................. 6 Application............
Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used GB • This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. HAZARD: High Pressure Hose The paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.
GB • • • Safety regulations 1.2 Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS sheet and technical information to ensure safe use. Use lowest possible pressure to flush equipment. When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed. Electric models must be earthed.
General view of application 2. General view of application 2.1 Application GB Description of unit = Recommended = Not-recommended recommended nozzle size: FineFinish 0.008“ - 0.014“ Emulsion paints, latex paints recommended nozzle size: 0.017“ - 0.027“ Anti-corrosive agents, flame retardants, fabric adhesive recommended nozzle size: 0.021“ - 0.031“ Airless-scrapers recommended nozzle size: 0.027“ - 0.039“ 2.2 PS 3.
GB 3.3 1 2 3 4 5 6 7 8 Description of unit Legend for explanatory diagram ProSpray 3.34 Spray gun High-pressure hose Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) Oil level gauge Pail hook Oil button Suction tube Return hose 3.
GB Description of unit 3.5 Technical data Voltage: Max. current consumption: Power cord: Acceptance capacity: Max. operating pressure: Volume flow at 12 MPa (120 bar) with water: Max tip size: Max. temperature of the coating material: Max viscosity: Weight: Special high-pressure hose: Dimensions (L X W X H): Max sound pressure level: * 3.6 110-120 Volt AC, 50/60 Hz 15 A 3 x 1.5 mm2 – 6 m or 4.6 m 1955 Watt 221 bar (22,1 MPa) Starting operation 4. Starting operation 4.
GB Solid Green When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressure indicator means: • The sprayer is at the proper pressure setting for spraying oilbased and latex house paints • The sprayer is operating at peak performance at a high pressure setting • If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following: a.
GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 4.7 The Digital Electronic Spray Control (DESC) increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys. 1. Immerse the suction tube (Fig.
GB Security Code Screen SECURITY CODE The Security Code screen allows the user CHANGE-2 to set a four digit security code to prevent MENU-1 unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled.
GB Spraying technique 5. Spraying technique Handling the high-pressure hose 6. Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately.
GB 8. Cleaning the unit (shutting down) 8.1 A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used for cleaning (only with an ignition point above 21 °C) must be suitable for the coating material used. • Secure the spray gun, refer to the operating manual of the spray gun. Clean and remove tip.
GB Cleaning the unit (shutting down) 8.3 1. 2. 3. Cleaning Airless spray gun Remedy in case of faults Assembly 1. Place intake filter (3) with the long cone into the gun housing. 2. Screw in grip (2) into the gun housing and tighten. 3. Slot in protective guard (1). Rinse Airless spray gun with an appropriate cleaning agent. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. Thoroughly clean the outside of the Airless spray gun.
GB Type of malfunction D. E. F. G. Remedy in case of faults Possible cause Measures for eliminating the malfunction Coating material exits at the top of the fluid section 1. Upper packing is worn. 1. Remove and replace packing. 2. Piston is worn. 2. Remove and replace piston. Increased pulsation at the spray gun 1. Incorrect high-pressure hose type. 1. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. 2. Tip worn or too large. 2.
GB Servicing 10. Servicing 10.1 General servicing 11.2 1. Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and filter for wear. 10.2 11. 1. 2. 3. 4. 5. 6. 7. Remove the four screws in the front cover and then remove the front cover. 2. Turn the pressure control knob to minimum pressure. The Digi-Trac™ screen should say “PRIME”. 3.
GB 14. Unscrew lower housing (Fig. 13, Item 10) with adjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Remove bearing ring (13) and O-ring (12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch hexagon socket head wrench. 17. Remove the upper seal (16), upper ball guide (17), outlet valve ball (18), washer (19) and outlet valve seating (20). 18. Clean all the parts with the corresponding cleaning agent.
GB Repairs at the unit 12. 18. Lubricate installation tool and piston (4) with machine grease. 19. Push piston (4) through the lower and upper packings until the upper end of the piston protrudes from the threaded joint (7). 20. Remove installation tool from piston (4). 21. Replace the upper housing (6) back into the fluid section clamp on the gear housing. Make sure to slide the top of the piston rod (4) into the T-slot (2) on the slider assembly (3). 22.
GB 12. Appendix 12.1 Selection of tip Appendix To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high. Remedy: Increase pressure or dilute coating material.
GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) i without tip F thread (11/16 - 16 UN) for Wagner spray guns Order no. 0289391 without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns Order no. 0289390 All of the tips in the table below are supplied together with the appropriate gun filter. Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun filter Order no.
GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun filter Order no. Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.
GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit.
A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 office@wagner-group.at DK Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 2630 Taastrup Denmark Tel. +45/43/ 27 18 18 Telefax +45/43/ 43 05 28 wagner@wagner-group.dk GB B WSB Finishing Equipment Veilinglaan 56-58 1861 Wolvertem Belgium Tel. +32/2/269 46 75 Telefax +32/2/269 78 45 info@wagner-wsb.nl E Makimport Herramientas, S.L. C/ Méjico nº 60 Pol.
Accessories illustration ProSpray 3.34 2 1 5 3 4 6 8 24 7 ProSpray 3.
Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 0296 442 Pole gun 200 cm, G-thread 7/8” 0296 444 Pole gun 200 cm, F-thread 11/16” 3 0345 010 In-line roller IR-100 4 9984 573 High-pressure hose DN 4 mm, 7.
Spare parts list ProSpray 3.34 Main Assembly 60 61 62 1 14 15 16 17 2 3 18 4 20 19 21 5 6 22 23 24 7 8 25 26 9 34 27 28 10 35 29 2 11 36 30 12 31 13 32 33 37 48 49 51 38 50 52 53 39 54 40 41 42 43 44 55 45 46 56 47 59 57 26 58 ProSpray 3.
Item Part No. Description Item Part No.
Spare parts list ProSpray 3.34 Fluid section Item Part No.
Spare parts list ProSpray 3.34 Drive Assembly 1 4 2 3 5 6 7 8 11 9 12 13 10 17 18 19 14 15 16 Item Part No. Description Item Part No.
Spare parts list ProSpray 3.34 Filter assembly 1 2 3 4 5 6 7 8 9 10 11 12 14 13 Item Part No. Description Item Part No.
Spare parts list ProSpray 3.34 Upright cart assembly 1 8 9 19 20 10 2 11 3 12 13 4 14 5 6 15 16 7 15 17 18 Item Part No. Description Item Part No.
GB Important notes on product liability 4. Exclusion of guarantee Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, meanscarrying housing components, filters, pipes, seals, rotors, stators, etc.
