Service manual

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Summary of content (218 pages)

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VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries. VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, VL3500™, Series 1000™, Series 2000™, Series 3000™, DICHRO❋TUNE™, VARI❋IMAGE™, VARI❋BRITE™, and the Vari-Lite Asterisk are also trademarks owned by Genlyte Thomas Group LLC.
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FOREWORD How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877827-4548) or customerservice@genlytecontrols.com and request a Return Material Authorization (RMA) for warranty service.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Compliance Notice FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
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FOREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product. WARNING advising of potential injury or death to persons.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired. For example, by cracks or deep scratches.
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FOREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein. Folgende Sicherheitssymbole werden in diesem Handbuch verwendet: VORSICHT - weist auf möglichen Produktschaden hin.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.
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FOREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2. L’utilisation des luminaires sans lentille ou blindage pose des risques.
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FOREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto. ADVERTENCIA, indica posibles lesiones o muerte a las personas.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar deteriorada.
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FOREWORD 02.96 78.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL xii 02 .9 678.
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TABLE OF CONTENTS Table of Contents Introduction About This Manual ................................................................................................................... Additional Documentation........................................................................................................ Customer Service ...................................................................................................................... Technical Bulletins and Notices................................
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Main Control Board (MCB) PCB Replacement ..................................................................... Motor Driver IC Replacement for Socketed MCBs................................................................ Ignitor Board Replacement ..................................................................................................... Pan Motor Assembly/Pan Belt Replacement ..........................................................................
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TABLE OF CONTENTS Gobo/Color Fan Assembly - VL3000Q Only ......................................................................... 96 Dual Fan Tray/Duct Assembly - VL3000 Only...................................................................... 98 Head Front Fan Assembly..................................................................................................... 100 Head Front Fan Assembly - VL3000Q Only ........................................................................
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan Motor Assembly............................................................................................................. Pan Tube Assembly............................................................................................................... Cable Assemblies Pan EOT Sensor Electrical Assembly................................................................................... LVS Chassis Ground Cable Assembly.......................................
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INTRODUCTION : ABOUT THIS MANUAL Introduction About This Manual This manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the VL3000™. The manual is intended for use by Vari-Lite personnel and by VariLite’s customers/clients. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Customer Service Our Goal At Vari-Lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance, product training or technical service, our full-time staff of experienced professionals are on-hand to provide support.
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CHAPTER 1. Description This chapter contains descriptions of luminaire features and components. • Features • Components • Principles of Operation 02.96 78.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Features Standard Features All VL3000 series luminaire have the following standard features: • CYM color mixing system. • Variable CTO color correction. • Six-position, fixed color wheel. • Full field dimming system. • Dual blade strobe system. • Repositional pan/tilt system. • Control by DMX512 protocol. • Fan cooled. • UV/IR glass. • Precision glass reflector with dichroic cold-mirror coating. • 1200W lamp source.
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1 COMPONENTS : EXTERNAL LUMINAIRE COMPONENTS Components External Luminaire Components The following illustration shows the external luminaire components and controls. Upper Enclosure Assembly Houses power supply, ballast, and display board. AC Input Cable Truss Hook Bracket Attaches to enclosure base to allow truss hook installation. Input Panel Provides DMX In and Thru, and AC Power connections.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 Spot Luminaire Head and Yoke Components The following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Head Covers (attached by tether) Gobo Assembly Contains three rotating gobo wheels and beamsize iris mechanism. Color Assembly Contains fixed color wheel, dimmer mechanism, strobe mechanism, CYM color mixer and CTO color correction. Optics Assembly Houses zoom lens and edge mechanisms.
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COMPONENTS : VL3000 WASH LUMINAIRE HEAD AND YOKE COMPONENTS 1 VL3000 Wash Luminaire Head and Yoke Components The following illustration shows the major sub-assemblies that are located in the luminaire head and yoke assemblies. Aperture Assembly Used in wash version only. Head Covers (attached by tether) Color Assembly Contains fixed color wheel, dimmer mechanism, strobe mechanism, CYM color mixer and CTO color correction. Beam Spreader Assembly Houses lens configuration.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Enclosure Components The following illustration shows the major sub-assemblies that are located in the luminaire enclosure assembly. (Yoke and head assemblies not shown for clarity.) Enclosure Top Covers 1200W Arc Ballast Module 150W +24V/6.3A Power Supply Fan Assembly Input Panel Assembly containing DMX Input PCB and Menu Display Enclosure Bottom Ventilation Cover AC Input Cable Requires standard AC power distribution from 200-264 VAC, 50/60 Hz.
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PRINCIPLES OF OPERATION : VL3000 AND VL3000Q SPOT LUMINAIRE 1 Principles of Operation VL3000 and VL3000Q Spot Luminaire Functional Block Diagram 02.96 78.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 and VL3000Q Wash Luminaire Functional Block Diagram 10 02.96 78.
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CHAPTER 2. Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Troubleshooting • Maintenance Procedures 02.96 78.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Testing Luminaire Self-Tests The luminaire is capable of running self tests by using the TEST menu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the VL3000 User’s Manual for your luminaire (02.9678.0001 or 02.9678.0005).
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TESTING : AUTO RECALIBRATION 2 Auto Recalibration Most mechanisms with sensors will check their sensor when at a zero position, if the sensor is not detected within 3 seconds, the mechanism will recalibrate. This applies to all except pan and tilt, pan and tilt are corrected continuously if required by encoders fitted to the motor shaft. It is possible to recalibrate sections of the luminaire from a console.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Notes regarding specific mechanisms: • The four color mixers and dimmer will read high when the tab is in the optical sensor. • The fixed color wheel will read low when the magnet is at the sensor and high at other times. • The zoom and edge will read high when the sensor is closed, or the tab is in the sensor. • The gobo wheel reads low when the magnet is at the sensor. • The gobo index/rotation reads low when the slot is in the sensor.
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TROUBLESHOOTING : ERROR MESSAGES 2 Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one a time until the end of the list is reached. To review the error messages again, it will be necessary to access them using the Status function. (Refer to “Troubleshooting Guide” on page 16 for a list of possible causes and remedies associated with the error messages.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Error Messages” on page 56 for more information. The chart below provides possible causes and remedies for each message. Table 2-2: Troubleshooting Guide Message n/a n/a Description DMX Failure Lamp Douse Symptom No response to DMX data Lamp douses frequently Possible Cause and Remedy MCB connector disconnected...
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TROUBLESHOOTING : TROUBLESHOOTING GUIDE 2 Table 2-2: Troubleshooting Guide (Continued) Message Pan No Sens Description Pan Sensor Not Found Symptom Luminaire will not pan Possible Cause and Remedy EOT flag attached to large pulley is not engaging the EOT sensor... - ensure flag is attached to the large pulley. - ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam. Pan belt disconnected, extremely loose or not installed properly...
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Maintenance Procedures Lamp Replacement VL Part No: 71.2557.1200 WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass or lamp holder contacts with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use alcohol and cotton cloth to thoroughly clean and remove fingerprints.
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MAINTENANCE PROCEDURES : ALIGN LAMP 2 Align Lamp The design of the VL3000 luminaire optical system allows for a flat or peaked field. A flat field is one where there is no detectable hot spot and a peaked field is one where the intensity of the beam is greater at the center of the beam than at the perimeter. After a new lamp is installed, it will be necessary to align the lamp to optimize the beam. Knobs located at the luminaire’s backcap will allow adjustment.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Lamp Power Cut-Off Switch The lower fan duct assembly is equipped with a lamp power cut-off switch. If the hinged duct is raised during operation, the relay automatically disengages and the lamp will douse. When the duct is closed, lamp power is restored. The fan duct assembly is located on the bottom half of the luminaire head as shown below.
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MAINTENANCE PROCEDURES : GOBO REPLACEMENT 2 Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. Gobos can be HOT after operation. Allow to cool before replacing. WARNING: Users of VARI❋LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI❋LITE product may damage the luminaire and could void the luminaire’s warranty. Repair/Replacement Procedure Step 1. Remove power from luminaire. Step 2.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo Replacement (continued) Top Head Cover * 1/4-Turn Screw Gobo Wheel (see detail) Bottom Head Cover * * Head covers are attached by tethers. CAUTION: Do not touch glass with bare fingers. Press on gobo carrier only. Gobo Wheel Gobo Assembly Carrier Front of luminaire Press from this side Figure 2-4: Gobo Replacement 22 02.96 78.
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MAINTENANCE PROCEDURES : COLOR FILTER REPLACEMENT 2 Color Filter Replacement WARNING: Remove power from luminaire before performing maintenance. Filters may be HOT after operation. Allow to cool before replacing. Repair/Replacement Procedure Step 1. Remove power from luminaire. Step 2. Remove top head cover by loosening four 1/4-turn screws as shown in Figure 2-5. CAUTION: Do not touch filters with bare fingers. Wear cotton gloves or other covering while replacing.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Beam Spreader (Wash Only) VL Part No: 21.9678.0910 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove both top and bottom head covers by loosening four quarter-turn captive locking screws. Step 3. Disconnect wiring for transfer fan and color/gobo fans as well as head cable from zoom interconnect PCB. Step 4. Remove transfer fan (see procedure on page 51). Step 5.
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MAINTENANCE PROCEDURES : COLOR/DIMMER/STROBE ASSEMBLY 2 Color/Dimmer/Strobe Assembly VL Part No: 22.9678.0402 VL Part No: 22.9678.0462 (Q Version) Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover by loosening four 1/4 turn captive stud connectors. Note: The top cover is easily identified as follows - maneuver head so the printing on the label on the rear of the head assembly is oriented correctly. Step 3.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Strobe Assembly Replacement VL Part No: 22.9678.0403 VL Part No: 22.9678.0453 (Q Version) Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover by loosening four 1/4 turn captive stud connectors. Step 3. Remove Color/Dimmer/Strobe Assembly. See “Color/Dimmer/Strobe Assembly” on page 25. Step 4. Disconnect wiring from strobe motors. Step 5.
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MAINTENANCE PROCEDURES : MAIN CONTROL BOARD (MCB) PCB REPLACEMENT 2 Main Control Board (MCB) PCB Replacement VL Part No: 24.9678.3730 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Note: To determine which yoke leg is which without having to remove the covers, rotate yoke counterclockwise until it stops, then look at the luminaire while facing the input panel. The tilt-side leg is the leg to the left; the board-side leg is the leg to the right. Step ESD 2.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Motor Driver IC Replacement for Socketed MCBs VL Part No: 85.3773.0002 Repair/Replacement Procedure Note: To improve reliability, Vari-Lite has introduced main control boards (MCB) with the motor drivers mounted directly on the board. Drivers cannot be replaced on these boards. For boards with sockets, to remove a motor driver IC, you will need a Static-Dissipative PLCC Extractor tool.
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MAINTENANCE PROCEDURES : IGNITOR BOARD REPLACEMENT 2 Ignitor Board Replacement VL Part No: 24.9661.3126 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step ESD 2. At tilt-side leg, remove yoke leg cover by removing four 6-32x3/8" PTB screws. CAUTION: Always use anti-static precautions when working with PCBs. Step 3. Disconnect ignitor PCB wires by removing four screws which secure wire ring terminals to PCB and remove ignitor PCB. Step 4.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan Motor Assembly/Pan Belt Replacement VL Part No: 21.9678.0864 (Pan Motor) VL Part No: 54.2055.0001 (Pan Belt) Repair/Replacement Procedure (Pan Motor) Step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire AC input cable from power source. Step 3. At each top enclosure cover, remove two 6-32x1/4" PPB screws and remove cover. Step 4. In each corner from top, remove four 6-32x3/8" PPZ screws.
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MAINTENANCE PROCEDURES : PAN MOTOR ASSEMBLY/PAN BELT REPLACEMENT 2 b. Disconnect DC wire from LVS. c. Disconnect DMX wire from DMX PCB. d. Disconnect Display wire from Display. e. Remove ground wire from chassis. Step 5. Remove pan motor assembly. See “Repair/Replacement Procedure (Pan Motor)” on page 30. Step 6. Pass wire through routing hole in chassis Step 7. Remove belt. Step 8. Replace by performing steps 2 through 7 in reverse. Note: Make sure wiring is not pinched during installation.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan Encoder PCB Replacement VL Part No: 24.9678.9729 Repair/Replacement Procedure Step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire AC input cable from power source. CAUTION: Be careful not to damage lens during next step. Step 3. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface. Step 4.
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MAINTENANCE PROCEDURES : PAN EOT SENSOR REPLACEMENT 2 Pan EOT Sensor Replacement VL Part No: 23.9678.0687 Repair/Replacement Procedure Step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire AC input cable from power source. CAUTION: Be careful not to damage lens during next step. Step 3. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface. Step 4.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Low Voltage Power Supply (LVS) Replacement VL Part No: 69.3177.0151 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove two 6-32x1/4" LG PPZ screws from display side cover and remove cover. Step 3. At power supply, disconnect wiring: Location Connector N White AC Wires L Black AC Wires V+ Red DC Wires V+ Red DC Wires V- Black DC Wires V- Black DC Wires Step 4.
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MAINTENANCE PROCEDURES : GOBO ASSEMBLY REPLACEMENT 2 Gobo Assembly Replacement VL Part No: 21.9678.0200 Repair/Replacement Procedure Step 1. Run Edge to full forward position (DMX 255). Step 2. Disconnect luminaire AC input cable from power source. Step 3. Remove top head cover by loosening four quarter-turn captive locking screws. Top cover is identifiable as the cover on top when back label is such that words are displayed correct side up. Step 4.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo Timing Adjustments The index timing belt must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear and top gear of the gobo wheel. The wheel position belt is installed around the wheel position gear and bottom gear of the gobo wheel, and does not require alignment. Each belt is also routed around one pulley. For the following steps, refer to Figure 2-17. To time gobo wheels: 36 Step 1.
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MAINTENANCE PROCEDURES : GOBO TIMING ADJUSTMENTS 2 Gobo Timing Adjustments (continued) 1) Position index pulley so large flange is 2) centered in optical sensor 3) Insert a 3" long #4 or M3 screw (or 0.125" diameter pin) completely through aligned holes in wheels and both bulkheads as shown. This will lock the wheels in the "open" position. Adjust individual wheels as follows... Wheel 2 Wheel 3 First align planet gear timing mark with hole in wheel.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo Gear Planet Alignment Each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled. To re-align gobo gears: 38 Step 1. Place center (sun) gear at starting point so that timing mark is directly facing Position 1 (open) as shown in Figure 2-18. Step 2. Set Position 6 planet gear as follows: Step 3.
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MAINTENANCE PROCEDURES : GOBO GEAR PLANET ALIGNMENT 2 Gobo Gear Planet Alignment (continued) 1) Start with center gear timing mark facing Position 1 (open). 2) Rotate center gear clockwise until timing mark is directly across from Position 6. Rotate Position 6 gear until timing marks align. Alignment Mark 1 open 6 2 6 5 3 4 Align both marks 5 3) Align remaining gobo gears using the same method. 4) Verify alignment of all marks and adjust as necessary.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Spot Optic Assembly Replacement VL Part No: 22.9678.0103 Repair/Replacement Procedure To remove spot optics assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove both top and bottom head covers by loosening four quarter-turn captive locking screws. Step 3. Disconnect wiring for transfer fan and color/gobo fans as well as head cable from zoom interconnect PCB. Step 4. Remove Gobo Assembly.
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MAINTENANCE PROCEDURES : SPOT OPTIC ASSEMBLY REPLACEMENT 2 Step 19. Finish by performing steps 2 through 4 in the removal section in reverse order. Note: To prevent binding, thread edge screw all the way into linear actuator motor before reinstalling. Secure right-side optic assembly clamps first when re-installing. Top Head Cover Fan Guide Rod Spot Optic Assembly Linear Actuator Motor (see detail) Edge Screw Clamp (Secure this side first when reinstalling.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Tilt Motor Assembly and Tilt Belt Replacement VL Part No: 21.9678.0765 (Tilt Motor) VL Part No: 54.2055.0001 (Tilt Belt) Repair/Replacement Procedure To remove and replace tilt motor: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four 6-32x3/8" PTB screws. Step 3. At tilt motor assembly, loosen four 10-32x1/2" PPZ screws. Step 4. Remove belt from tilt pulley. Step 5.
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MAINTENANCE PROCEDURES : TILT MOTOR ASSEMBLY AND TILT BELT REPLACEMENT 2 Tilt Motor Assembly and Tilt Belt Replacement (continued) WARNING: Make sure wiring is not pinched during installation. When tightening four 10-32x1/2" PPZ screws that mount Pan Motor Assembly, you must tighten in a CLOCKWISE pattern starting with screw in lower left-hand side from spring. NOTE: Head not shown for clarity.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Tilt Encoder PCB Replacement VL Part No: 24.9661.9629 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four 6-32x3/8" PTB screws. Step 3. At tilt motor assembly, loosen four 10-32x1/2" PPZ screws. Step 4. Remove belt from tilt pulley. Step 5. Remove four 10-32x1/2" PPZ screws. Be mindful of tensioning springs. Step 6.
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MAINTENANCE PROCEDURES : TILT EOT SENSOR REPLACEMENT 2 Tilt EOT Sensor Replacement VL Part No: 23.9661.1253 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At tilt-side leg, remove yoke leg cover by removing four 6-32x3/8" PTB screws. Step 3. At sensor bracket, remove two 10-32x1/2" PPZ screws and remove bracket. Step 4. Disconnect wiring from Tilt Encoder PCB. Step 5. At sensor, remove two 6-32x3/8" PPZ screws and remove sensor from bracket.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Ballast Assembly Replacement VL Part No: 23.9678.1269 (Old Style) VL Part No: 12.9678.1862 (New Style) Note: Vari-Lite offers a conversion kit for converting old-style ballasts to new-style ballasts. For information on the kit (VL Part No: 28.9678.0100), see Technical Bulletin S3K-014, "Series 3000™ New-Style Ballast Conversion Procedure" available on the Vari-Lite Tech Center website. Repair/Replacement Procedure (Old Style Ballast) Step 1.
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MAINTENANCE PROCEDURES : BALLAST ASSEMBLY REPLACEMENT 2 Table 3: VL3000 Ballast Connector Locations Location Connector J102 2-Pos Connector J103 3-Pos Mate N Lok J108 Red 1+ (Choke) J109 Dark Blue 2– (Choke) J110 Orange 3+ (Choke) J111 Orange 4– (Choke) J112 8-Pos MTA J113 3-Pos MTA J202 Lamp Wires (Black) J203 Lamp Wires (White) J204 Light Blue (Choke) J205 Red (Choke) 1) 10-32x5/8" PPB Screw (2) Front Cover Handle APS Side Bracket Side Cover (2) 6-32×3/8" PPZ Screw (8) 2)
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Repair/Replacement Procedure (New Style Ballast) Step 1. Using console or internal menus, run lens as far to the rear as possible. Step 2. Disconnect luminaire AC input cable from power source. Step 3. At each top enclosure cover, remove two 6-32x1/4" PPB screws and remove cover. Step 4. In each corner from top, remove four 6-32x3/8" PPZ screws. CAUTION: Be careful not to damage lens during next step. Step 5.
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MAINTENANCE PROCEDURES : 80MM FAN REPLACEMENT 2 80MM Fan Replacement VL Part No: 21.9678.0619 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover by loosening four quarter-turn captive locking screws. Top cover is identifiable as the cover on top when back label is such that words are displayed correct side up. Step 3. At 80MM fan, remove three 6-32 x 1/2" SCZ Allen screws and one 6-32 x 3/8" SCB Allen screw. Step 4.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL 80MM Fan Replacement (continued) Note: Fixtures manufactured before 02/17/05 do NOT have a heat shield installed between the 80MM fan and the lamp house. 80 mm Fan Assembly Note: Other components removed for clarity.
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MAINTENANCE PROCEDURES : TRANSFER FAN ASSEMBLY REPLACEMENT 2 Transfer Fan Assembly Replacement VL Part No: 21.9678.0678.01 (Spot) VL Part No: 21.9678.0678.02 (Wash) Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove top head cover by loosening four quarter-turn captive locking screws. Top cover is identifiable as the cover on top when back label is such that words are displayed correct side up. Step 3.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo/Color (Dual) Fan Assembly Replacement VL Part No: 21.9678.0659.01 VL Part No: 21.9678.0660.01 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove both top and bottom head cover by loosening four quarter-turn captive locking screws. Step 3. Disconnect fan wiring from zoom interconnect pcb. Step 4. At fan duct micro-switch, remove two 4-40x5/8" PPZ screws and remove micro-switch. Step 5.
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MAINTENANCE PROCEDURES : YOKE FAN ASSEMBLY (X2) REPLACEMENT 2 Yoke Fan Assembly (x2) Replacement VL Part No: 22.9661.0609 VL Part No: 22.9678.0609 (Q Version) Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke cover from side with fan being replaced by removing four 6-32 x 3/8" PTB screws. Step 3. Disconnect wiring from fan. Step 4. Remove four 4-40x1/4" PFSS screws (two per side of yoke) and remove fan. Step 5.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Upper Enclosure Fan Assembly Replacement VL Part No: 23.9678.0686 VL Part No: 23.9678.0888 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove two 6-32x1/4" LG PPZ screws from display side cover and remove cover. Step 3. At power supply, disconnect wiring: Location Connector N White AC Wires L Black AC Wires V+ Red DC Wires V- Black DC Wires Step 4.
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MAINTENANCE PROCEDURES : DISPLAY PCB ASSEMBLY REPLACEMENT 2 Display PCB Assembly Replacement VL Part No: 24.9678.3825 Repair/Replacement Procedure Step 1. Disconnect luminaire AC input cable from power source. Step 2. At enclosure, remove two 6-32x1/4" LG PPZ screws from display side cover and remove cover. Step 3. At power supply, disconnect wiring: Location Connector N White AC Wires L Black AC Wires V+ Red DC Wires V- Black DC Wires Step 4. Remove one 6-32x3/8" LG PPZ screw. Step 5.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Notes 56 02.96 78.
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CHAPTER 3. Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3000 and VL3000Q luminaire assemblies. • Drawing Trees • Top Assembly • Head Assembly • Yoke Assembly • Head/Yoke PCB Assemblies • Enclosure Assembly • Cable Assemblies 02.96 78.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Drawing Trees VL3000 Spot Luminaire VL3000 Spot Luminaire 20.9678.0001 Rev T (VL3000 Spot) Spot Gobo Assembly 21.9678.0200 Rev K (Spot Only) Rotating Gobo Wheel Assembly 21.9678.0210 Rev B Rotating Effects Wheel Assembly 21.9678.0211 Rev B Long Shaft Motor Assembly 21.9678.0243 Rev 0 Iris Assembly 21.9678.0270 Rev A Hot Box Assembly 21.9678.8640.01 Rev H (VL3000 Spot) Head to Back Cap Ground Cable Assembly 25.9661.
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DRAWING TREES : VL3000 SPOT LUMINAIRE 3 VL3000 Spot Luminaire (continued) Continued from page 58 Continued from page 58 Transfer Fan Assembly 21.9678.0678.01 Rev D (Spot) Color/Dimmer/Strobe Assembly 22.9678.0402 Rev N (VL3000) Head Cover Assembly 21.9678.8611 Rev 0 Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Spot Optic Assembly 22.9678.0103 Rev S (Spot Only) Fixed Color Wheel Assembly 21.9678.0334 Rev D Group 4 Lens Mount Assembly 22.9678.0199 Rev 0 Right Edge Bearing Assembly 22.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 Spot Luminaire (continued) Continued from page 58 Upper Enclosure Assembly 21.9678.0800.01 Rev NN (VL3000) Ventilation Cover Assembly - Standard 21.9678.1254 Rev 0 (VL3000) Pan Pulley Assembly 21.9678.0807 Rev E Pan Motor Assembly 21.9678.0864 Rev E Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A EMI Filter to Power Switch Cable Assembly 25.9678.
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DRAWING TREES : VL3000Q SPOT LUMINAIRE 3 VL3000Q Spot Luminaire VL3000Q Spot Luminaire 20.9678.0003 Rev G (VL3000Q Spot) Spot Gobo Assembly 21.9678.0200 Rev K (Spot Only) Rotating Gobo Wheel Assembly 21.9678.0210 Rev B Rotating Effects Wheel Assembly 21.9678.0211 Rev B Long Shaft Motor Assembly 21.9678.0243 Rev 0 Iris Assembly 21.9678.0270 Rev A Hot Box Assembly 21.9678.8698.01 Rev F (VL3000Q Spot) Head to Back Cap Ground Cable Assembly 25.9661.1522 Rev B Ignitor to Lamp Socket Cable Assembly 25.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000Q Spot Luminaire (continued) Continued from page 61 Transfer Fan Assembly 21.9678.0678.01 Rev D (Spot) Continued from page 61 Color/Dimmer/Strobe Assembly 22.9678.0462 Rev E (VL3000Q) Head Cover Assembly 21.9678.8611 Rev 0 Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Spot Optic Assembly 22.9678.0103 Rev S (Spot Only) Fixed Color Wheel Assembly 21.9678.0334 Rev D Group 4 Lens Mount Assembly 22.9678.0199 Rev 0 Right Edge Bearing Assembly 22.9678.
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DRAWING TREES : VL3000Q SPOT LUMINAIRE 3 VL3000Q Spot Luminaire (continued) Continued from page 61 Upper Enclosure Assembly 21.9678.0801.01 Rev Z (VL3000Q) Ventilation Cover Assembly - VL3000 Quiet 21.9686.0840.02 Rev B (VL3000Q) Pan Pulley Assembly 21.9678.0807 Rev E Pan Motor Assembly 21.9678.0864 Rev E Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A EMI Filter to Power Switch Cable Assembly 25.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 Wash Luminaire VL3000 Wash Luminaire 20.9678.0002 Rev R (VL3000 Wash) Beam Spreader Assembly 21.9678.0910 Rev A (Wash Only) Stationary Concave Lens Assembly 21.9678.0920 Rev A (Wash Only) Translating Convex Lens Assembly 21.9678.0930 Rev B (Wash Only) Condenser Lens Assembly 21.9678.0940 Rev C (Wash Only) Hot Box Assembly 21.9678.8640.02 Rev H (VL3000 Wash) Head to Back Cap Ground Cable Assembly 25.9661.
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DRAWING TREES : VL3000 WASH LUMINAIRE 3 VL3000 Wash Luminaire (continued) Continued from page 64 Continued from page 64 Transfer Fan Assembly 21.9678.0678.02 Rev D (Wash) Color/Dimmer/Strobe Assembly 22.9678.0402 Rev N (VL3000) Head Cover Assembly 21.9678.8611 Rev 0 Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Beam Spreader Light Baffle Assembly 21.9678.0991 Rev A (Wash Only) Fixed Color Wheel Assembly 21.9678.0334 Rev D Aperture Bulkhead Assembly 21.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 Wash Luminaire (continued) Continued from page 64 Upper Enclosure Assembly 21.9678.0800.01 Rev NN (VL3000) Ventilation Cover Assembly - Standard 21.9678.1254 Rev 0 (VL3000) Pan Pulley Assembly 21.9678.0807 Rev E Pan Motor Assembly 21.9678.0864 Rev E Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A EMI Filter to Power Switch Cable Assembly 25.9678.
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DRAWING TREES : VL3000Q WASH LUMINAIRE 3 VL3000Q Wash Luminaire VL3000Q Wash Luminaire 20.9678.0004 Rev F (VL3000Q Wash) Beam Spreader Assembly 21.9678.0910 Rev A (Wash Only) Stationary Concave Lens Assembly 21.9678.0920 Rev A (Wash Only) Translating Convex Lens Assembly 21.9678.0930 Rev B (Wash Only) Condenser Lens Assembly 21.9678.0940 Rev C (Wash Only) Hot Box Assembly 21.9678.8698.02 Rev F (VL3000Q Wash) Head to Back Cap Ground Cable Assembly 25.9661.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000Q Wash Luminaire (continued) Continued from page 67 Transfer Fan Assembly 21.9678.0678.02 Rev D (Wash) Continued from page 67 Color/Dimmer/Strobe Assembly 22.9678.0402 Rev N (VL3000) Head Cover Assembly 21.9678.8611 Rev 0 Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Beam Spreader Light Baffle Assembly 21.9678.0991 Rev A (Wash Only) Fixed Color Wheel Assembly 21.9678.0334 Rev D Aperture Bulkhead Assembly 21.9678.
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DRAWING TREES : VL3000Q WASH LUMINAIRE 3 VL3000Q Wash Luminaire (continued) Continued from page 67 Upper Enclosure Assembly 21.9678.0801.01 Rev Z (VL3000Q) Ventilation Cover Assembly - VL3000 Quiet 21.9686.0840.02 Rev B (VL3000Q) Pan Pulley Assembly 21.9678.0807 Rev E Pan Motor Assembly 21.9678.0864 Rev E Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A EMI Filter to Power Switch Cable Assembly 25.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Top Assembly Included Items Kit, Spot 28.9678.0001 Rev J Refer to Figure 3-13. No. Item Qty. UM. 1 02.8001.0001 1 EA PRODUCT SUPPORT SHEET, VARI-LITE CUSTOMER SERVICE 2 02.8052.0001 1 EA CARD, LIMITED WARRANTY 3 02.8406.0001 1 EA TAG, LAMP NOTICE 4 02.8700.0001 1 EA CARD, PRODUCT REGISTRATION 5 02.9678.0002 1 EA UNPACK/QUICK START SHEET, VL3000 - 04.4037.0001 5 EA LABEL, 2.5 X .5 BARCODE (not shown) - 07.9678.
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TOP ASSEMBLY : INCLUDED ITEMS KIT, SPOT 3 Included Items Kit, Spot (continued) 1 2 5 6 4 3 7 (x2) 22* 16 9 11 13 18 Alpha Rays Night Sky Tribal Break-Up Pebbles Glacier Gag 10 15 8 20 19 Palm Leaves Shock Break-Up Uneven Bars Ice Blocks Gag Droplets Gag 17 12 14 21 3-Facet Prism Circle of Ovals Triangle Break-Up Multi-Colored Gobo Figure 3-13: Included Items Kit, Spot Note: * = Do not handle lamp with bare hands.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Included Items Kit, Wash 28.9678.0002 Rev F Refer to Figure 3-14. No. Item Qty. UM. Description 1 02.8001.0001 1 EA PRODUCT SUPPORT SHEET, VARI-LITE CUSTOMER SERVICE 2 02.8052.0001 1 EA CARD, LIMITED WARRANTY 3 02.8700.0001 1 EA CARD, PRODUCT REGISTRATION 4 02.9678.0002 1 EA UNPACK/QUICK START SHEET, VL3000 - 04.4037.0001 5 EA LABEL, 2.5 X .5 BARCODE (not shown) - 07.9678.
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TOP ASSEMBLY : VL3000 AND VL3000Q SPOT LUMINAIRE 3 VL3000 and VL3000Q Spot Luminaire 20.9678.0001 Rev T (VL3000 Spot) 20.9678.0003 Rev G (VL3000Q Spot) Refer to Figure 3-15 No. Item Qty. UM. - 02.8405.0001 1 EA AC DANGER TAG, VL3000 (not shown) - 04.9661.0033.01 1 EA LABEL, WARNING - 2000 SERIES (not shown) - 04.9661.0039 1 EA LABEL, LINE CORD WARNING (not shown) - 04.9678.0041.01 1 EA LABEL, AC INPUT RATING VL3000 (not shown) - 04.9678.
PAGE 92
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL No. Item Qty. UM. - 25.9678.0677 1 EA CABLE ASSY, FRONT HEAD FANS (not shown) - 25.9678.0715 1 EA CABLE ASSY, HEAD CONTROLLER (not shown) - 28.9678.0001 1 EA INCLUDED ITEMS KIT, VL3000 SPOT (not shown) 19 53.2001.0003 4 EA NUT, 10-32 NYLON INSERT 20 53.2002.0003 4 EA NUT, 6-32 HEX ZINC NYLON IN 21 53.6523.0013 8 EA SCREW, 6-32 X 3/8" PTB 22 53.6558.0009 8 EA SCREW, 6-32 X 3/8"LG PPZ SEMS 23 53.6558.
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TOP ASSEMBLY : VL3000 AND VL3000Q SPOT LUMINAIRE 3 VL3000 Spot Luminaire (continued) 11 15 (x2) 16 (x2) 10 7 14 (x4) 12 13 30 (x2) 34 (x2) 3 11 17 2 35 4 22 (x2) 24 (x4) 19 (x4) 34 (x2) 27 (x2) 2 8 23 (x2) 33 (x2) 25 (x2) 28 (x2) 20 (x4) 29 (x2) 5 (x10) 26 (x4) 22 (x2) 21 (x8) 33 (x2) 9 22 (x4) 31 (x4) 1 6 18 32 (x2) Figure 3-15: VL3000 and VL3000Q Spot Luminaire * Only used with 22.9678.0705 (Yoke Structure) Rev. D or later or 22.9686.0705.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 and VL3000Q Wash Luminaire 20.9678.0002 Rev R (VL3000 Wash) 20.9678.0004 Rev F (VL3000Q Wash) Refer to Figure 3-16 No. Item Qty. UM. - 02.8405.0001 1 EA AC DANGER TAG, VL3000 (not shown) - 04.9661.0033.01 1 EA LABEL, WARNING - 2000 SERIES (not shown) - 04.9661.0039 1 EA LABEL, LINE CORD WARNING (not shown) - 04.9678.0041.01 1 EA LABEL, AC INPUT RATING VL3000 (not shown) - 04.9678.
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TOP ASSEMBLY : VL3000 AND VL3000Q WASH LUMINAIRE No. Item Qty. UM. 17 53.6523.0013 8 EA SCREW, 6-32 X 3/8" PPB 18 53.6558.0009 11 EA SCREW, 6-32 X 3/8" LG PPZ SEMS 19 53.6558.0016 2 EA SCREW, 6-32 X 3/4" PPZ SEMS 20 53.6579.0001 4 EA SCREW, 10-32 X 1/2" SCB 21 53.6613.0001 2 EA SCREW, 6-32 X 1/2" PPZ 22 53.6682.0022 8 EA SCREW, 8-32 X 3/8" LG PPZ SEMS 23 55.2178.0001 1 EA CABLE ANCHOR MOUNT, #8 SCREW MOUNT 24 55.2284.0001 1 EA CARD GUIDE, 3" LONG SNAP IN 25 55.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000 and VL3000Q Wash Luminaire (continued) 5 8 11 14 (x2) 22 (x8) 15 (x2) 10 (x2) 13 3 9 12 (x2) 2 24 20 (x4) 5 18 (x2) 26 (x2) 29 (x2) 23, 18 25 (x2) 19 (x2) 21 (x2) 16 17 (x8) 6 1 18 (x2) 3 27 (x2) 18 (x4) 7 18 (x2) 4 28 (x4) Figure 3-16: VL3000 and VL3000Q Wash Luminaire 78 02.96 78.
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TOP ASSEMBLY : GENERIC LUMINAIRE ASSEMBLIES 3 Generic Luminaire Assemblies 21.9678.0010.01 Rev H (VL3000) 21.9678.0011.01 Rev C (VL3000Q) Refer to Figure 3-17 No. Item Qty. UM. 1 21.9678.0600 1 EA ASSY, HEAD STRUCTURE 21.9678.0601 1 EA ASSY, HEAD STRUCTURE, VL3000 QUIET 21.9678.0700 1 EA ASSY, YOKE 21.9678.0701 1 EA ASSY, YOKE, VL3000 QUIET 21.9678.0707 1 EA ASSY, TILT PULLEY 2 3 Description 3a - 10.9678.0750 1 EA TIMING PULLEY, 150 TOOTH 3b - 10.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Generic Luminaire Assemblies (continued) Detail A 3 12 (x3) 13 (x2) 1 8 (x4) 15 9 (x4) 10 6 (x4) 14 (x2) Detail C 11 (x4) 4 7 (x5) Detail B 2 16 (x5) 5 Detail C Detail B Detail A 4c 3c (x3) 6 14 9 (x2) 8 (x2) 4a 3a 3b 4b 4d 13 18 17 Figure 3-17: VL3000 and VL3000Q Generic Luminaire Assemblies 80 02.96 78.
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HEAD ASSEMBLY : HEAD STRUCTURE ASSEMBLY 3 Head Assembly Head Structure Assembly 21.9678.0600 Rev C (VL3000) 21.9678.0601 Rev A (VL3000Q) Refer to Figure 3-1 No. Item Qty. UM. Description 1 10.9678.8620 1 EA FRONT CASTING 2 12.9678.8623 1 EA RIGHT SIDE RAIL, MACHINED 3 12.9678.8625 1 EA LEFT SIDE RAIL, MACHINED 4 21.9678.0615 1 EA ASSY, BACKEND 21.9678.0616 1 EA ASSY, BACKEND, VL3000 QUIET 5 53.6515.0001 6 EA SCREW, 10-32 X 3/4" SCB CAP 6 53.6515.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Head Cover Assembly 21.9678.8611 Rev 0 Refer to Figure 3-2 No. Item Qty. UM. Description 1 10.9678.0612 1 EA HEAD COVER FOAM BAFFLE 2 10.9678.0649 4 EA EJECTOR SPRING, BLACK OXIDE 3 10.9678.0674 1 EA BRACKET, COVER TETHER 4 10.9678.0696 1 EA FOAM FRAME, HEAD COVER (added 10-01-03) 5 12.9678.8610 1 EA HEAD COVER 6 53.5655.0250 4 EA SCREW, #6 X 1/4" PPZ PLASTIC 7 53.6558.
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HEAD ASSEMBLY : BACKEND ASSEMBLY 3 Backend Assembly 21.9678.0615 Rev T (VL3000) 21.9678.0616 Rev H (VL3000Q) Refer to Figure 3-3 No. Item Qty. UM. 1 10.9678.0631 1 EA SEPARATION BULKHEAD 2 10.9678.8635 1 EA EXHAUST BULKHEAD 3 10.9678.0637 2 EA CLIP, RETRO-REFLECTOR 4 10.9678.0638 1 EA AIR DIVERTER, STROBE MOTOR 5 10.9678.0653 1 EA LIGHT BAFFLE, EXHAUST 6 12.9678.7152 1 EA REFLECTOR, RETRO SPHERICAL COATED 7 12.9678.0627 1 EA AFT BULKHEAD, MACHINED 8 21.9678.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL No. Item Qty. UM. 28 53.6613.0004 3 EA SCREW, 6-32 X 1/2" SCZ (added 07-18-03) 29 10.9678.1645 1 EA FAN SHIELD, LAMP COOLING (added 12-09-04) 30 25.9678.0691 1 EA CABLE ASSY, AIR DUCT OT SWITCH (cable not shown) 25.9678.0690 1 EA CABLE ASSY, AIR DUCT OT SWITCH, VL3000 QUIET (cable not shown) 31 10.9678.0680 1 EA INSULATOR, TEFLON, TO-220 32 53.2200.
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HEAD ASSEMBLY : 80MM FAN ASSEMBLY 3 80mm Fan Assembly 21.9678.0619 Rev B Refer to Figure 3-4 No. Item Qty. UM. Description 1 40.7145.0004 1 EA FAN, TUBEAXIAL 80 X 80 X 38mm 28 CFM 230V (added 03/11/04) 2 53.2200.0006 4 EA NUT, 6-32 KEPS SS 3 53.6558.0001 4 EA SCREW, 6-32 X 3/8" PPZ 4 55.7016.0001 1 EA FAN GUARD, 80MM NICKEL PLATED STEEL WIRE 4 3 (x4) 1 2 (x4) Figure 3-4: 80mm Fan Assembly 02.96 78.
PAGE 104
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL UV Filter Bulkhead Assembly 22.9678.0639 Rev G (VL3000) 22.9678.0617 Rev A (VL3000Q) Refer to Figure 3-5 No. Item Qty. UM. 1 10.9678.0634 1 EA UV FILTER BULKHEAD 2 10.9678.0648 2 EA CLIP, UV GLASS 3 41.9678.0608 1 EA UV/IR FILTER, 3.00" X 3.00" (VL3000 Only) 41.9678.1160 1 EA UV/IR FILTER, ENHANCED (VL3000Q Only) 53.6530.0002 4 EA RIVET, 1/8 OD POP,.063-.125 GRIP, ALUM 4 Description 4 (x4) 1 UV Filter Installation 1. 2. 3 3.
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HEAD ASSEMBLY : SPOT GOBO ASSEMBLY 3 Spot Gobo Assembly 21.9678.0200 Rev K (Spot Only) Refer to Figure 3-6 No. Item Qty. UM. Description 1 10.9678.0215 1 EA BULKHEAD, GOBO MODULE FRONT 2 10.9678.0216 1 EA BULKHEAD, GOBO MODULE REAR 3 10.9678.0225 4 EA SHAFT, GOBO WHEEL 4 10.9678.0231 3 EA PULLEY, MOTOR GOBO WHEEL DRIVE 5 10.9678.0232 3 EA PULLEY, INSEX DRIVE 64 GROOVE 6 10.9678.0244 2 EA MOUNT, INDEX SENSOR LONG 7 10.9678.0245 1 EA MOUNT, INDEX SENSOR SHORT 8 10.
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VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL No. Item Qty. UM. Description 31 53.6609.0001 4 EA SCREW, 6-32 X 3/8" PFZ 32 55.6506.0030 1 EA SPACER, 3/8" RND 3/8" LG .257" ID THRU ALUM 33 55.2110.0002 1 EA WASHER, .400" OD .260 ID .010" THK FLAT SS (added 4-29-03) 34 10.9678.0457.02 2 EA SPACER, RND, 3/8" OD, .257 ID, .190 LG, AL (added 4-29-03) 35 55.6520.0001 2 EA WASHER WAVE SPRING .265" ID .367" OD .006" THK (added 4-29-03) 36 10.9678.0457.
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HEAD ASSEMBLY : ROTATING GOBO WHEEL ASSEMBLY 3 Rotating Gobo Wheel Assembly 21.9678.0210 Rev B Refer to Figure 3-7 No. Item Qty. UM. Description 1 10.9663.1211 10 EA SPACER, TEFLON GOBO GEAR 2 10.9663.1240 5 EA BEARING, GOBO WHEEL BORE 3 10.9678.0220 1 EA PLATE, ROTATING GOBO WHEEL 4 10.9678.0224 5 EA RETAINING RING, PLANET 5 22.9678.0230 5 EA ASSY, PLANET GEAR 5a - 10.9678.0263 2 EA CLIP WIRE, PLANET 5b - 10.9678.
PAGE 108
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Rotating Effects Wheel Assembly 21.9678.0211 Rev B Refer to Figure 3-8 No. Item Qty. UM. Description 1 10.9663.1211 8 EA SPACER, TEFLON GOBO GEAR 2 10.9663.1240 4 EA BEARING, GOBO WHEEL BORE 3 10.9678.0221 1 EA PLATE, ROTATING EFFECTS WHEEL 4 10.9678.0224 4 EA RETAINING RING, PLANET 5 22.9678.0230 4 EA ASSY, PLANET GEAR 5a - 10.9678.0263 2 EA CLIP WIRE, PLANET 5b - 10.9678.
PAGE 109
HEAD ASSEMBLY : LONG SHAFT MOTOR ASSEMBLY 3 Long Shaft Motor Assembly 21.9678.0243 Rev 0 Refer to Figure 3-9 No. Item Qty. UM. Description 1 10.9678.0330 1 EA PLATE, MOTOR ADAPTER 2 44.9678.0249 1 EA MOTOR, STEPPER 42MM X 34MM 60MM SHAFT 3 53.6513.0002 4 EA SCREW, 3MM X 5MM LG PFZ METRIC 3 (x4) 1 Note orientation of motor plate adapter when mounting. 2 Figure 3-9: Long Shaft Motor Assembly 02.96 78.
PAGE 110
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Iris Assembly 21.9678.0270 Rev A Refer to Figure 3-10 No. Item Qty. UM. 1 10.9678.0272 1 EA BULKHEAD, IRIS 2 10.9678.0273 1 EA MOTOR MOUNT, IRIS 3 10.9678.0274 1 EA APERTURE, IRIS 4 10.9678.0276 1 EA CRANK, IRIS 5 10.9678.0279 1 EA DIVERTER, GOBO AIR 6 10.9678.0280 1 EA ADJUSTABLE IRIS STOP (changed 09-17-03) 7 22.9678.0271 1 EA LINK ASSY, IRIS 1 EA STUD, 2-56 X 1.0" LG FULL THREAD STAINLESS STEEL 7a 7b 92 - 53.
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HEAD ASSEMBLY : IRIS ASSEMBLY 3 Iris Assembly (continued) 4 16 (x4) 7 8 Detail A 10 (x2) 14 (x3) 3 15 1 6 Detail A 7b 5 2 12 (x2) 7a 11 (x3) 9 7b 13 (x2) Figure 3-10: Iris Assembly 02.96 78.
PAGE 112
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Hot Box Assembly 21.9678.8640.01 21.9678.8640.02 21.9678.8698.01 21.9678.8698.02 Rev Rev Rev Rev H (VL3000 Spot) H (VL3000 Wash) F (VL3000Q Spot) F (VL3000Q Wash) Refer to Figure 3-11 No. Item Qty. UM. 1 10.9678.0043.03 1 EA LABEL PLATE, VL3000 BACKCAP, BLACK 10.9678.0043.01 1 EA LABEL PLATE, BACKCAP, VL3000 QUIET 2 10.9678.0641 1 EA HOT BOX 3 10.9686.0642 1 EA BACKCAP PLATE 4 10.9678.0643 1 EA LAMP ADJUST STOP 5 10.9678.
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HEAD ASSEMBLY : HOT BOX ASSEMBLY 3 Hot Box Assembly (continued) 8 (x4) 17 (x4) 7 (x4) 13 (x4) 9 18 (x4) 11 (x2) 14 (x4) 4 12 (x8) 15 (x4) 2 6 19 17 (x3) 3 1 16 (x3) 5 (x3) 10 (x3) Wash Version Spot Version Figure 3-11: Hot Box Assembly 02.96 78.
PAGE 114
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo/Color Fan Assembly - VL3000Q Only 21.9678.0659.01 Rev D Refer to Figure 3-13 No. Item Qty. UM. 1 10.9678.0665 1 EA SPRING, EXTENSION ELONGATED HO 2 22.9678.0661 1 EA ASSY, FAN TRAY 3 22.9678.0665 1 EA DUCT ASSY 4 23.9678.0699 2 EA FAN ASSY, HEAD FRONT 5 53.5506.1375 6 EA SCREW, 6-32 X 1 3/8"LG PPB 6 53.6519.0001 2 EA SCREW, 4-40 X 5/8" PPZ 7 53.6530.0006 2 EA RIVET, 1/8" OD POP .188-.250GL 8 55.2179.
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HEAD ASSEMBLY : GOBO/COLOR FAN ASSEMBLY - VL3000Q ONLY 3 Gobo/Color Fan Assembly - VL3000Q Only (continued) 3 5 (x3) 4 10 (x2) 7 (x2) 8 12 1 6 (x2) 8 4 11 2 5 (x3) Spring installed as shown Figure 3-12: Gobo/Color Fan Assembly - VL3000Q 02.96 78.
PAGE 116
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Dual Fan Tray/Duct Assembly - VL3000 Only 21.9678.0660.01 Rev B Refer to Figure 3-13 No. Item Qty. UM. 1 10.9678.0665 1 EA SPRING, EXTENSION ELONGATED HOOK (changed 06-29-06) 2 22.9678.0661 1 EA ASSY, FAN TRAY 3 22.9678.0665 1 EA DUCT ASSY 4 23.9678.0684 2 EA FAN ASSY, HEAD FRONT 5 53.5506.1375 6 EA SCREW, 6-32 X 1 3/8"LG PPB 6 53.6519.0001 2 EA SCREW, 4-40 X 5/8" PPZ 7 53.6530.0006 2 EA RIVET, 1/8"OD POP .188-.
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HEAD ASSEMBLY : DUAL FAN TRAY/DUCT ASSEMBLY - VL3000 ONLY 3 Dual Fan Tray/Duct Assembly - VL3000 Only (continued) 3 5 (x3) 8 (x2) 7 (x2) 10 4 2 1 6 (x2) 9 4 5 (x3) Spring installed as shown Figure 3-13: Dual Fan Tray/Duct Assembly - VL3000 02.96 78.
PAGE 118
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Head Front Fan Assembly 23.9678.0684 Rev 0 Refer to Figure 3-14 No. Item Qty. UM. Description 1 40.7125.0001 1 EA FAN, 24V FAL6F24LH 2 52.6523.0002 1 EA CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 3 52.8347.0001 2 EA CONTACT, 24-30AWG MALE CRIMP 2 3 (x2) 1 Figure 3-14: Head Front Fan Assembly 100 02.96 78.
PAGE 119
HEAD ASSEMBLY : HEAD FRONT FAN ASSEMBLY - VL3000Q ONLY 3 Head Front Fan Assembly - VL3000Q Only 23.9678.0699 Rev A Refer to Figure 3-14 No. Item Qty. UM. Description 1 40.7125.0001 1 EA FAN, 24V FAL6F24LH 2 52.6523.0002 1 EA CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 3 52.8347.0001 2 EA CONTACT, 24-30AWG MALE CRIMP 4 55.2186.0001 1 EA CABLE TIE, .10 X 4" SMALL 5 55.2268.0125 1 EA HEATSHRINK, 1/8" CLEAR KYNAR UL 600V 150 DEG C 6 60.8440.
PAGE 120
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Transfer Fan Assembly 21.9678.0678.01 Rev D (Spot) 21.9678.0678.02 Rev D (Wash) Refer to Figure 3-16 No. Item Qty. UM. Description 1 10.9678.0679 1 EA TRANSFER FAN TRAY 2 23.9678.0695 1 EA FAN ASSY, TRANSFER 3 53.6571.0003 3 EA SCREW, 6-32 X 1-1/2"LG PPB (changed 07-16-07) 4 55.6543.0001 2.12 FT GROMMET STRIP, SERRATED POLYETHYLENE 5 55.6769.0004 3 EA TWIST-LOK 0.55" ID NOM WHT 85 C MAX FLAME RET (added 11-11-03) (Spot Only) 55.
PAGE 121
HEAD ASSEMBLY : SPOT OPTIC ASSEMBLY 3 Spot Optic Assembly 22.9678.0103 Rev S (Spot Only) Refer to Figure 3-17 and Figure 3-18 No. Item Qty. UM. Description 1 10.9678.1131 1 EA FORWARD PULLEY SHAFT (changed 12-15-04) 2 10.9678.0127 1 EA PULLEY, IDLER 3 10.9678.0129 2 EA SPACER, ROLLER CAM 4 10.9678.0153 1 EA CABLE CLAMP, CAST 5 10.9678.0156 2 EA BARREL STRAP, G1 & G2 6 10.9678.0157 1 EA BARREL STRAP, G3 7 10.9678.0171 1 EA SHAFT, CAM PULLEY 8 10.9678.
PAGE 122
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL No. Item Qty. UM. 26 23.9678.1120 1 EA LINEAR ACTUATOR ASSEMBLY - 44.9678.0119 1 EA LINEAR ACTUATOR EDGE DRIVE - 52.6467.0004 1 EA 4 POS 30-24 AWG CRIMP PHR - 52.6467.0024 4 EA CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST) 27 24.9678.3112 1 EA PCB ASSY, VL3000 ZOOM SENSOR 28 53.2004.0002 1 EA NUT, 8-32 KEPS ZINC PLATE 29 53.2213.0001 7 EA NUT, #6 KEPS (changed 03-24-04) 30 53.5564.
PAGE 123
HEAD ASSEMBLY : SPOT OPTIC ASSEMBLY 3 Spot Optic Assembly (continued) 23 F 33 (x2) F 36 (x2) 33 (x2) E E 24 21 38 (x2) 25 33 (x2) 36 (x4) 33 (x3) 20 35 26 34 41 (x6) 48 Detail F-F 40 (x2) 9 49 Detail E-E Figure 3-17: Spot Optic Assembly View 1 02.96 78.
PAGE 124
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Spot Optic Assembly (continued) 44 A A B B C C 37 22 4 * Interconnect PCB and Zoom Motor removed for clarity.
PAGE 125
HEAD ASSEMBLY : GROUP 4 LENS MOUNT ASSEMBLY 3 Group 4 Lens Mount Assembly 22.9678.0199 Rev 0 Refer to Figure 3-19 No. Item Qty. UM. Description 1 12.9678.0198 2 EA RING BLOCK, MACHINED G4 2 22.9678.0174 1 EA LENS ASSY, GROUP 4 3 53.6558.0001 4 EA SCREW, 6-32 X 3/8" PPZ 4 55.3303.0006 4 EA WASHER, #6 LOCK INT.TOOTH SS 5 55.6763.0500 4 EA PIN, DOWEL .5"LG .125"DIA 303SS 3 (x4) 4 (x4) 1 2 1 5 (x4) Figure 3-19: Group 4 Lens Mount Assembly 02.96 78.
PAGE 126
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Right Edge Bearing Assembly 22.9678.1103 Rev C Refer to Figure 3-20 No. Item Qty. UM. Description 1 12.9678.1102 1 EA EDGE BEARING, MACHINED CASTING RIGHT 2 54.2056.0001 4 EA RING, RETAINING EXTERNAL 19MM 3 55.6776.0010 2 EA LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE 3 2 1 3 2 2 2 Figure 3-20: Right Edge Bearing Assembly 108 02.96 78.
PAGE 127
HEAD ASSEMBLY : LEFT EDGE BEARING ASSEMBLY 3 Left Edge Bearing Assembly 22.9678.1105 Rev C Refer to Figure 3-21 No. Item Qty. UM. Description 1 12.9678.1104 1 EA EDGE BEARING, MACHINE LEFT 2 54.2056.0001 4 EA RING, RETAINING EXTERNAL 19MM 3 55.6776.0010 2 EA LINEAR BUSHING, 10MM STEEL W/PHENOLIC CAGE 3 2 1 3 2 2 2 Figure 3-21: Left Edge Bearing Assembly 02.96 78.
PAGE 128
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Zoom Cam Assembly 22.9678.1106 Rev B Refer to Figure 3-22 No. Item Qty. UM. Description 1 10.9678.1107 1 EA ZOOM TIMING CAM 2 10.9678.1108 1 EA PULLEY FLANGE 3 10.9678.1118 1 EA TIMING PULLEY, ZOOM 4 53.6613.0008 2 EA SCREW, 6-32 X 1/2" PPZ (changed 11-08-04) 5 54.1259.0004 2 EA BEARING, RADIAL FLANGED .25"ID .625"OD (changed 06-25-03) 6 55.6763.0500 2 EA PIN, DOWEL .5"LG .
PAGE 129
HEAD ASSEMBLY : ZOOM MOTOR TENSIONING ASSEMBLY 3 Zoom Motor Tensioning Assembly 22.9678.1113 Rev B Refer to Figure 3-23 No. Item Qty. UM. Description 1 10.9678.0338 1 EA PULLEY, ZOOM MOTOR (changed 03-07-06) 2 10.9678.1111 1 EA BRACKET, ZOOM TENSION SHEETMETAL 3 44.9663.1326 1 EA MOTOR, 17 .53" SHAFT 11.8MH 5.5 OHM 4 53.5559.0250 2 EA SCREW, 6-32 X 1/4" SET CONE POINT 5 53.6522.0001 2 EA SCREW, 6-32 X 1/4" PPZ 6 55.3303.0006 2 EA WASHER, #6 LOCK INT.
PAGE 130
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Interconnect Light Shield Assembly 22.9678.1115 Rev C Refer to Figure 3-24 No. Item Qty. UM. Description 1 10.9678.1114 1 EA SHIELD, INTERCONNECT MOUNT/LIGHT 2 24.9678.3116 1 EA PCB ASSY, ZOOM INTERCONNECT (changed 03-07-06) 3 53.6558.0009 4 EA SCREW, 6-32 X 3/8" PPZ SEMS 3 (x4) 2 1 Figure 3-24: Interconnect Light Shield Assembly 112 02.96 78.
PAGE 131
HEAD ASSEMBLY : ROD CLAMP ASSEMBLY 3 Rod Clamp Assembly 22.9678.0149 Rev B Refer to Figure 3-25 No. Item Qty. UM. Description 1 10.9678.0151 1 EA CLAMP, OPTIC ROD CAST 2 53.2008.0006 2 EA SPRING CLIP, 6-32 3 53.6616.0001 2 EA SCREW, 6-32 X 3/4" PPZ 4 55.6528.0001 2 EA WASHER, #6 FLAT ZINC 5 55.6538.0001 2 EA WASHER, #6 LOCK INTERNAL TOOTH 3 (x2) 5 (x2) 4 (x2) 1 Spring Clip Installation 0.10" 2 (x2) Set spring clip from clamp surface as indicated.
PAGE 132
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Color/Dimmer/Strobe Assembly 22.9678.0402 Rev N (VL3000) 22.9678.0462 Rev E (VL3000Q) Refer to Figure 3-26 No. Item Qty. UM. Description 1 10.9678.0324 1 EA PULLEY, FIXED COLOR WHEEL 2 10.9678.0337 1 EA DRIVE PULLEY, FIXED COLOR WHEEL (changed 03-09-06) 3 10.9678.0456 4 EA SHAFT, COLOR WHEEL 4 10.9678.0457.07 1 EA SPACER, COLOR WHEEL L.357 (changed 07-22-04) 5 10.9678.0457.02 2 EA SPACER, COLOR WHEEL L.190 6 10.9678.0457.
PAGE 133
HEAD ASSEMBLY : COLOR/DIMMER/STROBE ASSEMBLY No. Item Qty. UM. 26 53.5559.0250 12 EA SCREW, 6-32 X 1/4" SET CONE PO 27 53.5638.0252 12 EA SCREW, 6-32 X 1/4"LG PFS UNDERCUT HEAD 28 53.6558.0001 7 EA SCREW, 6-32 X 3/8" PPZ 29 53.6597.0001 2 EA SCREW, 4-40 X 3/16" PPZ 30 53.6608.0003 5 EA SCREW, 6-32 X 3/16"LG PPZ 31 54.2036.0017 1 EA BELT, TIMING N=150 W=.125 URETHANE/KEVLAR 32 54.2059.0001 4 EA TIMING BELT, MXL PITCH 150 TOOTH SI/KEVLAR 33 54.2060.
PAGE 134
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Color/Dimmer/Strobe Assembly (continued) 13 20 25 (x4) 5 14 11 4 9 (x5) 16 Dimmer 26 (x10) 33 Yellow 6 6 42 15 22 35 (x4) 32 (x4) 31 Cyan 36 (x2) 6 29 (x2) 8 2 Magenta 26 (x2) 18 17 5 CTO 7 7 25 (x2) 12 39 (x2) 3 (x2) 34 (x4) 19 1 38 24 25 (x5) 21 25 23 (x5) 10 37 (x1) 28 (x2) 28 (x5) 37 (x5) 27 (x12) 30 (x5) Figure 3-26: Color/Dimmer/Strobe Assembly 116 02.96 78.
PAGE 135
HEAD ASSEMBLY : MOTOR/ADAPTER PLATE ASSEMBLY 3 Motor/Adapter Plate Assembly 21.9678.0331 Rev 0 Refer to Figure 3-27 No. Item Qty. UM. Description 1 10.9678.0330 1 EA PLATE, MOTOR ADAPTER 2 44.5031.0001 1 EA MOTOR, STEPPER 42MM X 40MM,10 3 53.6513.0002 4 EA SCREW, 3MM X 5MM LG PFZ METR 2 1 3 (x4) Note orientation of adapter plate in relation to the motor. Figure 3-27: Motor/Adapter Plate Assembly 02.96 78.
PAGE 136
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Fixed Color Wheel Assembly 21.9678.0334 Rev D Refer to Figure 3-28 No. Item Qty. UM. Description 1 10.9678.0322 1 EA SPIN SHAFT, COLOR WHEEL 2 10.9678.0332 6 EA SLIDING RETAINER 3 10.9678.0333 6 EA RETAINER CLIP 4 22.9678.1336 1 EA FAB ASSY, FIXED WHEEL/CLIP (changed 9-03-03) 5 41.9678.0305.01 1 EA COLOR FILTER, DEEP RED VL3000 6 41.9678.0305.02 1 EA COLOR FILTER, KELLY GREEN VL3000 7 41.9678.0305.
PAGE 137
3 HEAD ASSEMBLY : FIXED COLOR WHEEL ASSEMBLY Fixed Color Wheel Assembly (continued) 4 13 14 (x6) 15 2 (x6) 11 (x6) 3 (x6) 1 12 (x3) 9 6 7 POS 2 ORANGE POS 1 CONGO BLUE POS 3 KELLY GREEN POS 4 DARK FUSHIA OPEN POS 6 DEEP RED 5 10 POS 5 MAGENTA 8 Figure 3-28: Fixed Color Wheel Assembly 02.96 78.
PAGE 138
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Strobe Assembly 22.9678.0403 Rev F Refer to Figure 3-29 No. Item Qty. UM. Description 1 10.9678.0491 4 EA BUMPER STOP, STROBE (changed on 6-18-03) 2 10.9678.0465 1 EA STROBE BULKHEAD 3 22.9678.0468 1 EA ASSY, LEFT STROBE BLADE 4 22.9678.0467 1 EA ASSY, RIGHT STROBE BLADE 5 44.5029.0001 2 EA MOTOR, STEPPER 42MM X 34MM -AR 6 53.6513.0032 8 EA SCREW, M3X10MM SEMS PPZ EXT TO 7 53.6609.
PAGE 139
3 HEAD ASSEMBLY : STROBE ASSEMBLY (VL3000 QUIET) Strobe Assembly (VL3000 Quiet) 22.9678.0463 Rev B Refer to Figure 3-29 No. Item Qty. UM. Description 1 10.9678.0491 4 EA BUMPER STOP, STROBE 2 10.9678.0465 1 EA STROBE BULKHEAD 3 22.9678.0467 1 EA ASSEMBLY, RIGHT STROBE BLADE 4 22.9678.0468 1 EA ASSEMBLY, LEFT STROBE BLADE 5 23.9678.0499 2 EA ASSEMBLY, STROBE MOTOR, VL3000Q 6 53.6520.0001 8 EA SCREW, #4-40 X 3/8 PPZ 7 53.6609.0500 4 EA SCREW, 6-32 X 1/2"LG PFZ 8 55.
PAGE 140
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Right Strobe Blade Assembly 22.9678.0467 Rev C Refer to Figure 3-31 No. Item Qty. UM. Description 1 10.9678.0464 1 EA STROBE BLADE (changed 07-29-04) 2 10.9678.0432 1 EA HUB, STROBE BLADE 3 10.9678.0466 1 EA STROBE BLADE, DAMPER 4 53.5559.0250 2 EA SCREW, 6-32 X 1/4" SET CONE POINT 5 53.6597.0001 3 EA SCREW, 4-40 X 3/16" PPZ 6 55.3303.0004 3 EA WASHER, #4 LOCK INT.
PAGE 141
3 HEAD ASSEMBLY : LEFT STROBE BLADE ASSEMBLY Left Strobe Blade Assembly 22.9678.0468 Rev C Refer to Figure 3-32 No. Item Qty. UM. Description 1 10.9678.0464 1 EA STROBE BLADE (changed 07-29-04) 2 10.9678.0432 1 EA HUB, STROBE BLADE 3 10.9678.0466 1 EA STROBE BLADE, DAMPER 4 53.5559.0250 2 EA SCREW, 6-32 X 1/4" SET CONE POINT 5 53.6597.0001 3 EA SCREW, 4-40 X 3/16" PPZ 6 55.3303.0004 3 EA WASHER, #4 LOCK INT.
PAGE 142
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL VL3000Q Strobe Motor Assembly 23.9678.0499 Rev A (VL3000Q) Refer to Figure 3-33 No. Item Qty. UM. Description 1 44.5035.0001 1 EA STEPPER MOTOR, 2 PHASE, PK 2 52.6524.0004 1 EA CONNECTOR, HOUSING, 4 POS RECEPT 3 52.8346.0001 4 EA CONTACT, 24-30 AWG FEMALE CRIMP 4 55.2200.0003 0.25 FT HEAT SHRINK, 3/16" VITON 1 4 2 3 (x4) Wiring Pin Out Heatshrink 3.50" 4 - Green 3 - Black 2 - Red 1- Blue 3" of heatshrink from this surface.
PAGE 143
3 HEAD ASSEMBLY : DIMMER WHEEL ASSEMBLY Dimmer Wheel Assembly 22.9678.0435 Rev E Refer to Figure 3-34 No. Item Qty. UM. 1 55.2256.0001 1 EA Description MAGNET, 2:17 SMCO 2MM X 2MM Coated Side Dimmer Wheel Magnet Install South Pole Dimmer Wheel Magnet NUVASIL RTV Dimmer Wheel Copper RTV Bead (2 beads one on each side of magnet) Gluing Magnet to Dimmer Wheel Assembly 1 (see install detail and note below) Note: Magnet must be oriented correctly.
PAGE 144
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo Clamp Assembly 22.9678.0693 Rev A Refer to Figure 3-35 No. Item Qty. UM. Description 1 12.9678.0691 1 EA GOBO CLAMP 2 53.6685.0625 2 EA SCREW, CAPTIVE PANEL, 6-32 X 0.625"LG PPS ZINC PLATED 3 55.6538.0001 2 EA WASHER, #6 LOCK INTERNAL TOOTH 4 53.6613.1126 1 EA SCREW, 6-32 X 1.125 LG PPZ 1 3 (x2) 2 (x2) 4 Figure 3-35: Gobo Clamp Assembly 126 02.96 78.
PAGE 145
HEAD ASSEMBLY : COLOR CLAMP ASSEMBLY 3 Color Clamp Assembly 22.9678.0694 Rev A Refer to Figure 3-36 No. Item Qty. UM. Description 1 12.9678.0692 1 EA COLOR CLAMP 2 53.6685.0625 2 EA SCREW, CAPTIVE PANEL, 6-32 X.625"LG PPS ZINC PLATED 3 55.6538.0001 2 EA WASHER, #6 LOCK INTERNAL TOOTH 4 53.6613.1126 1 EA SCREW, 6-32 X 1.125 LG PPZ 1 3 (x2) 2 (x2) 4 Figure 3-36: Color Clamp Assembly 02.96 78.
PAGE 146
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Edge Lead Screw Assembly 22.9678.1126 Rev B Refer to Figure 3-37 No. Item Qty. UM. Description 1 10.9678.1119 1 EA LEAD SCREW, EDGE 2 55.6616.0007 1 EA STANDOFF, 3/8" HEX THRD 0.562" LG 1 2 Figure 3-37: Edge Lead Screw Assembly 128 02.96 78.
PAGE 147
HEAD ASSEMBLY : BEAM SPREADER ASSEMBLY 3 Beam Spreader Assembly 21.9678.0910 Rev A (Wash Only) Refer to Figure 3-38 No. Item Qty. UM. Description 1 10.9678.0945 1 EA TUBE, WASH LIGHT BAFFLE 2 21.9678.0920 1 EA ASSY, CONCAVE LENS STATIONARY 3 21.9678.0930 1 EA ASSY, CONVEX LENS TRANSLATING 4 21.9678.0940 1 EA ASSY, CONDENSER LENS 5 24.9678.3916 1 EA PCB ASSY, ZOOM INTERCONNECT WASH 6 53.6520.0375 4 EA SCREW, 4-40 X 3/8" PPZ SEMS 7 53.6682.
PAGE 148
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Stationary Concave Lens Assembly 21.9678.0920 Rev A (Wash Only) Refer to Figure 3-39 No. Item Qty. UM. Description 1 10.9678.0927 2 EA BEARING SHAFT, BEAM SPREADER 2 10.9678.0928 2 EA LENS CLAMP, BEAM SPREADER 3 12.9678.0168 1 EA MASKED, CONCAVE LENS ARRAY MEDIUM 4 12.9678.0925 1 EA CONCAVE LENS MOUNT, MACHINED 5 42.9678.1169 1 EA DIFFUSION LENS, FRONT, WASH 6 53.6530.0002 4 EA RIVET, 1/8"OD POP.063-.125 GR.
PAGE 149
HEAD ASSEMBLY : TRANSLATING CONVEX LENS ASSEMBLY 3 Translating Convex Lens Assembly 21.9678.0930 Rev B (Wash Only) Refer to Figure 3-40 No. Item Qty. UM. Description 1 10.9678.0936 1 EA STOP, BEAM SPREADER 2 10.9678.0938 2 EA LENS CLAMP, CONVEX 3 12.9678.0166 1 EA MASKED, CONVEX LENS ARRAY MEDIUM 4 12.9678.0939 1 EA CONVEX LENS MOUNT, MACHINED, ADJUSTABLE 5 53.6515.0375 4 EA SCREW, 10-32 X 3/8" LG SCB 6 53.6545.0003 2 EA SCREW, 8-32 X 3/8" PFZ 7 54.2056.
PAGE 150
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Condenser Lens Assembly 21.9678.0940 Rev C (Wash Only) Refer to Figure 3-41 No. Item Qty. UM. Description 1 10.9678.0928 2 EA LENS CLAMP, BEAM SPREADER 2 10.9678.0941 1 EA HOUSING, BEAM SPREADER 3 10.9678.0942 1 EA LEAD SCREW, BEAM SPREADER 4 10.9678.0944 1 EA CONDENSER LENS MOUNT 5 23.9678.1120 1 EA LINEAR ACTUATOR ASSEMBLY 6 42.9678.0174 1 EA 127MM CONDENSER LENS 7 53.6552.0001 4 EA SCREW, 8-32 X 1/2" PFZ 8 53.6596.
PAGE 151
HEAD ASSEMBLY : APERTURE BULKHEAD ASSEMBLY 3 Aperture Bulkhead Assembly 21.9678.0950 Rev B (Wash Only) Refer to Figure 3-42 No. Item Qty. UM. Description 1 10.9678.0225 2 EA SHAFT, GOBO WHEEL 2 10.9678.0952 1 EA WASH BULKHEAD 3 10.9678.0953 1 EA WASH APERTURE PLATE 4 53.6609.0001 4 EA SCREW, 6-32 X 3/8" PFZ (changed 11-11-03) 5 53.6613.0001 4 EA SCREW, 6-32 X 1/2" PPZ 6 55.2150.0002 2 EA STANDOFF, 1/4"HEX 6-32 1.187"L 7 55.6769.0004 3 EA TWIST-LOK, 0.
PAGE 152
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Beam Spreader Light Baffle Assembly 21.9678.0991 Rev A (Wash Only) Refer to Figure 3-43 No. Item Qty. UM. Description 1 10.9678.0658 8 EA PLATE, COUNTERWEIGHT 2 10.9678.0990 1 EA LIGHT BAFFLE, BEAM SPREADER 3 53.6616.0001 4 EA SCREW, 6-32 X 3/4" PPZ 1 (x8) 3 (x4) 2 Figure 3-43: Beam Spreader Light Baffle Assembly 134 02.96 78.
PAGE 153
YOKE ASSEMBLY : YOKE ASSEMBLY 3 Yoke Assembly Yoke Assembly 21.9678.0700 Rev J (VL3000) 21.9678.0701 Rev B (VL3000Q) Refer to Figure 3-44 No. Item Qty. UM. 1 10.9678.0764 1 EA PLATE, TILT ENCODER MOUNT 2 10.9678.0756 1 EA IGNITOR SHIELD 3 21.9678.0765 1 EA ASSY, TILT MOTOR 4 22.9661.0609 2 EA ASSY, YOKE FAN 22.9678.0609 2 EA ASSY, YOKE FAN, VL3000 QUIET 5 22.9686.0705 1 EA ASSY, YOKE STRUCTURE 6 23.9650.3327 1 EA ELEC ASSY, RELAY 7 23.9661.
PAGE 154
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Yoke Assembly (continued) 4 19 5 9 6 19 13 (x2) 18 (x2) 10 8 2 21 (x2) 13 (x4) 13 (x3) 4 12 (x2) 14 (x4) 11 (x8) 15 (x2) 3 20 (x2) 13 7 16 17 13 (x2) 1 14 (x2) Figure 3-44: Yoke Assembly 136 02.96 78.
PAGE 155
YOKE ASSEMBLY : TILT MOTOR ASSEMBLY 3 Tilt Motor Assembly 21.9678.0765 Rev E Refer to Figure 3-45 No. Item Qty. UM. 1 10.9678.0763 1 EA PLATE, TILT MOTOR MOUNT 2 21.9678.0708 1 EA ASSY, DRIVE PULLEY 2a 10.9678.0720 1 EA CODEWHEEL, 120 COUNT, LARGE ID 2b 10.9678.1749 1 EA TIMING PULLEY, 17 TOOTH, SHORTENED 2c 53.5560.0250 2 EA SCREW, 8-32 X 1/4" SET CONE POINT 3 24.9661.9629 1 EA PCB ASSY, PAN/TILT ENCODER 4 44.9678.0680 1 EA MOTOR, 3 PHASE SIZE 23 HIGH TORQUE 5 53.
PAGE 156
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Tilt Motor Assembly (continued) 2 See Detail A 9 (x2) Detail A 7 (x2) 2b 3 2c (x2) 5 (x2) 2a 1 Pressure-Sensitive Adhesive 6 (x4) Pulley Height Detail & Installation 2 3 8 (x4) 0.257" 1 4 Step 6. Apply one drop of Loctite 603 to motor shaft. Step 7. Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite. Step 8. Do not allow Loctite to drip into motor bearing. Step 9.
PAGE 157
YOKE ASSEMBLY : YOKE FAN ASSEMBLY 3 Yoke Fan Assembly 22.9661.0609 Rev C (VL3000) 22.9678.0609 Rev A (VL3000Q) Refer to Figure 3-46 No. Item Qty. UM. Description 1 10.9661.0646 1 EA FAN TRAY 2 40.7113.0001 1 EA FAN, +24V 80 X 80 X 25MM, 32CFM 3 53.2200.0006 1 EA NUT, 6-32 KEPS SS 4 55.2179.0003 1 EA CABLE SADDLE, .75 X .75 4WAY, VL3000 QUIET (NOT SHOWN) 5 55.2186.0001 1 EA CABLE TIE, .
PAGE 158
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Notes 140 02.96 78.
PAGE 159
HEAD/YOKE PCB ASSEMBLIES : COLOR SENSOR PCB #1 MOUNT ASSEMBLY 3 Head/Yoke PCB Assemblies Color Sensor PCB #1 Mount Assembly 22.9678.0481 Rev B Refer to Figure 3-47 No. Item Qty. UM. Description 1 10.9678.0482 1 EA PCB MOUNT, COLOR SENSOR #1 2 24.9678.3480 1 EA PCB ASSY, VL3000 COLOR SENSOR #1 3 53.6558.0001 2 EA SCREW, 6-32 X 3/8" PPZ 4 55.3303.0006 2 EA WASHER, #6 LOCK INT.TOOTH SS 3 (x2) 4 (x2) 2 1 Figure 3-47: Color Sensor #1 PCB Mount Assembly 02.96 78.
PAGE 160
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Color Sense PCB #2 Mount Assembly 22.9678.0489 Rev B Refer to Figure 3-48 No. Item Qty. UM. Description 1 10.9678.0452 1 EA PCB MOUNT, COLOR SENSE #2 2 24.9678.3454 1 EA PCB ASSY, COLOR SENSOR #2 3 53.6558.0007 2 EA SCREW, 6-32 X 1/4" SEMS 3 (x2) 2 1 Figure 3-48: Color Sense PCB #2 Mount Assembly 142 02.96 78.
PAGE 161
HEAD/YOKE PCB ASSEMBLIES : VL3000 CONTROLLER PCB 3 VL3000 Controller PCB 24.9678.3730 Rev 0 Note: This item is only available as an assembly. Refer to Figure 3-48 No. Item Qty. UM. - 85.3773.002 AR EA Description IC, DRIVER (FOR USE WITH CARDS WITH SOCKETS ONLY) Figure 3-49: VL3000 Controller PCB 02.96 78.
PAGE 162
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Zoom Interconnect PCB Assembly 24.9678.3116 Rev 0 (Spot Only) Refer to Figure 3-50 Ref. Item Qty. UM. - 04.9678.1116.00 1 EA LABEL SET ZOOM HARNESS (Not Shown) - 11.9678.1116 1 EA PCB ZOOM INTERCONNECT J3 52.6259.0008 1 EA HDR 4POS NT\MTA100 SD RT ANG J4 52.6260.0015 1 EA HEADER, 2POS MTA-100 SHROUDED J2 52.6447.0009 1 EA HEADER, SHROUDED 4 POSITION 52.6467.0009 1 EA CONN, FEM PLUG 3POS 30-24AWG 52.6467.
PAGE 163
HEAD/YOKE PCB ASSEMBLIES : ZOOM INTERCONNECT PCB ASSEMBLY 3 Zoom Interconnect PCB Assembly (continued) Figure 3-50: Zoom Interconnect PCB Assembly 02.96 78.
PAGE 164
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Notes 146 02.96 78.
PAGE 165
ENCLOSURE ASSEMBLY : UPPER ENCLOSURE ASSEMBLY 3 Enclosure Assembly Upper Enclosure Assembly 21.9678.0800.01 Rev NN (VL3000) 21.9678.0801.01 Rev Z (VL3000Q) Refer to Figure 3-51, Figure 3-52, and Figure 3-53 No. Item Qty. UM. Description 1 04.9640.0374 1 EA LABEL, P.E. GROUND 2 04.9661.1218.01 1 EA LABEL, PATENT, VL2201 & VL2400 SERIES LUM. 3 04.9678.0040.01 1 EA LABEL, VL3000 COMPLIANCE 04.9678.0045 1 EA LABEL, VL3000 QUIET COMPLIANCE 4 06.6032.
PAGE 166
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL No. Item Qty. UM. 23 21.9678.0881 1 EA ASSY, PAN TUBE 24 22.9678.0851 1 EA ASSY, UPPER ENCLOSURE 25 23.9678.0686 1 EA FAN ASSY, UPPER ENCLOSURE 26 23.9678.0687 1 EA ELEC ASSY, PAN EOT SENSOR - 25.9661.1514 1 EA CABLE ASSY, LVS CHASSIS GND (not shown) - 25.9661.1520 1 EA CABLE ASSY, CHASSIS TO YOKE GND (not shown) - 25.9678.0811 1 EA CABLE ASSY, EMI FILTER TO POWER (not shown) - 25.9678.
PAGE 167
ENCLOSURE ASSEMBLY : UPPER ENCLOSURE ASSEMBLY 3 No. Item Qty. UM. Description 50 53.6653.0502 4 EA SCREW, 1/4-20 X 1/2"LG SOC (NOT USED ON VL3000Q) 51 54.1206.0014 2 EA RING, RETAINING 52 54.1255.0001 1 EA BEARING ASSY, BLACK FLUSH MOU 53 54.2055.0001 1 EA BELT, TIMING S2M 210GROOVE 9MM 54 55.2150.0003 2 EA STANDOFF, 1/4"HEX 6-32 1.125"L 55 55.2178.0001 2 EA CABLE ANCHOR MOUNT, #8 SCREW 56 55.2179.0001 3 EA CABLE ANCHOR MOUNT, #6 SCREW 57 55.2186.
PAGE 168
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Upper Enclosure Assembly (continued) 2 15 5 59 66 (x2) 9 3 14 14 43 (x2) 15 9 66 (x2) 42 (x4) 20 43 (x2) 44 (x4) 43 (x4) 8 (x2) 18 64 (x4) 50 (x4) Figure 3-51: Upper Enclosure Assembly Part 1 150 02.96 78.
PAGE 169
3 ENCLOSURE ASSEMBLY : UPPER ENCLOSURE ASSEMBLY Upper Enclosure Assembly (continued) Electronics Assembly Run Lamp Wires Through Ferrite 42 17 55, 69 42 62 (x3) 34 73, 4 13 63 (x4) 36 76 74 27 67 (x2) 10, 55 30 (x2) 63 (x2) 1 41 75 45, 58 70 43 56 57 68 39 (x4) 25 37 (x2) 42 (x3) 40 (x4) Figure 3-52: Upper Enclosure Assembly Part 2 02.96 78.
PAGE 170
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Upper Enclosure Assembly (continued) 16 7 6 12 32 (x2) 33 (x4) 60 (x4) Choke and Duct Assembly 21 28 65 (x2) 48 53 22 51 42 26 38 (x2) 54 (x2) 29 (x2) 52, 77*, 78* 42 51 47 (x2) Part is shown exploded for clarity 31 (x2) 63 19 Detail A 72 Note: *Shims used as required to remove any slack in pan tube assembly.
PAGE 171
ENCLOSURE ASSEMBLY : VENTILATION COVER ASSEMBLY - STANDARD 3 Ventilation Cover Assembly - Standard 21.9678.1254 Rev 0 (VL3000) Refer to Figure 3-54 No. Item Qty. UM. Description 1 10.9661.1249 4 EA POST, TRUSS HOOK 2 10.9678.8350 1 EA COVER, VENTILATION 3 10.9678.0893 1 EA 12" AIR SEAL, UPPER ENCLOSURE (changed 05-11-05) 4 10.9678.0894 1 EA 6" AIR SEAL, UPPER ENCLOSURE (changed 05-11-05) 5 10.9678.0896 1 EA 4.5" AIR SEAL, UPPER ENCLOSURE (changed 05-11-05) 6 54.1206.
PAGE 172
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Ventilation Cover Assembly - VL3000 Quiet 21.9686.0840.02 Rev B (VL3000Q) Refer to Figure 3-55 No. Item Qty. UM. 1 10.9686.1249 4 EA POST, TRUSS HOOK 1a 10.9678.0850 4 EA POST, TRUSS HOOK, SHORT, EARLY PRODUCTION 1b 10.9678.0833 4 EA SPACER, 1.25 ", EARLY PRODUCTION 2 10.9686.0883 1 EA COVER, VENTILATION 3 10.9678.0837 1 EA AIR SEAL, FAN SIDE 4 10.9678.0838 1 EA AIR SEAL, APS SIDE 5 10.9678.
PAGE 173
ENCLOSURE ASSEMBLY : VENTILATION COVER ASSEMBLY - VL3000 QUIET 3 Ventilation Cover Assembly - VL3000 Quiet (continued) 4 3 5 6 9 (x4) 2 1 (x4) 10 (x4) 8 (x4) Current Production 7 (x2) Early Production 1b (x4) 1a (x4) Figure 3-55: Ventilation Cover Assembly - VL3000Q 02.96 78.
PAGE 174
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Panel Assembly 21.9678.0805 Rev N Refer to Figure 3-56 No. Item Qty. UM. Description 1 10.9678.0852.01 1 EA LAYOUT, ENCLOSURE OVERLAY 2 10.9678.0859 1 EA BRACKET, INPUT 3 10.9678.0872 1 EA STIFFENER, DISPLAY BOARD 4 10.9686.0820 1 EA FILLER PANEL, DMX CONNECTOR 5 24.9663.3895 1 EA PCB ASSY, DMX INPUT 6 25.9678.0810 1 EA CABLE ASSY, AC INPUT PIGTAIL 7 24.9678.
PAGE 175
3 ENCLOSURE ASSEMBLY : DMX INPUT PCB DMX Input PCB 24.9663.3895 Rev 0 Refer to Figure 3-57 No. Item Qty. UM. Description Ref. 1 17.9663.3895 1 EA 2 52.6259.0006 1 EA HEADER, 5POS MTA FRCT LOK STRT POST J3 3 52.6625.0006 1 EA CONN, RECEPT XLR 5PIN FEMALE PC MT VERTICAL J1 4 52.6626.0006 1 EA CONN, RECEPT XLR 5PIN MALE PC MT VERTICAL J2 5 62.3039.0102 1 EA CAP, 1000P 250V 20% CDE X-Y C1 PCB FAB, DMX INPUT - 1 5 2 4 3 Figure 3-57: DMX Input PCB 02.96 78.
PAGE 176
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL AC Input Pigtail Cable Assembly 25.9678.0810 Rev B Refer to Figure 3-58 No. Item Qty. UM. Description 1 52.6274.2313 1 EA STRAIN RELIEF, SKINTOP FLEX TYPE PG13 BLK 2 52.6401.2321 1 EA CONN, PLUG "CE MARKED" 20A 250V TWIST-LOCK MALE LINE, 3-WIRE 3 52.8231.0005 1 EA TERM, RING #6 BLUE 16-14 AWG REEL PIDG 4 52.8298.1160 2 EA FERRULE, WIRE 1X16 AWG L2=8MM BLACK 5 55.2268.0187 0.
PAGE 177
ENCLOSURE ASSEMBLY : PAN PULLEY ASSEMBLY 3 Pan Pulley Assembly 21.9678.0807 Rev E Refer to Figure 3-59 No. Item Qty. UM. Description 1 10.9678.0750 1 EA TIMING PULLEY, 2MM GT 150 TOOTH 2 10.9678.0855 1 EA PAN FLAG 3 53.6530.0009 2 EA RIVET, 1/8"OD POP 0.126-0.187GL (changed 10-05-06) 3 (x2) 2 1 Figure 3-59: Pan Pulley Assembly 02.96 78.
PAGE 178
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan Motor Assembly 21.9678.0864 Rev E Refer to Figure 3-60 No. Item Qty. UM. Description 1 10.9678.0865 1 EA PLATE, PAN MOTOR MOUNT 2 21.9678.0828 1 EA ASSY, DRIVE PULLEY, PAN - 10.9686.8720 1 EA CODEWHEEL, 120 COUNT LARGE ID - 10.9678.0749 1 EA TIMING PULLEY, 2MM GT 17 TOOTH - 53.5560.0250 2 EA SCREW, 8-32 X 1/4" SET FLAT POINT 3 24.9678.9729 1 EA PCB ASSY, VL3000 PAN ENCODER (changed 06-27-07) 4 44.9678.
PAGE 179
ENCLOSURE ASSEMBLY : PAN MOTOR ASSEMBLY 3 Pan Motor Assembly (continued) Detail A Pressure-Sensitive Adhesive 2a 2 See Detail A 7 (x2) 2b 3 2c (x2) 8 (x2) 5 (x4) 1 4 Drive Pulley Detail & Installation 2 6 (x4) 0.875" Step Step 1. 2. Step Step Step 3. 4. 5. Connector oriented on this side Apply one drop of Loctite 603 to motor shaft. Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite. Do not allow Loctite to drip into motor bearing.
PAGE 180
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan Tube Assembly 21.9678.0881 Rev 0 Refer to Figure 3-61 No. Item Qty. UM. Description 1 10.9678.0809 1 EA PAN TOGGLE STOP 2 10.9678.0847 1 EA SILICONE FOAM WASHER 3 10.9678.0848 2 EA WASHER, PAN TEFLON 4 12.9678.0877 1 EA PAN TUBE, MACHINED 5 54.1206.0021 1 EA RING, RETAINING 1.562"SHAFT 1.468"GRV DIA .068"GRVWD EXTERNAL 6 54.1255.
PAGE 181
CABLE ASSEMBLIES : PAN EOT SENSOR ELECTRICAL ASSEMBLY 3 Cable Assemblies Pan EOT Sensor Electrical Assembly 23.9678.0687 Rev A Refer to Figure 3-62 No. Item Qty. UM. Description 1 52.6524.0006 1 EA CONN, HOUSING 6 POS RECEPTACLE 2 52.8346.0001 4 EA CONTACT, 24-30AWG FEMALE CRIMP 3 86.7002.0003 1 EA SWITCH, SLOTTED OPTICAL 1 2 (x4) 3 Figure 3-62: Pan EOT Sensor Electrical Assembly 02.96 78.
PAGE 182
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A Refer to Figure 3-63 No. Item Qty. UM. 1 52.8231.0005 1 EA TERM, RING #6 BLUE 16-14 AWG REEL PIDG 2 52.8271.0001 1 EA FASTON RECEPT, 16-14 AWG (REEL) 3.5 IN WIRE, 16 AWG 300V 105C PVC GRN/YEL UL1569 3 73.3516.0504 1 Description 3 2 Figure 3-63: LVS Chassis Ground Cable Assembly 164 02.96 78.
PAGE 183
CABLE ASSEMBLIES : CHASSIS TO YOKE GROUND CABLE ASSEMBLY 3 Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev C Refer to Figure 3-64 No. Item Qty. UM. 1 52.8250.0006 2 EA TERM, #8, RING, 10AWG 2 73.7089.0504 15.17 FT WIRE, 22 AWG 300V 200C TEF GRN/YEL UL1180 1 (x2) Description 2 (7 x 26.0" LG) Figure 3-64: Chassis To Yoke Ground Cable Assembly 02.96 78.
PAGE 184
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Head to Back Cap Ground Cable Assembly 25.9661.1522 Rev B Refer to Figure 3-65. No. Item Qty. UM. 1 52.8311.0003 2 EA TERM, RING #6 14-16 AWG NON-INS. TAPE 2 73.7130.0001 1.33 FT WIRE, 7/64" TUBULAR BRAID TINNED COPPER 1 (x2) Description 2 Figure 3-65: Head to Back Cap Ground Cable Assembly 166 02.96 78.
PAGE 185
CABLE ASSEMBLIES : RELAY TO IGNITOR CABLE ASSEMBLY 3 Relay to Ignitor Cable Assembly 25.9661.1526 Rev C Refer to Figure 3-66. No. Item Qty. UM. Description 1 52.8231.0005 1 EA TERM, RING #6 BLUE 16-14 AWG REEL PIDG (changed 03-23-06) 2 52.8312.0001 1 EA RECP, FASTON 1/4" 18-14 AWG INSULATED VO 3 73.7101.0009 0.42 FT WIRE, 14 AWG 15KV 150C SILICONE 41/30 STRANDING 2 3 1 Figure 3-66: Ignitor to Relay Cable Assembly 02.96 78.
PAGE 186
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Yoke to AC Fan Cable Assembly 25.9678.0012 Rev A Refer to Figure 3-67 No. Item Qty. UM. Description 1 52.6665.0001 2 EA CONTACT, 22-26AWG MALE MATE-N-LOK 2 2 52.6665.0002 1 EA CONN, HOUSING 2 POS PLUG MATE-N-LOK 2 3 52.8413.0001 2 EA RECEPT, FASTON .110 SERIES 22-18AWG INSULATED 4 55.2186.0002 2 EA CABLE TIE, .09"WD 3.750"LG TEFZEL 5 55.2260.0208 2.58 FT SLEEVING, FIBERGLASS 0.208 ID 6 55.2200.0003 0.
PAGE 187
CABLE ASSEMBLIES : BACKCAP INTERLOK TO GOBO FAN INTERLOK CABLE ASSEMBLY 3 Backcap Interlok to Gobo Fan Interlok Cable Assembly 25.9678.0014 Rev B Refer to Figure 3-68 No. Item Qty. UM. 1 52.8414.0001 2 EA RECEPT, FASTON .187 SERIES 24-20 AWG UNINSUL 2 73.7089.0000 2.00 FT WIRE. 22AWG 300V 200C TEF BLK UL1180 1 Description 2 1 Figure 3-68: Backcap Interlok to Gobo Fan Interlok Cable Assembly 02.96 78.
PAGE 188
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Air Duct OT Switch Cable Assembly 25.9678.0690 Rev 0 (VL3000Q) 25.9678.0691 Rev 0 (VL3000) Refer to Figure 3-69 No. Item Qty. UM. Description 1 52.8237.0002 1 EA TERM, RING #4 24-20AWG 2 52.8414.0001 1 EA RECEPT, FASTON .187 SERIES, 24-20AWG UNISUL 3 55.2198.0002 .083 FT HEATSHRINK, 1/8" BLACK 4 55.2260.0133 .375 FT SLEEVING, FIBERGLASS, .133" ID 5 63.2047.5130 1 EA THERMOSTAT, 130º TO-220 OPEN ON RISE (VL3000 Only) 63.2047.
PAGE 189
CABLE ASSEMBLIES : RELAY TO GOBO FAN INTERLOCK CABLE ASSEMBLY 3 Relay to Gobo Fan Interlock Cable Assembly 25.9678.0675 Rev B Refer to Figure 3-70. No. Item Qty. UM. 1 52.8230.0003 1 EA RECEPT, 1/4" FASTON 22-18AWG (TAPE MOUNT) 2 52.8414.0001 1 EA RECEPT, FASTON 0.187 SERIES 24-20 AWG UNINSUL 3 73.7089.0000 2.00 FT WIRE. 22AWG 300V 200C TEF BLK UL1180 1 Description 3 2 Figure 3-70: Relay to Gobo Fan Interlock Cable Assembly 02.96 78.
PAGE 190
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Front Head Fans Cable Assembly 25.9678.0677 Rev B Refer to Figure 3-71 No. Item Qty. UM. Description 1 52.6396.3104 1 EA RECEPT, 4POS MTA100 W/POL TAB BLU CLSD END (changed 05-03-06) 2 52.6524.0002 2 EA CONN, HOUSING 2POS RECEPTACLE 3 52.8346.0001 4 EA CONTACT, 24-30AWG FEMALE CRIMP 4 73.5126.0002 2.67 FT WIRE, 26AWG 2COND 300V 80C 2 (x2) 3 (x4) 1 4 Figure 3-71: Front Head Fans Cable Assembly 172 02.96 78.
PAGE 191
CABLE ASSEMBLIES : YOKE FAN AND RELAY CABLE ASSEMBLY 3 Yoke Fan and Relay Cable Assembly 25.9678.0681 Rev C Refer to Figure 3-72 No. Item Qty. UM. Description 1 52.6396.3103 1 EA RECEPT, 3 POS MTA100 W/ POL TAB BLU CLSD END (changed 05-01-06) 2 52.6423.0003 1 EA HOUSING, 3 POS MT RECEPT, 2MM 3 52.8230.0003 1 EA RECEPT, 1/4" FASTON 22-18AWG 4 73.3526.0002 1.25 FT WIRE, 26AWG 300V 105C PVC RED 5 73.5126.0002 1.
PAGE 192
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Yoke Fan and Relay Cable Assembly - VL3000Q 25.9678.0781 Rev A Refer to Figure 3-72 No. Item Qty. UM. Description 1 52.6423.0003 1 EA HOUSING, 3 POS MT RECEPT, 2MM 2 52.8230.0003 1 EA RECEPT, 1/4" FASTON 22-18AWG 3 52.6396.3103 1 EA RECEPT, 3 POS MTA100 W/ POL TAB BLU CLSD END 4 55.2186.0001 1 EA CABLE TIE, .10 X 4" SMALL 5 55.2268.0125 1 IN HEATSHRINK, 1/8" CLEAR KYNAR UL 600V 150O C 6 60.7440.
PAGE 193
CABLE ASSEMBLIES : OT SWITCH TO INTERLOK CABLE ASSEMBLY 3 OT Switch to Interlok Cable Assembly 25.9678.0682 Rev C Refer to Figure 3-74 No. Item Qty. UM. Description 1 52.8371.0001 1 EA RECEPT, FASTON 24-20AWG UNISUL TIN PLT BRS .250 X .032 TAB 2 52.8414.0001 1 EA RECEPT, FASTON, 0.187 SERIES 24-20 AWG UNISUL 3 73.7089.0000 0.79 FT WIRE, 22AWG 300V 200C TEF BLK UL1180 1 3 2 Figure 3-74: OT Switch to Interlok Cable Assembly 02.96 78.
PAGE 194
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Ignitor to Lamp Socket Cable Assembly 25.9678.0789 Rev B Refer to Figure 3-75. No. Item Qty. UM. Description 1 52.8231.0005 2 EA TERM, RING #6 BLUE 16-14 AWG REEL PIDG 2 55.2186.0001 3 EA CABLE TIE, .10"WD 4.00"LG SMALL 3 55.2260.0133 6.83 FT SLEEVING, FIBERGLASS .133" ID 4 73.7100.0001 2.84 FT WIRE, 16AWG 20KVDC 41/32 STRD 200C SILICONE 2 X 17" 5 73.7190.0001 3.66 FT WIRE, 250 DEG C 6 55.2200.0003 .
PAGE 195
CABLE ASSEMBLIES : HEAD CONTROLLER CABLE ASSEMBLY 3 Head Controller Cable Assembly 25.9678.0715 Rev C Refer to Figure 3-76 No. Item Qty. UM. Description 1 52.6224.1014 2 EA COVER, FRONT 14 POS MT LATCHING 2 52.6224.1040 2 EA COVER, FRONT 40 POS MT LATCHING 3 52.6224.1050 2 EA COVER, FRONT 50 POS MT LATCHING 4 52.6224.2014 2 EA COVER, BACK 14 POS MT 5 52.6224.2040 2 EA COVER, BACK 40 POS MT 6 52.6224.2050 2 EA COVER, BACK 50 POS MT 7 52.6610.
PAGE 196
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Head Controller Cable Assembly (continued) 9, 2, 5 9, 2, 5 12 7, 1, 4 7, 1, 4 11 (x11) 12 8, 3, 6 8, 3, 6 Figure 3-76: Head Controller Cable Assembly 178 02.96 78.
PAGE 197
CABLE ASSEMBLIES : COLOR INTERCONNECT PCB/CABLE ASSEMBLY 3 Color Interconnect PCB/Cable Assembly 25.9678.1409 Rev 0 (VL3000 Only) Refer to Figure 3-77 and Figure 3-78 No. Item Qty. UM. Description 1 24.9678.1409 1 EA PCB ASSY, COLOR INTERCONNECT 2 28.9678.1409 1 EA WIRE KIT, COLOR INTERCONNECT - - 04.9678.0409.00 1 EA LABEL SET, COLOR HARNESS - - 11.9678.0409 1 EA PCB, COLOR INTERCONNECT - - 52.6467.0003 1 EA CONN, FEM PLUG 3POS 30-24 AWG - - 52.6467.
PAGE 198
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Color Interconnect PCB/Cable Assembly (continued) Figure 3-78: Color Interconnect PCB Assembly Wire Chart - VL3000 Only 180 02.96 78.
PAGE 199
CABLE ASSEMBLIES : COLOR INTERCONNECT (QUIET) PCB/CABLE ASSEMBLY 3 Color Interconnect (Quiet) PCB/Cable Assembly 25.9678.1419 Rev A (VL3000Q Only) Refer to Figure 3-79 and Figure 3-80 No. Item Qty. UM. Description 1 24.9678.1419 1 EA PCB ASSY, COLOR INTERCONNECT 2 28.9678.1419 1 EA WIRE KIT, COLOR INTERCONNECT - - 04.9678.0409.00 1 EA LABEL SET, COLOR HARNESS - - 11.9678.0409 1 EA PCB, COLOR INTERCONNECT - - 52.6467.0003 1 EA CONN, FEM PLUG 3POS 30-24 AWG - - 52.6467.
PAGE 200
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Color Interconnect PCB/Cable Assembly (continued) Figure 3-80: Color Interconnect PCB Assembly Wire Chart - VL3000Q Only 182 02.96 78.
PAGE 201
CABLE ASSEMBLIES : GOBO INTERCONNECT PCB/CABLE ASSEMBLY 3 Gobo Interconnect PCB/Cable Assembly 25.9678.2209 Rev 0 Refer to Figure 3-81. Note: This cable must be ordered as an assembly. Figure 3-81: Gobo Interconnect PCB/Cable Assembly 02.96 78.
PAGE 202
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Gobo Interconnect PCB/Cable Assembly (continued) Figure 3-82: Gobo Interconnect PCB/Cable Assembly 184 02.96 78.
PAGE 203
CABLE ASSEMBLIES : YOKE FAN CABLE ASSEMBLY 3 Yoke Fan Cable Assembly 25.9678.0758 Rev A Refer to Figure 3-83 No. Item Qty. UM. Description 1 52.6396.3102 1 EA RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END (changed 05-02-06) 2 52.6423.0003 1 EA HOUSING, 3POS MT RECEPT, 2MM CT 28-26 AWG 3 73.5126.0002 0.50 FT WIRE, 26AWG 2COND 300V 80C UL1061, 19STRND 1 2 3 Figure 3-83: Yoke Fan Cable Assembly 02.96 78.
PAGE 204
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Yoke Fan Cable Assembly - VL3000Q 25.9678.0759 Rev A Refer to Figure 3-83 No. Item Qty. UM. Description 1 52.6396.3102 1 EA RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END 2 52.6423.0003 1 EA HOUSING, 3 POS MT RECEPT, 2MM CT 28-26 AWG 3 55.2186.0001 1 EA CABLE TIE, .10 X 4" SMALL 4 55.2268.0125 1 EA HEASTRINK, 1/8" CLEAR KYNAR UL 600V 150O C 5 60.7440.2002 1 EA RESISTOR, 5W, 5% 200 OHM WIREWOUND 6 73.5126.0002 .
PAGE 205
CABLE ASSEMBLIES : EMI FILTER TO POWER SWITCH CABLE ASSEMBLY 3 EMI Filter to Power Switch Cable Assembly 25.9678.0811 Rev C Refer to Figure 3-85 No. Item Qty. UM. Description 1 52.8313.0001 2 EA RCPT, FASTON 1/4" 18-14 AWG FLAG DBL CRP (REEL) 2 52.8392.0001 2 EA RECP, FASTON .187"X0.32" 16-14 AWG FLAG DBL CRP 3 55.2186.0001 1 EA CABLE TIE, 0.10" WD 4.00" LG SMALL 4 73.6016.0009 0.83 FT WIRE, 16AWG 600V 105C PVC WHT UL1015 5 73.6016.0010 0.
PAGE 206
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL AC Input Splitter Cable Assembly 25.9678.0812 Rev E Refer to Figure 3-86 No. Item Qty. UM. Description 1 52.6231.0001 1 EA PLUG HOUSING, MNLOK PLUG 3 POS 2 52.8231.0005 1 EA TERM, RING #6 BLUE 16-14 AWG REEL PIDG 3 52.8231.0008 2 EA TERM, SPADE #6 RED 22-16 AWG INSERT 4 52.8392.0001 2 EA RECP, FASTON .187" X 0.32" 16-14 AWG FLAG DBL CRP 5 52.8270.0001 2 EA CONTACT PIN, 20-14 AWG MNLOK (REEL) 6 52.8314.
PAGE 207
CABLE ASSEMBLIES : AC INPUT SPLITTER CABLE ASSEMBLY 3 AC Input Splitter Cable Assembly (continued) 4 (x2) 3 (x2) 12 5, 9 13 5, 10 11, 6 2 1 Note: Heatshrink not shown for clarity. 7 (x3) 8 Figure 3-86: AC Input Splitter Cable Assembly 02.96 78.
PAGE 208
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Data I/O Link Cable Assembly 25.9678.0813 Rev A Refer to Figure 3-87 No. Item Qty. UM. Description 1 52.6396.2904 1 EA RECEPT, 4 POS MTA100 W/POL TAB RED CLSD END (changed 05-03-06) 2 52.6396.2905 1 EA RECEPT, 5 POS MTA100 W/POL TAB RED CLSD END (changed 05-03-06) 3 73.5122.0259 2.17 FT CBL, 22AWG STRND 4COND PVC INSUL 2 1 3 Figure 3-87: Data I/O Link Cable Assembly 190 02.96 78.
PAGE 209
3 CABLE ASSEMBLIES : DISPLAY CABLE ASSEMBLY Display Cable Assembly 25.9678.1825 Rev C Refer to Figure 3-88 No. Item Qty. UM. Description 1 52.6396.2406 2 EA RECEPT, 6 POS MTA100 W/POL TAB WHT CLSD END 2 73.5116.0123 1.02 FT WIRE, 24AWG 4COND TW 3 55.2186.0001 4 EA CABLE TIE, .10" WD 4" LG SMALL 4 73.7130.0004 0.958 FT WIRE, TUBULAR BRAID, 1/8" X 23" LG 5 73.6224.0005 0.208 FT WIRE, 24AWG 600V 200C TFE GRN 2.5" LG 6 55.6699.0009 2.
PAGE 210
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Ballast to Controller Cable Assembly 25.9678.0816 Rev A Refer to Figure 3-89 No. Item Qty. UM. Description 1 52.6396.3002 1 EA RECEPT, 2 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 2 52.6396.3005 1 EA RECEPT, 5 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 3 52.6396.3008 1 EA RECEPT, 8 POS MTA100 W/POL TAB WHT CLSD END (changed 05-03-06) 4 73.5124.1289 3.
PAGE 211
3 CABLE ASSEMBLIES : DC OUTPUT CABLE ASSEMBLY DC Output Cable Assembly 25.9678.0821 Rev E Refer to Figure 3-90 No. Item Qty. UM. Description 1 52.6464.0002 1 EA CONN, HOUSING, SL-156 2 POS 2 52.6464.0003 1 EA CONN, HOUSING, SL-156 3 POS 3 52.8231.0004 2 EA TERM, RING #6 BLUE 12-10 AWG INSRT 4 52.8323.0002 4 EA CONTACT, CRIMP, 18-22 AWG SL-156 (not shown) 5 52.8274.1614 2 EA CONN BUTT SPLICE 16-14 BLUE .150" OD MAX 6 55.2186.0001 4 EA CABLE TIE, .01" x 4.00" SMALL 7 55.
PAGE 212
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Pan/Tilt Control Cable Assembly 25.9678.0818 Rev B Refer to Figure 3-91 No. Item Qty. UM. Description 1 52.6610.0008 1 EA CONN, HOUSING, 20 POS DBL ROW UNLOADED (changed 05-03-06) 2 52.6224.1020 1 EA COVER, FRONT 20 POS MT LATCHING 3 52.6224.2020 1 EA COVER, BACK 20 POS MT 4 52.6524.0005 2 EA CONN, HOUSING 5 POS RECEPTACLE 5 52.6588.0007 2 EA HOUSING, 7 POS XH 250V/3A 2.5MM PITCH - USE SXH CONTACTS 6 52.7007.
PAGE 213
CABLE ASSEMBLIES : LAMP SUPPLY TO RELAY CABLE ASSEMBLY 3 Lamp Supply to Relay Cable Assembly 25.9678.0829 Rev A Refer to Figure 3-92 No. Item Qty. UM. Description 1 52.8245.0001 1 EA TERM, RING #10 16 - 14 AWG REEL PIDG 2 52.8312.0001 4 EA RECP, FASTON 1/4" 18-14 AWG INSULATED VO 3 55.2183.0001 0.33 FT HEATSHRINK, 1/2" BLACK 4 55.2186.0001 3 EA CABLE TIE, 0.10" WD 4.00" LG SMALL 5 55.6699.0003 3.19 FT SLEEVING, 1/2" NOM. DIA POLY EXP BRAIDED 6 73.3516.0504 0.
PAGE 214
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL LVS to Yoke AC Fan Cable Assembly 25.9678.0843 Rev A Refer to Figure 3-93 No. Item Qty. UM. Description 1 52.6664.0001 2 EA CONTACT, 22-26AWG FEMALE MATE-N-LOK 2 2 52.6664.0002 1 EA CONN, HOUSING 2 POS CAP MATE-N-LOK 2 3 52.8231.0008 2 EA TERM, SPADE #6 RED 22-16AWG INSERT 4 55.2186.0001 2 EA CABLE TIE, 0.10" WD 4.00" LG SMALL 5 55.6699.0002 2.08 FT SLEEVING, 1/4"NOM.DIA. POLY EXP BRAIDED 6 73.6222.0009 2.
PAGE 215
APPENDIX A : VL3000 & VL3000Q TECHNICAL BULLETINS A APPENDIX A. Technical Bulletins VL3000 & VL3000Q Technical Bulletins The following table identifies the current technical bulletins associated with the VL3000 series luminaires. These improvements have been incorporated into this manual (where applicable) and are available on the Vari-Lite web site at www.vari-lite.com. Please note that not all bulletins or notices are applicable to all versions of the fixtures included in this manual.
PAGE 216
VARI❋LITE® - VL3000™ & VL3000™Q SERVICE MANUAL Notes 198 02.96 78.
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Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1.877.VARI-LITE ❋ Fax 1.214.647.8038 www.vari-lite.com Date: 08 May 2009 / Manual Part Number: 02.9678.0010 G ©2003-2009 A Philips Group Company. All rights reserved. Printed in the U.S.A.