Specification

Description
S
TRUCTO-LITE
®
BRAND Basecoat is a mill-mixed perlite-aggregate gypsum plaster. It requires only the addition of
water at the jobsite.
S
TRUCTO-LITE
Basecoat is USG’s lightest-weight and most highly insulated plaster.
S
TRUCTO-LITE Basecoat provides a plastic working material that will conform to various designs and help
achieve durability in walls and ceilings. It can be applied by hand or machine methods, on gypsum or metal lath,
clay tile, concrete or cinder blocks and other approved plaster bases.
Fire Protection Gypsum plasters specially made for fire-protection applications and used with specified plaster
bases, provide excellent fire protection.
Sound Isolation In certain systems, gypsum plasters offer sound transmission loss characteristics suitable for
most requirements. Sanded basecoat plaster provides optimum results.
Control of Set STRUCTO-LITE Basecoat is formulated for use in varying climatic conditions and job conditions. The
quicker a gypsum plaster sets, the stronger the basecoat.
Limitations 1. Not recommended over metal lath when a smooth trowel finish is required.
2. Not recommended for machine application when vertical lift exceeds 30 ft. or hose length is over 150 ft.
3. Requires a lime-gauging finish plaster containing a fine aggregate to control surface cracking.
4. Over interior monolithic concrete, USG
Plaster Bonder must be applied before plastering.
5. Application on masonry or concrete walls, or ceilings that have been coated with bituminous compounds or
other waterproofing agents, is not recommended. The interior surface of exterior walls should be furred and
lathed prior to plastering to prevent seepage and condensation.
6. Basecoat plasters must not die or stop against a hollow metal doorframe return. Provision must be made to
dampen the trim return vibration by grouting, and by the use of special anchors. The grout must be raked out
to allow lath and plaster to be inserted into the frame.
7. Gypsum plasters cannot be used in exterior applications or where they will come into contact with water or
excessive moisture.
Directions Preparation In cold weather, all glazing should be completed and the building heated to a minimum 55 °F (13 °C) before
gypsum base or lath and plaster installation. The temperature of the building must be maintained in uniform
range above 55 °F for an adequate period prior to application of plaster, while plastering is being done, and until
plaster is dry. Heat should be well distributed in all areas, with deflection or protective screens used to prevent
concentrated or irregular heat on the plaster surfaces.
Ventilation and air circulation should be provided to properly dry the plaster subsequent to plaster applications
and proper set. This can be accomplished by keeping windows open sufficiently to provide air circulation in
glazed buildings; in enclosed areas lacking normal ventilation, provisions must be made to mechanically remove
moisture-laden air.
If glazed sashes are not in place and the building is subject to hot, dry winds or temperature differentials
from day to night of 20 °F (11 °C) or more, openings must be screened with cheesecloth or similar material.
Application Mixing Conventional Plaster S
TRUCTO-LITE Basecoat contains mill-mixed aggregate, so it is mixed with water only
on the jobsite. Mix basecoat plaster by hand or in a mechanical mixer to a uniform consistency. Use potable
(drinkable) water and clean mixing tools. Plaster can be mixed using a heavy-duty power drill equipped with
a mixing paddle, or a professional-style self-contained mixer. Water usage is approximately 12 to 15 quarts
(3 to 3.75 gallons) per 50 lb. bag. Sift plaster into water and blend with power agitator. Mix initially to a heavy
(stiff) viscosity to disperse the powder into the water. Mix until smooth and lump-free, then add any remaining
water to obtain the desired consistency. DO NOT retemper.
Submittal Sheet
09210
Structo-Lite
®
Basecoat
Where a lightweight, high-thermal-conductivity conventional plaster application is desired
Mill-mixed perlite-aggregate gypsum plaster; requires only the addition of water at the jobsite.
Ideal where it is not desirable to mix aggregate with plaster on the job.
Lightweight plaster; weighs less than half as much as sanded plaster.
Excellent for areas requiring highly insulated plaster; provides “k” factor of 1.74, three times the insulation
value of sanded plaster.

Summary of content (2 pages)