This .pdf document is bookmarked Operating Instructions and Parts Manual S90 Series Hand Chain Hoists 1‐Ton model shown For S90‐100 serial no. 15070361H and higher For S90‐150 serial no. 15070389H and higher For S90‐300 serial no. 15070605H and higher For S90‐1000 serial no. 15070767H and higher JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
1.0 Warranty and Service JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
2.0 Table of Contents Section Page 1.0 Warranty and Service ..................................................................................................................................... 2 2.0 Table of Contents ........................................................................................................................................... 3 3.0 Safety warnings...................................................................................................................................
14. Do not operate hoist unless load is centered between top and bottom hooks. 15. Always take time to study the job to be performed and choose the safest method. Do not place yourself or other people in an unsafe position. 16. Leave all internal maintenance and inspections to a qualified JET service center. 17. Replace chain with factory replacement chain only. Do not use any other type of chain. 18. Never use the hoist if either hook is stretched, deformed, or has a broken or missing safety latch.
4.0 About this manual This manual is provided by JET covering the safe operation and maintenance procedures for a JET Series S90 Manual Chain Hoist. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your hoist has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. The JET S90 hoists comply with OSHA, ANSI/ASME B30.
1 Chain is available in various lengths. Specify required length when ordering. Table 1 2 Gross weight includes shipping/packaging materials. 5.
6.0 Using the Chain Hoist 6.1 Prior to Operation 1. Support for the hoist may be hook, clevis pin, trolley, or beam clamp. Whatever method of suspension is chosen, the support components must be rated equal to, or greater than the capacity of the chain hoist. 2. If the chain hoist has not been used for an extended period of time, check for proper operation before putting into service. 3. The brake mechanism must be kept clean and free from dirt, water, and oil.
5. Check that the chain is not twisted at the bottom hook. All welds should face the same direction (Figure 4). Figure 6 2. Using a hack saw, cut through upper part of link at the weld. 3. Loosen the link, reposition link vertically at edge of vise with the level of the cut above the vise jaw (Figure 7). Figure 4 6. For hoists with two or more falls of chain, make sure the bottom hook is not capsized (turned over). This may cause the chain to twist. 6.
Do not push the link inward from the curved ends. This will distort the link. Check that the link is closed and free of twist. 8.2 Load chain removal (all models) 8. If installing entire new chain, insert end of hand chain into groove at top of hand chain wheel (see Figure 11). Rotate handwheel and pull chain through. 1. Remove split pin (A) and pin stopper (B) on the chain anchor C), allowing the end of the load chain to fall free. 9. Re-weld the link at the cut. 2.
Referring back to Figure 10: 8.6 Chain installation: 3T and 5T 4. Insert one end of chain link (D) into chain anchor (C). Referring to Figure 13: 5. Insert pin stopper (B) through chain anchor (C) and chain link (D) and secure with split pin (A). 1. After installing the load chain into load chain sprocket (B), run the remaining chain through your hand to remove any twist. The last link of the chain must be in the same direction as the first. If not, cut off the last link. 2.
8.7 Chain installation: 10T Referring to Figure 14: 1. After installing load chain into load chain sprocket (B), run the remaining chain through your hand to remove any twist. The last link of the chain must be in the same direction as the first. If not, cut off the last link. 2. Insert the last link into the left pulley of the lower hook (C). 3. Pull the load chain through and up from underside of the pulley (C, D). 4.
9.0 Inspection and maintenance 4. Chain oiling is not mandatory but will increase the life of the chain. Read and follow ANSI Inspection and Maintenance Instructions. Know the meaning of Frequent Inspection, Periodic Inspection, Normal Service, Heavy Service, and Severe Service. It is the customer’s responsibility to understand and follow all ANSI and JET inspection and maintenance instructions. 5. Leave all repairs and adjustments of internal parts to qualified repair personnel. 6.
10.0 Load and wear limits 10.1 Alloy steel chain 10.2 Hooks (top and bottom) Carefully inspect entire load chain. As illustrated in Figure 15, measure five consecutive links with calipers to measure the length. Check every three feet and especially where excessive wear is indicated. Any load chain that shows noticeable deformation or heat influence must be replaced with a new one. Never extend load chain by welding a second piece to the original. See Figure 16.
10.3 Brake disc Replacement limits for brake disc. Capacity 0.5 ton 1 ton 1.5 ton 2 ton 3 ton 5 ton 10 ton Load chain column 1 1 1 1 2 2 4 D (mm) d (mm) tn (mm) tv (mm) 39 60 68 68 68 85 85 22 30.5 35.5 35.5 35.5 45.5 45.5 2.5 2 2 2 2 2.5 2.5 2 1.5 1.5 1.5 1.5 2 2 Table 4 d = inner diameter D = outer diameter tn = normal measurement tv = replacement limit Figure 17 11.
12.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday (see our website for business hours, www.jettools.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 12.1.
12.1.2 S90-050 Chain Hoist (0.5 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-050-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ..............................
Index No Part No Description Size Qty 28 .............. S90-050-28 ............... Hand Chain – specify length .................................... 5x25mm ........................ 1 29 .............. S90-050-29 ............... Hand Chain Wheel................................................... ...................................... 1 30 .............. S90-050-30 ............... Pinion Nut ................................................................ M8 ................................. 1 31 .........
12.1.3 S90-100 Chain Hoist (1 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-100-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ................................
Index No Part No Description Size Qty 30 .............. S90-100-30 ............... Pinion Nut ................................................................ M10 ............................... 1 31 .............. JLP150A-03 .............. Split Pin.................................................................... 2.5x25mm ..................... 1 32 .............. S90-100-32G............. Hand Wheel Cover .................................................. ...................................... 1 33 .
12.1.4 S90-150 Chain Hoist (1.5 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-150-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ..............................
Index No Part No Description Size Qty 30 .............. S90-150-30 ............... Pinion Nut ................................................................ M12 ............................... 1 31 .............. S90-150-31 ............... Split Pin.................................................................... 3x25mm ........................ 1 32 .............. S90-150-32G............. Hand Wheel Cover .................................................. ......................................
12.1.5 S90-200 Chain Hoist (2 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-200-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ................................
Index No Part No Description Size Qty 30 .............. S90-150-30 ............... Pinion Nut ................................................................ M12 ............................... 1 31 .............. S90-150-31 ............... Split Pin.................................................................... 3x25mm ........................ 1 32 .............. S90-200-32G............. Hand Wheel Cover .................................................. ......................................
12.1.6 S90-300 Chain Hoist (3 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-300-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ................................
Index No Part No Description Size Qty 25 .............. S90-150-25 ............... Pawl ......................................................................... ...................................... 2 26 .............. S90-150-26 ............... Snap Ring ................................................................ 8mm .............................. 2 27 .............. S90-150-27G............. Brake Cover ............................................................. ...............................
12.1.7 S90-500 Chain Hoist (5 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-500-1G............... Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ................................
Index No Part No Description Size Qty 25 .............. S90-500-25 ............... Pawl ......................................................................... ...................................... 2 26 .............. JLH160-13................. Snap Ring ................................................................ 9mm .............................. 2 27 .............. S90-500-27G............. Brake Cover ............................................................. ...............................
12.1.8 S90-1000 Chain Hoist (10 Ton) – Parts List Index No Part No Description Size Qty 1 ................ S90-1000-1G............. Top Hook Assembly................................................. ...................................... 1 .................. .................................. Top Hook ................................................................. ...................................... 1 .................. .................................. Safety Latch ...............................
Index No Part No Description Size Qty 20 .............. S90-500-20 ............... Wheel Side Plate Assembly..................................... ...................................... 1 .................. .................................. Stay Bolt .................................................................. ...................................... 3 .................. .................................. Pawl Pin ................................................................... ..................
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
