Transform Your Outdoors.
THIS IS MORE THAN A GRILL. It’s home-cooked meals. Summer afternoons and evenings enjoying fresh air and the savory smell of a tender steak. Laughter with your friends and family. Because grilling is about more than good food. It’s about the time you spend with your favorite people. TYTUS is proud to produce quality grills that transform your outdoor space. Thank you for your purchase.
CONTENTS Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Assemble the Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Use the Grill. . . . . . . . . . . . . . . . . . . . . .
IMPORTANT SAFETY INSTRUCTIONS Free Help From the Grill Experts Your TYTUS grill is designed for quick assembly and ease of use. If you have problems, do not return it to the store. We're the experts on this product and are trained to help you with assembly questions, grill operation, and replacement of damaged or missing parts. Email support@TYTUSgrills.com or call (952) 807-9690. Important Note: Keep this manual with the grill for future reference.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill • NEVER cover slots, holes, or passages in the grill bowl or cover an entire rack with material such as aluminum foil. Doing so blocks air flow through the grill and may cause carbon monoxide poisoning. Aluminum foil linings may trap heat, causing a fire hazard. If the instructions above are not followed exactly, a fire may cause death or serious injury. • Your grill will get very hot. Never lean over the cooking area while using your grill.
• • • • • • • • Use your grill on a level, stable surface in an area clear of combustible materials. Do not leave the grill unattended when in use. Do not move the appliance when in use. Allow the grill to cool before moving or storing. Do not use your grill as a heater. This grill is not intended to be installed in or on recreational vehicles and/or boats. This grill is not intended for commercial use. Never use charcoal or lighter fluid in this grill. Never use lava rocks or wood chips.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill PACKAGE CONTENTS Remove your grill from the packaging, and lay out the contents. Make sure that your grill is not damaged and that you have all parts.
ASSEMBLE THE GRILL Before Grill Assembly • Make sure that you have assistance from another person to handle the grill box and other large, heavy parts. • Open the lid of the shipping box, and remove the top sheet of cardboard and packing materials. Lay the cardboard sheet on the floor and use it as a work surface to protect the floor and grill parts from scratches. • You may slice the box’s front corners with a utility knife to lay open the box’s front panel.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Step 2: Assemble the Grill Base ! A) B) C) D) E) TIP: When lifting the panels, make sure that the handles are in the up/unlocked position. Lift Panel A. Lift Panel B, then push the locking handle down to secure it to Panel A. Lift Panel C, then push the locking handle down to secure it to Panel A. Lift Panel D, then push the locking handles down to secure it to Panel B and Panel C.
Step 3: Attach the Grill Box to the Grill Base A) With another person, grasp the handholds on the sides of the grill box, then lift it on top of the grill base and align the latches on the sides. The grill base’s cabinet doors should face the same direction as the front of the grill box. TIP: Keep the grill box level as you lower it straight down. Don’t torque or twist it. Lower it slowly to align the latches. ! B) Lock the four latches on the sides of the grill. ! TIP: Lift with these handholds.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Step 4: Choose your Grill Model If you have the 4-Burner Gas Grill (T-406-M-LP and T-406-SS-LP): Go to “Grill-Only Model: Attach side shelves and Propane” (page 12). If you have the 4-Burner Island Gas Grill with Side Cabinets (T-406-M-LP and T-406-SS-LP): Go to “Island Grill Model: Attach Side Carts and Propane” (page 16). www.TYTUSgrills.
GRILL-ONLY MODEL: ATTACH SIDE SHELVES AND PROPANE The grill side shelves are included with the grill models (T-406-M-LP and T-406-SS-LP). If you have the island grill model instead, go to “Island Grill Model: Attach Side Carts and Propane” (page 16). Step 5: Attach the Side Shelves A) Select the left (labeled “L”) or right (labeled “R”) side shelf. B) Align the side shelf’s slots with the bolts on the grill box at a 45° angle.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Step 6: Connect the Propane Tank A) Feed the regulator hose through the opening in Panel B. Gas line B) Place a propane tank (not included) into the cabinet with the tank valve facing the front left corner. Tighten the wing bolt behind the grill base (near the bottom) to secure the propane tank in place. Wing bolt www.TYTUSgrills.
C) Attach the regulator hose to the propane tank. Gas line Step 7: Install the Cooking Components A) Insert the flame tamers into the grill box. The notches at the end of each flame tamer should fit into the slots at the back of the grill box. Flame tamer Slots in the grill box 14 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill B) Place the two stainless steel cooking grates over the flame tamers. C) Insert the ends of the warming rack into the holes in the rear of the grill box. Cooking grates Warming rack D) You’re finished! Enjoy good food, family, and friends with your TYTUS grill. Your grill is designed to be a high-quality, solid construction that will last for years to come. For usage instructions, see “Use the Grill” (page 24). www.TYTUSgrills.
ISLAND GRILL MODEL: ATTACH SIDE CARTS AND PROPANE The grill side carts are included with the Grill Island models TI-404-MGG-LP and TI-404-M-LP. If you have the grill-only model instead, go to “Grill-Only Model: Attach side shelves and Propane” (page 12). Step 5: Expand the Side Carts A) Pull the captive pin on the side of a cart, then pull panels apart. The pin can’t be completely removed from the side cart. B) Press the shelves down until the pin clicks back into place.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill D) Repeat steps 6A through 6C to install the panel on the other side cart. Step 7: Install the Top Caps A) Identify which top cap fits into the left or right side cart. The ice bucket is for the left side cart. The sear burner is for the right side cart. B) Place the top cap’s feet into the slots in side cart’s frame, then lock it in place with the two spring-pins under the top cap. C) Repeat to install the second top cap.
Step 8: Attach the Left Side Cart A) Have your partner hold the grill base steady. B) Line up the notches on the left side cart (ice bucket side) with the grill base. The two pieces should be about one to two inches from one another. C) Push the side cart toward the grill base. As you push them together, the side cart will rise up slightly, and then drop into place. 18 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Step 9: Install the Gas Line and Right Side Cart A) Feed the regulator hose through the opening in the grill base, and the gas line hose through the opening in the right side cart. Gas line hose Regulator hose B) Have your partner hold the grill base steady. C) Line up the notches on the right side cart with the grill base. The two pieces should be about one to two inches from one another.
E) Under the right side cart, pull the quick connect ring back, insert the gas line hose, then release the quick connect. The quick connect springs back into place, and the hose attaches to the right side cart. Gas line hose 20 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill F) Place a propane tank (not included) into the grill base with the tank valve facing the front left corner. Tighten the wing bolt behind the grill base (near the bottom) to secure the propane tank in place. Wing bolt www.TYTUSgrills.
G) Attach the regulator hose to the propane tank. Regulator hose 22 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Step 10: Install the Cooking Components A) Insert the flame tamers into the grill box. The notch at the end of each flame tamer should fit into the slots at the back of the grill box. Flame tamer Slots in the grill box B) Place the two stainless steel cooking grates over the flame tamers. C) Insert the ends of the warming rack into the holes in the rear of the grill box.
USE THE GRILL Before lighting or using your grill, familiarize yourself with the safety guidelines at the front of this manual. See “Important Safety Instructions” (page 4). WARNING: Do not smoke while lighting the grill or checking gas supply connections. LIGHT THE GRILL Note: If your grill does not light properly, see “What should I do if my grill won’t light?” (page 47). Main Grill 1) 2) 3) 4) Make sure that your propane gas tank is filled.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 6) Push and turn the RIGHT control knob slowly to HI. Keep the control knob pushed in until the jet-fire ignitor lights the burner. WARNING: Failure to open the grill lid while lighting could result in a fire or explosion that could cause serious bodily injury, death, or property damage. OFF HI LOW 7) If the burner does not light, turn the control knob to OFF, wait five minutes for gas to clear, then retry.
5) Push and turn the control knob to HI. The built-in spark ignitor lights the burner automatically. OFF HI LOW If the grill doesn’t light in five seconds, turn the burner control off, wait five minutes, and repeat the lighting procedure. If the grill still does not light: A) Turn the burner control and gas source OFF, and wait five minutes for the gas to clear. B) Conduct a leak test of ALL gas connections and gas sources. See “Check for Gas Leaks” (page 30) for instructions.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Manually Lighting with a Match 1) 2) 3) 4) 5) Insert a match into the manual lighting stick (included in the bag with the User Guide). Make sure that your propane gas tank is filled. Make sure that the end of each burner tube is properly located over each valve orifice. Make sure that all gas connections are tightened securely. Open the grill lid.
7) Light the match, insert the manual lighting stick through the lighting hole, then turn the nearest main burner control knob to the HIGH setting to release gas. The burner should light immediately. WARNING: Never lean over the cooking area while lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the lighting hole or burners when lighting your grill with a match.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill COOK WITH THE GRILL WARNING: Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid, or any other parts while the grill is in operation or until the grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.
CHECK FOR GAS LEAKS Before first use, at the beginning of each season, or every time your propane tank is changed, you must check for gas leaks. WARNING: • Your grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas-fired or electrical appliances. During the leak test, keep your grill away from open flames or sparks. • Do not smoke when checking for gas leaks. Do not use an open flame to check for gas leaks.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill PURGE AIR FROM THE GAS LINE/RESET THE REGULATOR Note: This procedure should be done every time a new propane gas tank is connected to your grill. 1) 2) 3) 4) 5) 6) 7) 8) Turn the control knobs OFF. Turn off the gas at the tank valve. Disconnect the regulator from propane tank. Let the gas line and regulator stand for five minutes to allow air to purge. Reconnect the regulator to the propane tank. Turn the tank valve on SLOWLY 1/4 of a turn.
DISASSEMBLE THE GRILL GRILL-ONLY MODEL (T-406-M-LP/T-406-SS-LP) 1) Make sure that the grill’s control knobs and the propane tank’s gas knob are turned off and that the grill is clean. ! TIP: If you want, remove the warming rack, cooking grates, and flame tamers. OFF 2) Disconnect the regulator hose from the propane tank and grill. 32 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 3) Loosen the wing bolt behind the grill base (near the bottom), and remove the propane tank from the grill cabinet. Wing bolt 4) Feed the regulator hose back out through the opening in Panel B. www.TYTUSgrills.
5) To remove the side shelves, lift a shelf, let the end rotate down (45°), then lift it off the grill. 6) Unlock the four latches on the sides of the grill, then lift the grill straight up (with another person) and set it to the side. ! 34 www.TYTUSgrills.com TIP: Lift with these handholds.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 7) To fold down the grill base: A) Lift up Panel E, rotate the top inward (45°), then pull it off the grill base. B) Unlock Panel B and Panel C from Panel D, then lay Panel D flat into the base. C) Unlock Panel C from Panel A, then lay it flat into the base. D) Unlock Panel B from Panel A, then lay it flat into the base. E) Lay Panel A flat into the base. STEP A STEP B STEP C & D STEP E Locked Unlocked www.TYTUSgrills.
8) Make sure that the base is completely flat. With another person, grasp the handholds on the sides of the grill box, then lift onto the folded base. The front of the grill box should face the same direction as the overhanging panel lock handle. Lock the four latches on the sides of the grill. 36 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill GRILL ISLAND MODEL (TI-404-MGG-LP/TI-404-M-LP) 1) Make sure that the grill’s control knobs and the propane tank’s gas knob are turned off and that the grill is clean. ! TIP: If you want, remove the warming rack, cooking grates, and flame tamers. OFF 2) Disconnect the regulator hose from the propane tank. www.TYTUSgrills.
3) Loosen the wing bolt behind the grill base (near the bottom), and remove the propane tank from the grill cabinet. Wing bolt 38 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 4) Disconnect the gas line hose underneath the right, sear-side cabinet. Carefully feed the hoses back through the openings in the sides of the grill base and right side cart. Gas line hose www.TYTUSgrills.
5) Gently lift each side cart up and out to disconnect them from the main grill base. The easiest way to do this is to lift with your foot, disconnecting first the front of the cart and then the back: A) At the front of the grill, insert your foot under the side cart next to the wheel near the grill base. B) Use your foot to lift the cart up, then slide the cart slightly away from the base. C) Move to the back of the grill and repeat to disconnect the other side.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 4) Unlock the four latches on the sides of the grill, then lift the grill off (with another person) and set it to the side. ! www.TYTUSgrills.com TIP: Lift with these handholds.
5) To fold down the main grill base: A) Lift off Panel E from the back of the grill base. B) Unlock Panel B and Panel C from Panel D, then lay Panel D flat into the base. C) Unlock Panel C from Panel A, then lay it flat into the base. D) Unlock Panel B from Panel A, then lay it flat into the base. E) Lay Panel A flat into the base. STEP A STEP B STEP C & D STEP E Locked Unlocked 42 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 8) Make sure that the base is completely flat. Lift the grill box (with another person), place it on top of the base, and lock the four latches on the sides of the grill. 9) To fold down the side cart: A) Press the two red buttons inside the cabinet to unlock the top cap, then lift the top cap off and set aside. ????? www.TYTUSgrills.
B) Lift the side panel up and off the cart. C) Pull the locking pin, then push the cart together until the cart locking pin locks the cart. D) Repeat to fold down the second side cart. 44 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill CLEAN AND MAINTAIN THE GRILL WARNING: • Always wear protective gloves and safety glasses when cleaning your grill. • Turn off the gas supply at the source and disconnect the unit before servicing. To avoid the possibility of burns, cleaning and maintenance should be done only when the grill is cool and off. Keep your outdoor cooking area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
6) Carefully lift each burner up and away from the gas valve orifice. Burner tube 7) Clean the burner tubes with one of these three cleaning methods: • Bend a stiff wire (a lightweight coat hanger works well) into a small hook, then run the hook through the burner tube and inside the burner several times to remove any debris. • Run a burner cleaning brush (or bottle brush with a flexible handle) through the burner tube and inside the burner several times, removing any debris.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill ANNUAL CLEANING Use a fiber or brass cleaning brush to clean the interior grill box, cooking grills, flame tamers, and grease containers. Never use a wire brush or metal scraper on the porcelain finished parts as it can scratch or chip the porcelain finish and promote rusting. 1) Turn all the control knobs to OFF. 2) Turn the propane tank valve off. 3) Detach the gas line from your grill or propane tank.
Why doesn’t the hose and regulator supplied with my grill fit the older propane tank I’ve used for years? U.S. Government regulates gas appliances and propane gas tanks. When regulations are changed, propane gas tank fittings are altered to ensure compliance. If your propane gas tank does not fit the hose and regulator supplied with your new grill, the tank is outdated and must be replaced. Note: Effective April 1, 2002, all propane gas tanks sold must include an Overfill Protection Device (OPD).
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Sometimes I hear a humming sound coming from the regulator. What causes this? The humming sound is gas flowing through the regulator. A low volume of sound is normal and will not interfere with the operation of your grill. If the humming sound is loud and excessive you need to purge air from the gas line or reset the regulator excess gas flow device.
PART DIAGRAMS AND LISTS GRILL-ONLY PARTS (T-406-M-LP/T-406-SS-LP) Grill Parts Diagram 50 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Grill Parts List # Description Part # Quantity 1 Lid S0207-01Z 1 2 Grill box, left side panel S0207-06 1 3 Grill box, right side panel S0207-07 1 4 Grill box bracket rear panel S0207-08 1 5 Cooking rack (secondary) S0207-77 1 6 Grill box bracket rear panel S0207-09 1 7 Burner bracket S0207-104 1 8 Bowl heat shield panel S0207-11 1 9 Grease tray S0207-17 1 10 Grease tray handle S0207-18 1 11 Heat shield panel
GRILL ISLAND PARTS (TI-404-MGG-LP/TI-404-M-LP) Grill Island Parts Diagram 17 52 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Grill Island Parts List # Description Part # Quantity 1 Lid S0207-01Z 1 2 Grill box, left side panel S0207-06 1 3 Grill box, right side panel S0207-07 1 4 Grill box bracket rear panel S0207-08 1 5 Cooking rack/secondary S0207-77 1 6 Grill box bracket rear panel S0207-09 1 7 Burner bracket S0207-104 1 8 Bowl heat shield panel S0207-11 1 9 Grease tray S0207-17 1 10 Grease tray handle S0207-18 1 11 Heat shield pa
Ice Bucket Cabinet Parts Diagram 54 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Ice Bucket Cabinet Parts List # Description Part # Quantity 1 Ice bucket lid S0207-72 1 2 Ice bucket S0207-69 1 3 Ice bucket cap S0207-48 1 Cabinet side panel (for TI-404-MGG-LP) S0207-59AMGO 1 Right cabinet side panel, right (for TI-404-M-LP) S0207-59AMW 1 5 Cabinet frame, rear S0207-50ZR 1 6 Cabinet frame, front S0207-50ZF 1 7 Cabinet shelf, rear S0207-56A 2 8 Cabinet shelf front S0207-56B 2 4 9 Folding tube, rig
Side Burner Cabinet Parts Diagram 56 www.TYTUSgrills.
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill Side Burner Cabinet Parts List # Description Part # Quantity 1 Side burner lid S0207-90 1 2 Side burner electrode S0057-52 1 3 Side burner, right S0207-116 1 4 Side burner electrode with wire S0205-119 1 5 Side burner body, right S0207-118 1 6 Side burner pot support S0207-117 1 7 Side burner manifold tube S0207-89 1 8 Locking click S0207-68 2 9 Gas fitting S0147-50 1 10 Side burner hose, LP S0157-48 1 11 Side
WARRANTY Model Numbers: T-406-M-LP; T-406-SS-LP; TI-404-MGG-LP; and TI-404-M-LP (the "Products" or "Product" when referencing a singular product herein) TYTUS Grills, LLC ("TYTUS") warrants the Products identified above to be free from defects in material and workmanship, for the specific Warranty Periods set forth below for specific parts or components of the Products, under proper use, maintenance, and care according to the owner's manual, warnings, and instructions accompanying the Products: WARRANTY PE
TYTUS 4-Burner Gas Grill & 4-Burner Island Gas Grill 3) EXCLUSIONS AND LIMITATIONS TO WARRANTY SERVICE This Warranty covers manufacturing defects in materials and workmanship encountered in the normal, non-commercial use of the Product, and does not cover (a) damage or failure caused by or attributable to Product abuse or misuse, failure to follow instructions, improper installation or maintenance, alteration, accident, high cooking temperatures, outdoor humidity, outdoor temperature, chlorine, fertilizers
TYTUS GRILLS, LLC Eden Prairie, MN 55344 www.TYTUSgrills.com Patents: www.TYTUSgrills.com/patents © 2019 TYTUS GRILLS, LLC.
