Service Manual

8. Push stopper toward pinion and remove snap ring
(Figure
2).
9. Remove stopper and overrunning clutch from
armature shaft.
ES-1622
FIGURE 2. REMOVING OVERRUNNING CLUTCH
10 Inspect starter for damaged or worn parts.
11. Repair or replace all damaged or worn parts as
needed.
Starter Assembly
1. Install seal in nose housing. Install overrunning
clutch
on the armature shaft.
2. Slide stopper on the armature shaft. Position snap
ring in groove in armature shaft.
3. Pull stopper all the way over snap ring (Figure 3). It
may be necessary to tap snap ring into groove with a
punch while maintaining tension on stopper.
4. Lubrication: When starter motor is assembled apply
grease to each of the following points (Recom-
mended grade: Multemp
PS No. 2):
Armature shaft spline
Both bushings (Both ends of armature)
Stopper on armature shaft
Pinion gear
Sliding portion of lever
CLUTCH
ES-1194
FIGURE 3. INSTALLING STOPPER
5. Fit overrunning clutch into lever, and install with
armature in the front bracket.
6. Install lever retainer and spacer. Position frame
assembly over armature on the front bracket.
7. install brush holder assembly. Position brushes in
brush holder. Make certain positive lead wires are
not grounded.
8. Install washers, as required, on the rear end of
armature shaft to obtain an armature shaft thrust
gap of
0.002 to 0.02 inch (0.05 to 0.5 mm). New
washers are required
if rear bracket is replaced.
Table 1. Starter Assembly Torques
Brush
Retaining Screws
Through Bolts
9. Install rear bracket. Secure brush holder to rear
bracket with two machine screws.
9-2